Nordson Asymtek Spectrum Series Manuals

Manuals and User Guides for Nordson Asymtek Spectrum Series. We have 1 Nordson Asymtek Spectrum Series manual available for free PDF download: Installation, Operation & Maintenance Manual

Nordson Asymtek Spectrum Series Installation, Operation & Maintenance Manual

Nordson Asymtek Spectrum Series Installation, Operation & Maintenance Manual (238 pages)

Dispensing System

Brand: Nordson | Category: Dispenser | Size: 16.88 MB

Table of Contents

Section 1

7
- Table of Contents
  7
Section 2

16
- 1 Introduction
  
  17
  - Overview
    17
  - System Description
    17
  - Safety First
    17
  - Manuals
    18
  - Training
    18
    
    Student Certification
    18
    
    Student Registration
    18
  - Supported Dispensing Fluids
    18
  - Standard Equipment and Features
    19
    
    Automatic Pattern Recognition (Vision) System
    19
    
    Calibrated Process Jetting (Cpj™)
    19
    
    Computer System
    19
    
    Conveyor
    19
    
    Fluidmove for Windows XP Software
    20
    
    Integral Height Sensor
    20
    
    Light Beacon
    20
    
    Low Air Pressure Alarm
    20
    
    Mass Flow Calibration
    20
    
    Needle Heater
    20
    
    Precision Pneumatics
    20
    
    Safety Features
    21
    
    Service Station
    21
    
    System Light
    21
    
    Ventilation Exhaust System
    21
  - Optional Equipment
    21
    
    CAD Import
    21
    
    Laser Height Sensor
    21
    
    Low Fluid Sensor
    22
    
    SECS/GEM Interface
    22
    
    Substrate Heaters
    22
  - Dispensing Valves
    23
  - System Features
    24
  - Figure 1-1 Front View
    24
  - Figure 1-2 Front View (Open Dispensing Area - Dual Conveyors)
    25
    
    Dispensing Area
    26
    
    Figure 1-3 Dispensing Area
    26
    
    Service Station
    27
    
    Figure 1-4 Service Station
    27
    
    Front Panel
    28
    
    Figure 1-5 Front Panel
    28
    
    Front Cabinet
    29
    
    Figure 1-6 Front Cabinet (Dual Conveyor System Shown)
    29
    
    Rear View
    30
    
    Figure 1-7 Rear View
    31
    
    Rear View Open
    32
    
    Figure 1-8 Rear View Open
    32
    
    Rear Cabinet
    33
    
    Figure 1-9 Rear Cabinet (Dual Conveyor Configuration Shown)
    33
    
    Rear Panel Connections
    34
    
    Figure 1-10 Rear Panel Connections
    34
- 2 Safety
  
  35
- 3 Installation
  
  51
- 4 Power-Up and Testing
  
  67
  - Overview
    67
  - Safety First
    67
  - Facility Requirements
    67
  - Connecting the Power and Air Supply
    68
  - Figure 4-1 Main Power Circuit Breaker and Cable
    68
  - Figure 4-2 Connecting the Power and Air Supply
    69
  - Powering on the Dispensing System
    70
  - Starting Fluidmove for Windows (Fmxp)
    70
  - Figure 4-3 Fmxp Message 30416
    71
  - Figure 4-4 Fmxp Main Window
    71
  - Fmxp Configuration
    72
    
    Conveyor Setup
    72
    
    Figure 4-5 Setup Conveyor Window
    72
    
    Figure 4-6 Fmxp - Setup Configuration - Conveyor
    73
    
    Scale Setup
    74
    
    Figure 4-7 Fmxp Scale Setup
    74
    
    Vision Setup
    75
  - Exiting Fluidmove for Windows (Fmxp)
    75
  - Figure 4-8 Fmxp - Setup Vision
    75
  - Preliminary System Check
    76
  - Component-Level Functional Tests
    76
    
    Emo
    77
    
    Pneumatic Regulators and Gauges
    77
    
    Impingement Air Flowmeters
    79
    
    Figure 4-9 Air Regulator and Gauge Locations
    79
    
    Light Beacon
    80
    
    Figure 4-10 Dispenser I/O (Outputs 32-63)
    80
    
    Conveyor and Conveyor Pneumatics
    81
    
    Figure 4-11 Conveyor Jog Commands Dialog Box
    82
    
    Figure 4-12 SMEMA Connections
    84
    
    Table 4-1 SMEMA Communication Test Matrix
    85
    
    Dispensing Head and Accessories
    89
    
    Vision System
    93
    
    Dispensing Valve Pneumatics
    94
    
    Tactile Sensor
    96
    
    Purge Station
    98
    
    Scale
    99
    
    Heater Tooling and Needle Heaters
    101
    
    Table 4-2 Heater Set Points
    103
  - System-Level Functional Test
    104
- 5 Calibration and Adjustment
  
  109
  - Overview
    109
  - Safety First
    109
  - Record Keeping
    109
  - Startup/Shutdown
    109
  - Focusing the Camera
    110
  - Calibrating the Camera
    111
  - Service Station Height Adjustment
    113
  - Calibrating the Scale
    114
  - Z-Head Counterbalance Force Adjustment
    117
  - Adjusting the Height Sensor Probe
    118
  - Adjusting the Board Sensors
    119
    
    Program Output for Look down Configuration (ASPA,196581 Fiber Array)
    120
  - Initializing the Digital Gauges
    121
  - Software Controlled Light Beacon
    122
- 6 Operation
  
  125
  - Overview
    125
  - Safety First
    125
  - Startup
    125
  - Installing the Dispensing Valve
    126
    
    Valve Pneumatic and Electrical Connections
    126
  - Adjusting the Air Pressure
    128
    
    Adjusting the Main Air Pressure
    128
    
    Adjusting the Cooling/Coaxial, Valve, and Fluid Air Pressure
    129
    
    Adjusting the Vacuum Control
    130
    
    Setting the Low Pressure Detection Threshold
    130
  - Establishing Machine Offsets
    131
    
    Valve Offsets
    131
    
    Safe Z-Height
    132
  - Positioning the Conveyor and Dispensing Head
    134
    
    Using the Touchpad
    134
    
    Table 6-1 Conveyor Position Controls: Jog Distance
    135
    
    Table 6-2 Dispensing Head Position Controls: Jog Distance and Velocity
    136
    
    Table 6-3 Position Control Commands
    137
    
    Using the Keyboard
    138
    
    Dual Conveyor Systems
    138
    
    Table 6-4 Position Control Keyboard Commands
    138
  - Camera Operation
    140
    
    Camera States
    140
    
    Table 6-5 Genie Camera States
    140
    
    Table 6-6 Camera Status Indicators
    140
    
    Lighting and Color Adjustment
    141
  - Creating a New Program
    143
    
    Loading a Part
    143
    
    Setting the Heaters
    143
    
    Setting up the Fluid Manager
    146
    
    Workpiece Alignment
    147
    
    Opening a New Program Window
    148
    
    Teaching Fiducials
    149
    
    Machine Setup
    149
    
    Entering Program Commands
    150
    
    Saving the Program
    156
    
    Running the Program in Dry Mode
    157
  - Installing Fluid on the Dispensing Valve
    157
  - Starting a Production Run
    158
  - System Shutdown
    160
    
    Post Production Shutdown
    160
- 7 Maintenance
  
  161
  - Overview
    161
  - Safety First
    161
  - Record Keeping
    161
  - Routine Maintenance Procedures
    162
  - Table 7-1 Routine Maintenance Procedures
    162
  - Replacing Consumables
    163
  - Table 7-2 Purge Boot Colors, Sizes, and Compatible Needles
    163
    
    Replacing Purge and Scale Cups
    164
    
    Replacing the Purge Boot
    166
  - Draining the Water Trap
    167
  - Removing the Axis Covers
    168
  - Lubricating the Cables and Linear Guides
    169
    
    Lubricating the Cables
    169
    
    Lubricating the X-Y Linear Guides
    171
  - Tensioning the Cables
    173
  - Tensioning the Conveyor Belts
    174
- 8 Troubleshooting
  
  175
  - Overview
    175
  - Safety First
    175
  - Record Keeping
    175
  - Basic System Troubleshooting
    176
    
    System Power
    176
    
    Table 8-1 System Power Troubleshooting
    176
    
    System Accuracy
    177
    
    Table 8-2 System Accuracy
    177
    
    Pneumatic
    178
    
    Table 8-3 Pneumatic Troubleshooting
    178
    
    Fmxp Startup
    179
    
    Table 8-4 Fmxp Startup
    179
    
    Dispense Head Controller Connections and Functions
    180
    
    Table 8-5 Dispensing Head Troubleshooting
    180
    
    Height Sensor
    181
    
    Laser Height Sensor
    181
    
    Table 8-6 Height Sensor Troubleshooting
    181
    
    Table 8-7 Laser Height Sensor Troubleshooting
    181
    
    Vision System
    182
    
    Table 8-8 Vision System Troubleshooting
    182
    
    Scale
    183
    
    Table 8-9 Scale Troubleshooting
    183
    
    Needle Heater
    186
    
    Tactile Sensor
    186
    
    Table 8-10 Needle Heater Troubleshooting
    186
    
    Table 8-11 Tactile Sensor Troubleshooting
    186
    
    Substrate Heaters
    188
    
    Conveyor
    188
    
    Table 8-12 Substrate Heater Troubleshooting
    188
    
    Table 8-13 Conveyor Troubleshooting
    188
- 9 Parts Replacement
  
  191
  - Overview
    191
  - Record Keeping
    191
  - Parts Ordering Information
    192
    
    Placing Your Order
    192
    
    Shipping Instructions
    192
    
    Warranty
    192
    
    Credit and Exchanges
    192
    
    Return Material Authorization
    192
  - Cleaning and Inspection
    193
  - Unpacking and Inspecting Replacement Parts
    193
  - Gaining Access to Dispensing System Components
    194
  - Replacing the Conveyor Belts
    195
  - Replacing the Camera Lens
    198
  - Replacing the Height Sensor Probe
    199
  - Replacing Fuses
    201
    
    Fuse Mounting
    201
    
    Replacement Fuses
    201
    
    Board-Mounted Fuses
    201
    
    Table 9-1 Replaceable Fuses
    201
    
    Panel-Mounted Fuses
    203
- 10 Specifications
  
  205
  - Overview
    205
  - Facility Requirements
    205
    
    System Dimensions
    205
    
    Table 10-1 Facility Requirements
    205
    
    Table 10-2 System Dimensions Diagram
    205
  - Specifications
    206
  - Table 10-3 Specifications
    206
  - Stability Analysis
    207
  - Table 10-4 Stability Analysis
    207
- Appendix A Material Safety Information
  
  211
  - Introduction
    211
  - Msds - Multemp Ps
    211
  - MSDS Moly-Graph® Extreme Pressure Multi-Purpose Grease
    214
- Appendix B Block Diagrams
  
  217
  - Safety First
    217
  - List of Pneumatic and Electrical Diagrams
    217
  - Table B-1 Block Diagrams
    217
  - Power Manager Connections
    218
  - Conveyor/Heater Module Connections
    219
- Appendix C Parts List
  
  227
  - Overview
    227
  - Safety First
    227
  - Spare Parts List
    227
  - Table C-1 Spare Parts List
    227
- Glossary
  
  229
- Index
  
  235

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