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Manuals and User Guides for Advanced Energy PE II. We have
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Advanced Energy PE II manual available for free PDF download: User Manual
Advanced Energy PE II User Manual (140 pages)
10 KW Power Supply
Brand:
Advanced Energy
| Category:
Power Supply
| Size: 25 MB
Table of Contents
Disclaimer and Limitation of Liability
6
Customer Feedback
7
Table of Contents
8
Chapter 1. Safety and Product Compliance Guidelines
16
Important Safety Information
16
Interpreting the Manual
16
Type Conventions
16
Danger, Warning, and Caution Boxes
16
Safety Guidelines
17
Rules for Safe Installation and Operation
17
Interpreting Product Labels
18
Product Compliance
19
Product Certification
19
Safety and Compliance Directives and Standards
19
Electromagnetic Compatibility (EMC) Directives and Standards
20
Safety Directives and Standards
20
Installation Requirements
20
Table 1-1. Electromagnetic Compatibility (EMC) Directives and Standards
20
Table 1-2. Safety Directives and Standards
20
Conditions of Use
21
Interlocks
22
Table 1-3. Hardware Interlocks and Limiting Conditions
22
Figure 1-1. Interlock Circuit
23
Chapter 2. Product Overview
24
General Description
24
Product Overview
24
Product Benefits
24
High Power Density
24
Wide Tap Range
24
Constant Regulation
24
Enhanced Arc Control
24
Automatic Process Safeguard
25
Flexible Modularity
25
Built-In Protection
25
Functional Description
26
Bus/Aux
26
Mother Board
26
Figure 2-1. System Block Diagram
26
Measurement/Load Match
27
Inverter
27
Logic
27
Display (or Unit Front Panel)
27
What's New in the PE II Power Supply
27
New Features of the PE II Power Supply
27
Differences between PE and PE II Power Supplies
28
Using a PE II Power Supply
29
Chapter 3. Specifications
30
Functional Specifications
30
Table 3-1. Functional Specifications
30
Physical Specifications
33
Table 3-2. Physical Specifications
33
Dimensional Drawing
36
Figure 3-1. Unit Dimensions
36
Electrical Specifications
37
Table 3-3. Electrical Specifications
37
Tap Operating Information
40
Tap Operating Ranges
41
Table 3-4. Output Load Match Parameters (for 10 Kw Units)
41
Figure 3-2. Example of a Tap Operating Range
41
Figure 3-3. Tap 1 Operating Range
42
Figure 3-4. Tap 2 Operating Range
42
Figure 3-5. Tap 3 Operating Range
43
Figure 3-6. Tap 4 Operating Range
43
Figure 3-7. Tap 5 Operating Range
44
Figure 3-8. Tap 6 Operating Range
44
Figure 3-9. Tap 7 Operating Range
45
Figure 3-10. Overlap of the Tap Operating Ranges
45
Environmental Specifications
46
Cooling Specifications
46
Table 3-5. Environmental Specifications
46
Table 3-6. Cooling Specifications
47
Chapter 4. Communication Interfaces
48
User Port
48
User Port Connector
48
User Port Interface Cabling Requirements
48
User Port Signal Type Descriptions
48
Figure 4-1. User Port Connector
48
User Port Pin Descriptions
49
Table 4-1. User Port Signal Type Descriptions
49
Table 4-2. User Port Pin Descriptions
49
Regulation Mode Control Pins
53
User Port +24 V Supply Requirements
53
Tap Setting Control Pins
53
Table 4-3. Regulation Mode Control Pins
53
Table 4-4. User-Provided +24 V Supply Requirements
53
User Port Wiring Diagrams
54
Analog Input Wiring Diagram
54
Table 4-5. Tap Settings through the User Port
54
Figure 4-2. Analog Input Schematic
54
Analog Output Wiring Diagram
55
Digital Input Wiring Diagram (Digital 0-24 V)
55
Figure 4-3. Analog Output Schematic
55
Figure 4-4. Digital Input (0 V to 24 V) Schematic
55
Digital Output Wiring Diagram
56
Figure 4-5. Digital Output Schematic
56
Digital Input Wiring Diagram (Non-24 V)
57
Output on Wiring Diagram
57
Figure 4-6. Digital Input (Non-24 V) Schematic
57
Figure 4-7. Output on Schematic
57
Cex/Drive in Port Connector
58
Cex/Drive out Port Connector
58
Figure 4-8. CEX/DRIVE in Port Connector
58
RF Output Monitoring Ports
59
Unit Front Panel
59
Passive Front Panel
59
Status Indicators
59
Figure 4-9. CEX/DRIVE out Port Connector
59
Table 4-6. Passive Front Panel LED Status
60
Figure 4-10. Passive Front Panel Leds
60
Active Front Panel
61
Status Indicators
61
Figure 4-11. Active Front Panel Leds
61
Table 4-7. Active Front Panel LED Status
62
Output and Set Point Readouts
63
Figure 4-12. Active Front Panel Digital Displays
63
Figure 4-13. Illustration of Voltage and Current Waveforms
64
Output Power Switches
65
Figure 4-14. Output Power Stop and Start Switches
65
Regulation Switches
66
Remote Switches
66
Table 4-8. Regulation Mode and Regulation Switch Positions
66
Figure 4-15. Regulation Switches
66
Tap Select Knob
67
Figure 4-16. Active Front Panel Remote Switches
67
Level Knob
68
Figure 4-17. Active Front Panel Tap Select Knob
68
Figure 4-18. Level Knob
68
Chapter 5. Installation and Operation
70
Preparing to Install the Unit
70
Spacing Requirements
70
Installation Requirements
70
Unpacking the Unit
71
Installing the Unit
71
Mounting the Unit
71
Grounding the Unit
71
Connecting Cooling Water
72
Connecting Output Power
73
Cable Requirements
73
Output Configuration Options
73
Connecting a Single (Grounded) Output Configuration
74
Figure 5-1. Coax Cable with 2" of Braided Shield in Place (Small Shield)
75
Figure 5-2. Coax Cable with Braided Shield Folded Back (Small Shield)
75
Figure 5-3. Prepared Coax Cable for Single Output (Small Shield)
76
Figure 5-4. Coax Cable 2" of Braided Shield in Place (Large Shield)
76
Figure 5-5. Prepared Coax Cable Single Output (Large Shield)
77
Figure 5-6. Single (Grounded) Output Power Connection Using Coax Cable
78
Figure 5-7. Prepared Multi-Wire Cable for Single (Grounded) Output
79
Connecting a Dual (Floating) Output Configuration
81
Figure 5-8. Single (Grounded) Output Power Connection Using Multi-Wire Cable
81
Figure 5-9. Prepared Coax Cable Single Output (Smaller Shield)
82
Figure 5-10. Prepared Coax Cable Single Output (Large Shield)
83
Figure 5-11. Output Power Connections for Dual (Floating) Output
84
Figure 5-12. Prepared Multi-Wire Cable for Dual (Floating) Output
85
Connecting Input Power
86
Figure 5-13. Output Power Connections for Dual (Floating) Output
86
Cable Requirements
87
To Connect Input Power
87
Figure 5-14. Prepared Line Cord for AC Input Power Connections
88
Figure 5-15. Strain Relief for Input Power Connection
88
Figure 5-16. Input Terminal Block (Shown with Cover Removed)
89
Connecting I/O and Auxiliary Connectors
90
Connecting to the User Port
90
Connecting the Cex/Drive in and out Connectors
91
Choosing the System Configuration
91
Connecting for Stand-Alone Unit Operation
92
Connecting for Multiple Unit Operation
92
Figure 5-17. Stand-Alone Unit Configuration
92
Figure 5-18. Connections for a Master/Slave Configuration
93
Figure 5-19. Positive/Negative Output Connections for Multiple Units
94
Figure 5-20. Connections for CEX Units
94
Figure 5-21. Connections for both CEX and Combined-Unit Configurations
95
Figure 5-22. Advanced Combined Unit and CEX System Configuration
96
First-Time Operation
97
Before You Operate the Unit
97
First-Time Operation Instructions
97
Normal Operation
98
LED Status for Normal Master Operation
98
LED Status for Normal Slave Operation
98
Advanced Arc Handling Capabilities
101
Overview
101
Figure 5-23. Internal DIP Switch
101
I-Arc Settings (S1)
102
Table 5-1. I-Arc Settings (S1)
102
Figure 5-24. Switch Locations for Enhanced Operation
102
Factory Settings (S1)
103
V-Arc Settings (S2)
103
Factory Settings (S2)
103
Enabling and Disabling the V-Arc Response
103
Table 5-2. V-Arc Settings (S2)
103
Setting the Percentage of Loss
104
Setting the Time out
104
Table 5-3. Percentage of Loss (V-Arc) Settings
104
Figure 5-25. V-Arc (% of Loss)
104
Setting the Activation Level
105
Determining the Optimum V-Arc Settings
105
Sample Tables for Determining V-Arc Settings
106
Table 5-5. Rate of Activity
106
Table 5-6. Ratio of Rates
106
Output Ramp Settings (S3)
107
Table 5-7. Interrupt Times
107
Table 5-8. Output Ramp Settings (S3)
107
Factory Settings (S3)
108
Pulsing Unit Output
108
Unit Illustrations
109
Figure 5-26. Pulsing Limits
109
Passive Front Panel View
110
Figure 5-27. Passive Front Panel View
110
Active Front Panel View
111
Figure 5-28. Active Front Panel View
111
Rear Panel View
112
Troubleshooting the Unit
114
Checks with Power off
114
Checks with Power on
115
Troubleshooting the Master Unit
115
Verifying Termination Plug Configuration
129
Verifying Continuity of the CEX Termination Plug
129
Verifying Continuity of the User Port Termination Plug
129
AE World Wide Web Site
129
AE Global Customer Support
130
Table 6-3. Global Customer Support Locations
130
Returning Units for Repair
131
Warranty
131
Authorized Returns
132
Warranty Statement
132
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