Page 1 Service Workshop Manual Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , Rapid NH 2013 ➤ , Rapid NH 2014 ➤ , Roomster 2006 ➤ Gearbox 02T Edition 05.2014 Service Department. Technical Information...
Page 2 Service List of Workshop Manual Repair GroupsList of Workshop Manual Repair GroupsList of Workshop Manual Repair Groups R e p a i r G r o u p 00 - Technical data 30 - Clutch 34 - Controls, housing 35 - Gears, shafts 39 - Final drive - differential...
Page 3: Table Of Contents
Clutch control ............Summary of components - foot controls (Fabia II 2007 ►; Roomster 2006 ►) ..
Page 4 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Remove and install gearshift knob and shift lever collar (Rapid) ....
Page 5: Technical Data
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 00 – Technical data Identification of the gearbox (SRL000700; Edition 05.2014) Assignment Fabia II ⇒...
Page 6 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Manual gearbox 5 speed 02T Manufac‐ from 12.06 06.09 01.07 06.09 tured 05.09 03.10 05.09...
Page 7 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Manual gearbox 5 speed 02T Clutch control hydraulic Clutch disc ∅ ⇒ Electronic Catalogue of Original Parts Drive shaft flange ∅...
Page 8 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Manual gearbox 5 speed 02T Manufac‐ from 02.07 06.09 04.07 06.09 tured 05.09 05.09 05.10...
Page 9 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Manual gearbox 5 speed 02T Clutch control hydraulic Clutch disc ∅ ⇒ Electronic Catalogue of Original Parts Drive shaft flange ∅...
Page 10: Identification Characters, Aggregate Assignment, Ratios, Filling Capacities (Roomster)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Manual gearbox 5 speed 02T Manufac‐ from 02.07 06.09 tured 05.09 09.10 Assign‐ Engine 1.4 ltr./51 kW TDI-PD...
Page 11 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Manual gearbox 5 speed 02T Filling capacity 2.0 l Specification ⇒ Electronic Catalogue of Original Parts...
Page 12 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Manual gearbox 5 speed 02T Identification characters Manufac‐ from 05.06 11.06 06.09 tured 11.06 05.09...
Page 13 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Manual gearbox 5 speed 02T Specification ⇒ Electronic Catalogue of Original Parts Gear oil change interval...
Page 14: Identification Characters, Aggregate Assignment, Ratios, Filling Capacities (Rapid)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Manual gearbox 5 speed 02T Identification characters Manufac‐ from 08.06 11.06 06.09 tured 11.06 05.09...
Page 15: Identification Characters, Aggregate Assignment, Ratios, Filling Capacities (Rapid Nh)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Manual gearbox 5 speed 02T Reverse gear 35 : 24 x 24 : 11 = 3.182...
Page 16 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Note Vehicles with ABS do not have the sender for speedometer - ♦ G22- .
Page 17: Overview Of Transmission System
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Overview of Transmission System Designation of components and transmission ratio Note The arrow shows the direction of travel.
Page 18: General Repair Instructions
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 General repair instructions To ensure flawless and successful gearbox repairs, the greatest care and cleanliness as well as the use of good and proper tools are essential.
Page 19 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Before installing Lightly lubricate the outside diameter of the gasket ring. Fill half the space between the sealing lips -arrow- with grease - G 052 128 A1- .
Page 20 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Nuts and bolts ♦ Slacken and tighten fixing screws and nuts of covers and housings diagonally across in stages.
Page 21 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 ♦ These are not interchangeable. If re-using, allocate synchron‐ izer rings to the same sliding gear.
Page 22: Clutch
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 30 – Clutch Clutch control Summary of components - foot controls (Fabia II 2007 ►; Room‐...
Page 23: Summary Of Components - Foot Controls (Fabia Ii 2007 ►; Roomster 2006 ►)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Summary of components - foot controls (Fabia II 2007 ►; Roomster 2006 ►) Note Summary of components - Hydraulics ⇒...
Page 24: Removing And Installing, Setting Angular Clutch Pedal Switch F36
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 13 - 28 Nm ❑ always replace ⇒ Electronic Catalogue of Original Parts 14 - Master cylinder ❑...
Page 25: Removing And Installing, Setting Cylindrical Clutch Pedal Switch F36 , (Fabia Ii 2007 ►; Roomster 2006 ►)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Removing – Remove the storage area on the driver's side ⇒ Body Work; Rep. gr. 70 .
Page 26: Removing And Installing The Crash Strut For The Clutch Pedal (Fabia Ii 2007 ►; Roomster 2006 ►)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Removing and installing the crash strut for the clutch pedal (Fabia II 2007 ►;...
Page 27 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Tightening torque Crash strut to steering column 9 Nm...
Page 28 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Removing and installing the over-centre helper spring (Fabia II 2007 ►; Roomster 2006 ►) Special tools and workshop equipment required ♦...
Page 29 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 – Press over-centre helper spring against the bearing and posi‐ tion on the support of the clutch pedal -arrow-.
Page 30 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Tightening torque Crash strut to steering column ⇒ page 22...
Page 31: Removing And Installing The Clutch Pedal (Fabia Ii 2007 ►; Roomster 2006 ►)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Removing and installing the clutch pedal (Fabia II 2007 ►; Roomster 2006 ►) Special tools and workshop equipment required ♦...
Page 32 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Tightening torques Crash strut to steering column ⇒ page 22 ⇒ page 19 Clutch pedal to bracket...
Page 33: Summary Of Components - Foot Controls (Fabia Ii 2011 ►; Roomster 2011 ►; Rapid Nh 2013 ►)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Summary of components - foot controls (Fabia II 2011 ►; Roomster 2011 ►; Rapid NH 2013 ►)
Page 34 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 8 - Stop ❑ for the clutch pedal 9 - Bearing bolt ❑ always replace ⇒ Electronic Catalogue of Original Parts 10 - Over-centre helper spring ❑...
Page 35 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Removing and installing tension spring – Removing and installing with hook - 3438- .
Page 36 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 The clutch pedal switch is installed from the front wall. – Insert the clutch pedal switch into the support of the bracket and turn it 45°...
Page 37 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Tightening torque Crash strut to steering column (2 screws) 9 Nm...
Page 38 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Version with one fixing screw Removing – Remove the storage area on the driver's side ⇒ Body Work;...
Page 39 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Tightening torque Crash strut to steering column (1 screw) 20 Nm...
Page 40: Summary Of Components - Foot Controls (Rapid)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Summary of components - Foot controls (Rapid) Note Summary of components - Hydraulics ⇒ page 54 ♦...
Page 41 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 ❑ removing and installing ⇒ page 54 13 - Master cylinder ❑ removing and installing ⇒...
Page 42: Removing And Installing The Bracket With The Master Cylinder (Fabia Ii 2011 ►; Roomster 2011 ►; Rapid Nh 2013 ►)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 – Turn the clutch pedal switch at the bracket 45° in -direction of arrow- and remove it from the support.
Page 43 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 – If the master cylinder is not accessible, remove the engine control unit from the front wall ⇒ Engine; Rep. gr. 23 or ⇒...
Page 44 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 – Unscrew the two lower fixing nuts -arrows-. – Remove the bracket -A- from the front wall -B-.
Page 45: Removing And Installing The Bracket With The Master Cylinder (Rapid 2011 ►)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Tightening torques ⇒ page 29 -Position 4- Bracket/clutch pedal to front wall ⇒ page 29...
Page 46 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 – Unscrew the two lower fixing nuts -arrows-. – Remove the bracket -A- from the front wall -B-.
Page 47: Removing And Installing The Bracket Without The Master Cylinder (Fabia Ii 2011 ►; Roomster 2011 ►; Rapid Nh 2013 ►)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 ⇒ page 36 -Position 4- Master cylinder to front wall Replace self-locking nut. 1.11...
Page 48: Removing And Installing The Bracket Without The Master Cylinder (Rapid 2011 ►)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Note Position self-locking nuts -1- and -2- for bracket -3- on front wall. – The support -A- must be located on the actuating rod -B- of the master cylinder.
Page 49 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Unlock the actuating rod/master cylinder from the clutch pedal as follows: – Pull clutch pedal slightly into the passenger compartment.
Page 50: Removing And Installing The Clutch Pedal With The Over-Centre Helper Spring (Fabia Ii 2011 ►; Roomster 2011 ►)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 1.13 Removing and installing the clutch pedal with the over-centre helper spring (Fa‐ bia II 2011 ►; Roomster 2011 ►) Note Install clutch pedal with new bearing bolt.
Page 51 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 – The support -2- must be located on the actuating rod -1- of the master cylinder.
Page 52: Removing And Installing The Clutch Pedal With The Over-Centre Helper Spring (Rapid)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 1.14 Removing and installing the clutch pedal with the over-centre helper spring (Rap‐ Note Install the clutch pedal with a new bearing bolt.
Page 53: Removing And Installing The Clutch Pedal With The Tension Spring (Fabia Ii 2011 ►; Roomster 2011 ►; Rapid Nh 2013 ►)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 – The support -2- must be located on the actuating rod -1- of the master cylinder.
Page 54 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 – Unhook the tension spring e.g with hook - 3438- . Note Only observe the right part of the fig. -arrows- when installing.
Page 55: Summary Of Components - Hydraulic (Fabia Ii ►; Roomster ►; Rapid Nh)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 – Position the bolts -A- horizontally. – Turn the bearing bolt to the right -in direction of arrow-, for this purpose use the hexagon socket wrench -1-, wrench size 8 mm.
Page 56 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 1 - Brake fluid reservoir ❑ test tightness ⇒ page 57 2 - Supply hose ❑...
Page 57 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 11 - Support ❑ holds the tube-hose line -Pos. 9- on the gearbox ❑ not fitted to all vehicles...
Page 58: Summary Of Components - Hydraulic (Rapid 2011 ►)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 As of 12.05 on certain vehicles plastic return hose -1-: ♦ Gaskets -2- must be present on the return hose.
Page 59 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 13 - Gasket ring/O-ring ❑ pull onto line connection ❑ insert with brake fluid ❑...
Page 60 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Push the actuator rod/master cylinder in the support -A- in -direction of the arrow-.
Page 61: Check Hydraulic Clutch Control
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 1.18 Check hydraulic clutch control Note If the master cylinder and/or slave cylinder must be replaced ♦...
Page 62: Removing And Installing The Master Cylinder (Fabia Ii 2007 ►; Roomster 2006 ►)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 1.19 Removing and installing the master cyl‐ inder (Fabia II 2007 ►; Roomster 2006 ►)
Page 63 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Unlock the actuating rod/master cylinder from the clutch pedal as follows: – Insert pliers - T10005- in the clutch pedal recesses.
Page 64 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Tightening torques Crash strut to steering column ⇒ page 22 ⇒ page 19 Clutch pedal to bracket...
Page 65: Removing And Installing The Master Cylinder (Fabia Ii 2011 ►; Roomster 2011 ►; Rapid Nh 2013 ►)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 1.20 Removing and installing the master cyl‐ inder (Fabia II 2011 ►; Roomster 2011 ►;...
Page 66 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Note If the slave cylinder must be replaced due to a predetermined ♦ fault, first of all check the hydraulic clutch control ⇒...
Page 67 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 – Disconnect the Bowden cable support from gearbox -arrows-. – Tie up shift cable and selector cable.
Page 68 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Tightening torques Slave cylinder to gearbox Fabia II, Roomster, Rapid NH ⇒ page 51 Rapid ⇒...
Page 69: Bleeding The Clutch Control
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 1.22 Bleeding the clutch control Special tools and workshop equipment required ♦ Brake filling and bleeding device , e. g. -VAS 5234-...
Page 70: Repairing The Clutch Release Mechanism
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Repairing the clutch release mecha‐ nism Special tools and workshop equipment required ♦ Grease - G 000 100- 1 - Clutch release bearing ❑...
Page 71 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 8 - Gearbox 9 - 20 Nm 10 - Support 11 - Slave cylinder ❑...
Page 72: Repairing Clutch
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Repairing clutch Fault finding power transmission - problems with the clutch and clutch control ⇒...
Page 73 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 1 - Flywheel ❑ make sure the centering pins are correctly fitted ❑ The locating face for the...
Page 74: Fault Finding Power Transmission - Problems With The Clutch And Clutch Control
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Centering the clutch disc and removing and installing the pressure plate for vehicles with 1.2 ltr and 1.4 ltr engines –...
Page 75 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Complaint Fault description Measure Clutch pedal does not return to ini‐ ♦ Air in line system.
Page 76 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Complaint Fault description Measure ♦ Centre displacement of engine/ – Check dowel sleeves. gearbox.
Page 77 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Complaint Fault description Measure ♦ Clutch disc on the serration – Check the hub for damage, if sluggish/jams.
Page 78 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Complaint Fault description Measure ♦ Clutch disc worn out, burnt, – Replace clutch disc.
Page 79 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Complaint Fault description Measure ♦ The contact surface of the pres‐ – Check the contact surface of the sure plate lifts off only unilater‐...
Page 80: Controls, Housing
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 34 – Controls, housing Shift mechanism Installation position - selector mechanism ⇒ page 76 Summary of components - Gearshift mechanism ⇒...
Page 81 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 A - Shift cable B - Selector cable C - Heat shield ❑ take off before removing...
Page 82: Summary Of Components - Gearshift Mechanism
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Summary of components - Gearshift mechanism Note If the battery earth strap is disconnected and connected, carry out additional operations ⇒ Electrical System;...
Page 83: Summary Of Components - Gearshift Knob With Shift Lever Collar
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Summary of components - Gearshift knob with shift lever collar 1 - Gearshift knob ❑...
Page 84: Remove And Install Gearshift Knob And Shift Lever Collar (Rapid)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 – Lever off the collar with two disassembly wedges - 3409- out of the surround of the centre console in -direction of arrow-.
Page 85: Remove And Install Gearshift Knob And Shift Lever Collar (Rapid Nh)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 – Lever off the collar frame with the disassembly wedge - T30098- out of the surround for the centre console in -direction of arrow-.
Page 86: Summary Of Components - Shift Lever And Shift Housing
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 – Open clamp -arrow- and pull off gearshift knob together with the collar. Install –...
Page 87 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 1 - Lock washer ❑ removing and installing ⇒ page 84 2 - Pressure spring 3 - Gasket ❑...
Page 88: Summary Of Components - Control Cables
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Removing and installing lock washer – When removing and installing the circlip -A- pull the gearshift...
Page 89 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 1 - Shift cable ❑ slacken from the shift lever guide within the shift mechanism ❑...
Page 90 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 ❑ it is not necessary, if it is a plastic relay lever 13 - Bush ❑...
Page 91: Plastic Relay Lever As Of 06.07 (Fabia Ii, Roomster, Rapid Nh)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Fitting location of gearbox shift lever – When inserting the gearbox shift lever, make sure that the tooth opening -arrow A- is located above the interrupted spac‐...
Page 92 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 – Pull forward the locking mechanism as far as the stop in -direction of arrow 1-, then lock by turning to the left in -direction of arrow 2-.
Page 93: Remove And Install Shift Mechanism (Fabia Ii, Roomster, Rapid Nh)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Relay lever with clip – Remove clip -arrow°1-. – Carefully take the relay lever together with the cable lock out of its bearing point.
Page 94 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 ♦ Disassembly wedge - 3409- (2 pieces) (Fabia II, Roomster) ♦ Release tool - T30098- (Rapid NH) ♦...
Page 95 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 – Remove underbody cover on right and left (if present) -arrows-. – Remove tunnel bridge -arrows-.
Page 96 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 – Always replace lock washers -3- and -4- after each disassem‐ bly ⇒ Electronic Catalogue of Original Parts .
Page 97 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Tightening torques Components Tightening torque Underbody cover 2 Nm Shift housing to body ⇒ page 82 Cable support to gearbox ⇒...
Page 98: Removing And Installing Shift Mechanism (Rapid)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 1.11 Removing and installing shift mecha‐ nism (Rapid) Special tools and workshop equipment required ♦...
Page 99 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 – Remove underbody cover on right and left (if present) -arrows-. – Remove tunnel bridge -A- -arrows-.
Page 100: Setting The Shift Mechanism
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 – Apply a small quantity of grease - G 000 450 02- onto the studs -arrows- of the gearbox shift lever -1- and of the relay lever -2-.
Page 101 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 • Gearbox in Neutral. Note If the battery earth strap is disconnected and connected, carry out additional operations ⇒...
Page 102 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 – Turn locking mechanism at shift cable and at selector cable to the right up to the stop -direction of arrow-.
Page 103: Removing And Installing The Gearbox
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Removing and installing the gearbox Removing the gearbox ⇒ page 99 Installing the gearbox ⇒...
Page 104 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 – Remove circlip -arrow 1- for shift cable from gearbox shift lever -A-. – Pull off shift cable from the stud.
Page 105 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 – Remove Bowden cable support -arrows-. – Tie up shift cable and selector cable.
Page 106 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 – Remove the earth strap from the engine/gearbox connecting screw -1- (on certain types of engines the earth strap is not connected).
Page 107 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 – Install supporting device - MP9-200 (10-222A)- . For this pur‐ pose, position the supports -C- next to the screw -arrow 1- and the support for the engine hood -arrow 2- as shown.
Page 108 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 – Unscrew the fixing screws -arrows- from the gearbox mount. – Remove front left wheel ⇒ Chassis; Rep. gr. 44 and raise vehicle: ♦...
Page 109 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 – Release the nuts -arrows- for the left steering joint ⇒ Chassis; Rep. gr. 40 (on certain vehicles release the screws, see fig.
Page 110 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 – Release the screws -arrows- and remove the fan shroud downwards (on newer models, the screws are no longer present and the fan shroud is only clipped in at the radiator, see fig.
Page 111 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 – Screw in the mounting elements -A- as shown on adjusting plate . – Position engine/gearbox jack below vehicle, ⇒ Abb. S34-0340, arrow symbol -B- on adjusting plate points in the direction of travel/vehicle.
Page 112: Installing The Gearbox
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 – Adjust supporting arm at slide with locking pin. Number of visible holes -arrow- = 5.
Page 113 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 2.2.1 Tightening torques Gearbox to 1.2/44 kW, 1.2/47 kW, 1.2/51 kW and 1.2/55 kW en‐...
Page 114 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Gearbox to 1.6 ltr./77 kW engine (Fabia II, Roomster) Pos. Screw Piece M12 x 60...
Page 115 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Components Tightening torque 40 Nm + 90° Fixing screws of gearbox mount Cover plate for flywheel...
Page 116: Inspect The Gear Oil Level In The Gearbox
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Inspect the gear oil level in the gear‐ Special tools and workshop equipment required ♦...
Page 117: Disassembling And Assembling The Gearbox
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Disassembling and assembling the gearbox Gearbox - Summary of components ⇒ page 113 Summary of components ⇒...
Page 118: Summary Of Components
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Summary of components I - Removing and installing gearbox housing cover and 5th gear ⇒...
Page 119: Removing And Installing Gearbox Housing Cover And 5Th Gear
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Mounting sequence ⇒ page 118 Removing and installing gearbox housing cover and 5th gear 1 - Gearbox housing ❑...
Page 120: Detaching And Attaching Clutch Housing
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 13 - 5th gear shift fork ❑ disassembling and assembling ⇒ page 132 14 - Bolt ❑...
Page 121: Removing And Installing The Drive Shaft, Output Shaft, Differential Gear, Shift Mechanism And Gearshift Forks
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Removing and installing the drive shaft, output shaft, differential gear, shift mechanism and gearshift forks 1 - Differential gear ❑...
Page 122: Mounting Sequence
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 12 - 5 Nm + 90° further ❑ always replace ⇒ Electronic Catalogue of Original Parts...
Page 123 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 ♦ Thrust piece - T10085- ♦ Sealant - AMV 188 200 03- Change gearbox holder -T30012- Drill a new hole in the gearbox holder - T30012 (3221)- to attach the Gearbox 02T.
Page 124 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 – Unscrew the cover -arrow- for the gearbox housing. – Pull out the bearing bolt -1- for the 5th gear shift fork -2- and remove gearshift fork.
Page 125 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 – Remove transmission neutral sender - G701- -arrow-. Continued for all gearboxes – Remove the gearshift shaft with cover -A-; to do this, put the gearshift shaft in idle position.
Page 126 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 – Pressing the sleeve of the 5th gear sliding gear needle bearing onto the drive shaft ⇒...
Page 127 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 – Fit the washer - T10083/1- onto the drive shaft and carefully press in the bearing support together with the drive shaft and the output shaft up to the stop.
Page 128 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 – Remove transmission neutral sender - G701- -arrow-. Continued for all gearboxes – Screw in new screws -A- and tighten the bearing support of the drive shaft and output shaft.
Page 129 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 – Insert the 5th gear shift fork -2- and push the bearing pin -1- up to the stop.
Page 130: Repairing Gearbox Housing And Clutch Housing
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Repairing gearbox housing and clutch housing Special tools and workshop equipment required ♦ Thrust piece - MP3-420 (3124)- ♦...
Page 131 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Oil filler plug or oil drain plug with hexagon socket head - 32 Nm 7 - O-ring ❑...
Page 132 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 19 - Bushing ❑ for gearshift shaft ❑ extracting ⇒ page 129 ❑ inserting ⇒...
Page 133 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Remove bushing for gasket ring – Position the distance sleeve - MP3-458/2- and thrust piece - MP3-484 (30-555)- on the differential gear.
Page 134: Repairing Shift Mechanism
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Repairing shift mechanism Special tools and workshop equipment required ♦ Thrust piece - T10203- ♦...
Page 135 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Remove locking bolt -A- from gearshift cover – Remove the outer part of the locking bolt.
Page 136: Disassembling And Assembling The Gearshift Forks
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Disassembling and assembling the gearshift forks Special tools and workshop equipment required ♦ Driver - MP1-304 (10-206)- ♦...
Page 137 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 7 - Bearing bolt ❑ for 5th gear shift fork Identification of shift segments and 5th gear shift fork with shift...
Page 138 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Fitting the circlip – Press the circlip with a handle wrench into the slot of the shift segment.
Page 139: Gears, Shafts
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 35 – Gears, shafts Drive shaft Disassembling and assembling the drive shaft ⇒ page 135...
Page 140 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Note Insert all bearings, gears and synchronizer rings in the gear‐ ♦ box with gear oil.
Page 141 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 7 - Gearbox housing 8 - Bearing support for grooved ball bearing ❑ Always replace grooved ball bearing together with the bearing support ❑...
Page 142 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 ❑ removing ⇒ page 138 ❑ pressing on ⇒ page 138 ❑ Fitting position: The circlip in the bearing points towards the drive shaft 22 - Clutch housing ❑...
Page 143 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Press out the bearing support for grooved ball bearing – Move the sliding sleeve for 1st and 2nd gear to 2nd gear.
Page 144 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Disassembling and assembling the sliding sleeve/3rd and 4th gear synchronizer body 1 - Spring (as of production date 06.09 the springs are longer) ⇒...
Page 145 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Press on the synchronizer body with the 3rd and 4th gear sliding sleeve Press on the inner ring -A- for the cylindrical-roller bearing –...
Page 146 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Note The drive shafts of the individual gearboxes have different ♦ lengths due to the different heights of the serration, dimension -a-.
Page 147 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Remove supporting ring – Unclip the hook -A- of the supporting ring from the synchron‐...
Page 148: Output Shaft
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Output shaft Disassembling and assembling the output shaft ⇒ page 144 Disassembling and assembling the out‐...
Page 149 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 1 - Clutch housing ❑ repairing ⇒ page 126 2 - Cylindrical-roller bearing ❑ with circlip ❑...
Page 150 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 14 - Sliding sleeve with 1st and 2nd gear synchronizer body ❑ press off together with 2nd gear sliding gear ⇒...
Page 151 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Pull out the cylindrical-roller bearing from the clutch housing – When removing compress circlip of the cylindrical-roller bear‐...
Page 152 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Fitting position 3rd gear pinion and 4th gear pinion. – Place the 4th gear pinion -A- on the output shaft.
Page 153 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Disassembling and assembling the sliding sleeve/1st and 2nd gear synchronizer body 1 - Spring...
Page 154 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Insert the circlip – Rotate the synchronizer ring in such a way that the slots are flush with the arresters.
Page 155: Final Drive - Differential
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 39 – Final drive - differential Replacing the flange shaft gasket rings (gearbox assembled) Removing ⇒...
Page 156: Install
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 – If present, remove heat shield for drive shaft -arrows-. – Remove drive shaft from flange shaft ⇒ Chassis; Rep. gr. 40 .
Page 157 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Steering joint to track control arm ⇒ Chassis; Rep. gr. 40 Wheel bolts to wheel hub ⇒...
Page 158: Differential Gear
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Differential gear Disassembling and assembling differential gear ⇒ page 154 Setting the differential gear ⇒...
Page 159 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 1 - Conical screw, 25 Nm ❑ screw into threaded piece -Pos. 8- 2 - Right flange shaft ❑...
Page 160 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 ❑ Assignment ⇒ Electronic Catalogue of Original Parts 15 - Outer ring/tapered-roller bearing ❑ removing ⇒...
Page 161 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Remove outer ring/tapered-roller bearing from gearbox housing A - Countersupport , e.g. -Kukko 22/2- B - Interior extractor 46 up to 58 mm , e.g.
Page 162 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Remove inner ring/tapered-roller bearing on the side of the gear pinion – Before fitting the extractor, position distance sleeve - MP3-458/2- and thrust piece - MP3-431 (3002)- on the differ‐...
Page 163: Adjusting The Differential Gear
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 Press out differential bevel gear shaft The tensioning sleeve is cut during pressing out.
Page 164 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 ♦ Interior extractor , e.g. -Kukko 21/7- ♦ Thrust plate - MP3-464 (30-205)- ♦ Dial gauge The differential gear must be re-set when the following compo‐...
Page 165 Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ... Gearbox 02T - Edition 05.2014 – Set the dial gauge to 0 with 1 mm preload on “0”. A - Dial gauge extension 30 mm –...

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Skoda Fabia II 2007 Workshop Manual

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