Assembling Of Gear Rocker Shaft Sub Assembly - Royal Enfield Bullet Classic EFI Service Manual

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Insert spring locking bolt with washer into
kick spring eyelet and rotate clockwise to
lock Kick starter return spring on the Crank
case and tighten (Torque 1 KG-M).
Apply LOCTITE 5699 RTV silicon liquid
gasket then assemble kick shaft Cover
with oil seal on Crank case RH by 4
screws (Torque 0.6 KG-M).
NOTE :
Ensure oil seal is replaced before
fixing kick shaft cover.
ASSEMBLING OF GEAR ROCKER
SHAFT SUB ASSEMBLY
Assemble gear change spring on rocker
shaft assy. Then assemble spacer inside
the spring as shown in Fig.
Assemble striker spring on rocker shaft
assy.
NOTE :
Ensure striker spring both ends are
seated on striker lever rocker shaft.
Assemble rocker shaft sub assy. carefully
into Crank case window, after fixing the
dowel over the Crank case RH along with
bottom pivot Bearing.
NOTE :
Ensure bottom pivot bearing smooth
machined surface are facing upwards.
Assemble rocker shaft upper pivot bearing
with "O" ring with 2 bolts (Torque 1 KG-M).
SMOOTH FACE
05-42

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