Royal Enfield Classic 350 2020 Owner's Manual
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Royal Enfield Classic 350 2020 Owner's Manual

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  • Page 1 BS VI...
  • Page 3 We congratulate you on your choice of the legendary Bullet motorcycle and welcome you to the exciting world of motorcycling on a Royal Enfield. This manual will help you to operate your Classic 350 motorcycle, the right way and guide you to maintain your motorcycle meticulously. We have also provided tips on safe riding and on minor adjustments for the care of your motorcycle.
  • Page 4 Technical specifications are subject to change without prior notice. “© Copyright 2020 Royal Enfield (A unit of Eicher Motors Ltd.). All Rights Reserved. No part of this manual shall be copied, distributed or otherwise dealt without the express permission in writing of Royal Enfield”.

  • Page 5: Table Of Contents

    CONTENTS Tools & First Aid kit Personal and Motorcycle Information Technical Specifications Wheel Removal & Assembly Recommended Lubricants Minor Maintenance Tips Safety Definitions Long Trip Precautions Motorcycle Identification Numbers Washing Procedure Location of Key Parts Storage Precautions Operation of Controls Trouble Shooting Pre-Operational Checks Warranty Terms &...

  • Page 6: Personal And Motorcycle Information

    PERSONAL & MOTORCYCLE INFORMATION Name Door No./Street Locality City State Contact Nos. Res: Off: Mobile : Email : Engine No. Battery No. Frame No. Battery make Reg. No. Licence No. Date of Sale Valid till dt. Model Key No. : Tyre make Colour Sold by...
  • Page 7 ENGINE IGNITION SYSTEM Engine Type ..... Single Cylinder 4 Stroke, Ignition system ..Electronic ignition ......Air cooled Fuel injection ......ECU / Variable Bore ......70mm Spark plug Electrode gap WQR8DC : 0.80 to 0.90 mm Stroke ......90mm Spark plug ....
  • Page 8 Tyre Pressure CHASSIS Solo Front ....20 psi/1.41 kg/cm Type ......Single downtube, using engine Rear ....30 psi/2.11 kg/cm ......as stressed member With Pillion Front ....22 psi/1.55 kg/cm Frame ......Tubular Rear ....32 psi/2.25 kg/cm Suspension Front ..Telescopic, 35mm forks, Steering Lock ......

  • Page 9: Technical Specifications

    Modifications on the motorcycle which are not approved by Gross vehicle weight ......350 Kg. Royal Enfield may not only disqualify for warranty, but also affects performance of the motorcycle.  Values / Dimensions given above are for your guidance only.

  • Page 10: Recommended Lubricants

    Engi ne O il Front Fork Oil B ra ke F l ui d Grade SAE 15W 50 API SL Grade & Grade Royal Enfield Front Capacity Front : 100 ml Above JASO MA2 Fork Oil (or 1F Rear : 100 ml...

  • Page 11: Safety Definitions

    SAFETY DEFINITIONS The information given under the titles : Warning, Caution and Note are for your safety and for the care and safety to your motorcycle and others. Please read these carefully and if disregarded may result in injury to yourself or others and damages to the motorcycle. W A R N I N G Indicates a potentially hazardous situation.

  • Page 12: Motorcycle Identification Numbers

    MOTORCYCLE IDENTIFICATION NUMBERS FRAME NUMBER ENGINE NUMBER Punched on steering head tube right side. Punched on crankcase left top side.

  • Page 13: Location Of Key Parts

    LOCATION OF KEY PARTS 1. Turn Signal Switch 2. Horn Button 3. Cluth Lever 4. Day Flash 5. Head Lamp Dip Switch 6. Ignition Switch 7. Speedo Meter 8. Warning Indicator 9. Engine Kill Switch 10. Brake Lever 11. E-Start Switch Button 12.
  • Page 14 LOCATION OF KEY PARTS 1. Mudgaurd Reflector Rear 2. Right Trafficator Rear 3. Tail Lamp 4. Shockabsorber (gas filled) 5. Air filter box 6. Pilot Lamp Right 7. Head Light 8. Number Plate Front 9. Right Trafficator Front 10. Steering lock 11.
  • Page 15 LOCATION OF KEY PARTS 1. Left Trafficator Front 2. Pilot Lamp Left 3. Fuel Tank 4. Battery Box Cover 5. Seat - Rider 6. Electricals & Tool Box Left 7. Seat - Pillion Rider 8. Left Trafficator Rear 9. Number Plate Rear 10.

  • Page 16: Operation Of Controls

    OPERATION OF CONTROLS STEERING LOCK IGNITION SWITCH  Turn Clockwise to lock  Turn Anticlockwise to Unlock FILTER / ELECTRICAL / BOXES  Turn anti clockwise to open FUEL TANK CAP O P E N  Turn Key Clockwise & lift the BATTERY BOX lid.
  • Page 17 OPERATION OF CONTROLS W A R N I N G FUEL TANK Do not overfill the fuel tank. Fill upto maximum fuel level & stop filling when the fuel reaches the bottom of Splash Arrestor. Failure to do so will lead to canister damage or can cause fuel spill out of fuel tank.
  • Page 18 OPERATION OF CONTROLS NOTE ENGINE STOP SWITCH  Key is common for ignition, petrol tank cap, steering Engine OFF lock, battery cover and tool boxes. Engine ON  Key can be removed only in locked position from fuel tank, Filter box, Electrical boxes locks in “OFF” position from Ignition switch.
  • Page 19 OPERATION OF CONTROLS HORN DAY FLASH Press for Head Light Flash Press DIMMER SWITCH TURN SIGNAL SWITCH High beam Left turn signal ON OFF (Push to off) Low beam Right turn signal ON...

  • Page 20: Pre-Operational Checks

    PRE OPERATIONAL CHECKS Brake fluid level is above FRONT BRAKE CHECK FOR the “MIN” mark in the Petrol level in the tank and leakage if any. master cylinder. Smooth operation and free play in Front and Rear M AX Brake levers. FRONT BRAKE REAR BRAKE Engine Oil Level is between...

  • Page 21: Safe & Happy Riding

    SAFE & HAPPY RIDING RIDING DRESS SITTING POSTURE Correct sitting posture is a must for stable and safe  A proper riding apparel riding.  Proper Riding Boots  Sit Straight with your shoulders completely relaxed.  Keep your elbows close to your body. ...

  • Page 22: Running In Period

    RUNNING IN PERIOD The Royal Enfield Motorcycle as you would be Warm up the engine for a few minutes at idling experiencing, is capable of consistent high speeds. speed to allow engine oil to lubricate all the However as with any new motorcycle, a “RUNNING- moving parts in the engine before riding the IN”...

  • Page 23: Warning Indications & Safety Systems

    In the event of any malfunction in the EFI System the MIL will glow continuously. It is recommended to take fuel. BUT will also cause the motorcycle to a nearest Royal Enfield Authorized serious damage to the fuel pump. Please refuel as service station for a detailed inspection and correction soon as the low fuel indication comes ON.
  • Page 24 WARNING INDICATIONS & SAFETY SYSTEMS continously reduce the hydraulic pressure and 3. ANTI-LOCK BRAKING SYSTEM (ABS) thereby prevent the brakes from locking the wheels Anti-Lock Braking System while reducing the speed of the vehicle. This will help (ABS) will help prevent the the rider to control the motorcycle.
  • Page 25 WARNING INDICATIONS & SAFETY SYSTEMS Always ensure that you ride well within the legal speed CAUTION : (ABS) limits. ABS is a safety feature to help prevent locking of wheels Failure to adhere to the above can cause an accident during sudden application of brakes.
  • Page 26 In the event of the ABS indicator remaining  continuously “ON” please take the motorcycle to a nearest authorized Royal Enfield service station to inspect the brakes system control of the vehicle.

  • Page 27: Starting

    STARTING Ensure Gear is in Neutral position and the Neutral  USING ELECTRIC START lamp is glowing in the speedometer. To shift into neutral, move the motorcycle back and forth  Depress and Hold the Clutch gently, while simultaneously shifting the gear. Lever.

  • Page 28: Gear Shifting, Riding & Stopping

    GEAR SHIFTING, RIDING & STOPPING To stop the motorcycle, close throttle, NOTE apply front and rear brakes . Release the Starter button as soon as the Engine starts.  Sim ultaneous ly, s hift gears i nto If Engine does not start, wait for 30 seconds before ...

  • Page 29: Parking

    PARKING PARKING MOTORCYCLE ON CENTER STAND C A U T I O N When Side stand is in extended position. Select a firm, flat surface.  a) Engine will start if vehicle is in neutral, but will cut- Hold handle bar straight. off (ignition and fuel) when gear is engaged.

  • Page 30: Periodical Maintenance Chart

    The frequency of the maintenance must be shortened depending upon the severity of the driving condition or if the motorcycle is used in a very dusty environment. Contact the nearest Royal Enfield Authorised Dealer / Service Center for expert advice and to carry out the required maintenance.
  • Page 31 PERIODICAL MAINTENANCE S l . FR EE SE RVI CE D E S C R I P T I O N PAI D S ERV IC E whichever is earlier Kms (x 1000) 45 50 Months 54 60 Accelerator Cable free play Adjust every 5000 kms or earlier as required Rubber hose, Air filter to Throttle body 10 Rubber hose, Inlet manifold / Adaptor...
  • Page 32 PERIODICAL MAINTENANCE S l . FR EE SE RVI CE D E S C R I P T I O N PAI D S ERV IC E whichever is earlier Kms (x 1000) 45 50 Months 54 60 Inspect, Adjust & if required lubricate for every 5000 km 19 Steering ball races play I &...
  • Page 33 Check, Adjust & Lubricate frequently when riding in I/A/R: Inspect/Adjust/Replace if necessary unusually wet, muddy, dusty roads and rainy season. NOTE For Maintenance after 50,000 Kms, Please repeat the same frequency specified above, in consultation with a Royal Enfield Authorised Dealer / Service Center.

  • Page 34: Tools & First Aid Kit

    TOOLS & FIRST AID KIT The tool kit is located in the left side Electrical box of A first aid kit is provided with the motorcyle for any the motorcycle. emergency requirements. 6 7 8 S.No. Description Qty. Tool bag S.No.

  • Page 35: Wheel Removal & Assembly

    WHEEL REMOVAL / ASSEMBLY Slide out the wheel from the fork legs along with  FRONT WHEEL REMOVAL the speedo drive, and spacer on the left side. Place the motorcycle on its center stand on a firm  Remove the speedo drive, small spacer on the ...
  • Page 36 WHEEL REMOVAL / ASSEMBLY Locate stepped spacer in the left side of the hub Hold the axle from the right   with its larger face outside. side and tighten nut on left side to a torque of 7 KgM Locate front wheel between the fork ends duly ...
  • Page 37 WHEEL REMOVAL / ASSEMBLY  Slide the wheel in position between REAR WHEEL REMOVAL the swing arms and locate the cush  Place motorcycle on center stand on a firm and rubber in the sprocket lugs flat surface. correctly such that the wheel is ...

  • Page 38: Minor Maintenance Tips

    However for an elaborate maintenance, we recommend you to get in Clean the drive chain carefully. Apply chain lubricant touch with a Royal Enfield Authorised Dealer / Service while simultaneously rotating the rear wheel. Wipe Center.
  • Page 39 MINOR MAINTENANCE TIPS SPARK PLUG INSPECTION OF TYRES AND WHEELS  Inspect the tyres periodically for tread wear, cracks CLEANING AND ADJUSTING PLUG GAP and cuts. Two spark plugs are provided in your motorcycle.  Minimum tread depth : Remove the spark plug cap from the spark plug. ...
  • Page 40 MINOR MAINTENANCE TIPS To adjust the free play:  BRAKE FLUID Ensure the ground is level & firm and place the  Check if oil is below “MIN” motorcycle in its centre stand. level. To top Up, remove cover and diaphragm, ...
  • Page 41 MINOR MAINTENANCE TIPS  Note the matching index marks on right swing DRIVE CHAIN TENSION (Free Play 20 - 30mm) arm and chain adjuster and tighten / loosen  Loosen axle nut, spindle nut, adjuster nut on left swing arm side, to ensure the anchor nut and brake rod marks on both sides are at the same position.
  • Page 42 MINOR MAINTENANCE TIPS BATTERY & MAINTENANCE REMOVAL OF BATTERY FROM THE MOTORCYCLE  The battery is located on the  The motorcycle is provided left side of the motorcycle near with 12V - 12Ah MF Battery. the electrical box.  Ensure motorcycle is parked on its centerstand, in a well ventilated area.
  • Page 43 MINOR MAINTENANCE TIPS C A U T I O N ASSEMBLY OF BATTERY ON MOTORCYCLE  Locate the battery in the carrier.  Do not use battery with low charge as the battery internals will get damaged.  Secure the battery to the carrier with the rubber strap. ...
  • Page 44 MINOR MAINTENANCE TIPS Battery 12V - 12 Ah W A R N I N G  Your Battery is a maintenance free type and can be Battery terminals and internals contain lead and lead permanently damaged if the cap strip is removed. components, known to cause cancer and birth defects It is not necessary to check the battery electrolyte ...
  • Page 45 MINOR MAINTENANCE TIPS ASSEMBLING THE HEAD LAMP BULB CHANGING ELECTRICAL COMPONENTS 1. Refix the new halogen bulb into reflector unit of HEADLAMP BULB REPLACEMENT the headlamp.  Loosen the rim holding screw on 2. Gently press the bulb top and take out the head light holding clip and lock the free end in its slot.
  • Page 46 MINOR MAINTENANCE TIPS TRAFFICATOR BULB TAIL LAMP BULB  Remove the screws & take out  Remove the two nuts each from trafficator glass cover. Right & Left side of the rear number plate holder.  Press bulb gently & Turn anti- clockwise to take out the bulb.
  • Page 47 Check the wear indicator mark on each pad. If either pad is worn to the wear indicator mark, replace both  Check that the brake is not binding and the rear wheel rotates freely. pads as set. Visit Royal Enfield dealer for this service. 20 to 30mm...
  • Page 48 MINOR MAINTENANCE TIPS FUSE RELAY STARTER - FUSE BOX  Open the left tool box.  Replace the required fuse with the spare fuse available in the fuse carrier.  The blade fuses are located in the carrier and differently coloured for identification. F0 - Main Fuse - 40A Spare Fuse - 40A NOTE...
  • Page 49 MINOR MAINTENANCE TIPS HARNESS MAIN CABLE FUSE BOX Fu s e I D D e s c r i p t i o n R a t i n g CHARGING FUSE TAIL LAMP FUSE IGNITION FUSE (EFI) SIGNALLING FUSE SPARE FUSE LIGHTING FUSE ABS MAIN 1...

  • Page 50: Long Trip Precautions

    LONG TRIP PRECAUTIONS Checks prior to the commencement of long journey Items to be carried  Service the motorcycle at a Royal Enfield  Tool kit Authorised Dealer / Service Center.  First aid kit.  Ensure sufficient quantity of petrol in the fuel tank for the journey planned.

  • Page 51: Washing Procedure

    WASHING PROCEDURE Once the motorcycle has been ridden in salty conditions or  PRECAUTIONS near coastal areas it is recommended to wash your Wash motorcycle when the engine is cold.  motorcycle with cold water. Please do not use warm water for washing as it may damage the motorcycle due to Cover the silencer, tail pipe, horn and control switches with ...

  • Page 52: Storage Precautions

    Set the motorcycle on its center stand. taken.  Apply anti rust solutions on all plated parts. Take  Get the motorcycle service through a Royal Enfield care not to apply this solution on rubber or painted Authorised Dealer / Service Center.

  • Page 53: Trouble Shooting

    We have listed below a few basic checks in case your motorcycle is not functioning. If in case the problem is not rectified after these checks, it is necessary to get the motorcycle checked by a Royal Enfield Authorised Dealer / Service Center to rectify the problem and to ensure trouble free performance.
  • Page 54 TROUBLE SHOOTING O b s e r v a t i o n s C h e ck f o r / R e me d y S y m p t o m 1. Typically happens after a Refill / Adulterated / Drain out entire fuel and Refill with fresh fuel from a E n g i n e Water in Fuel.

  • Page 55: Warranty Terms & Conditions

    In order to avail warranty benefits by second or subsequent owner, the second / subsequent owner should inform the nearest Royal Enfield Service Center about the purchase of the bike and shall fill in the requisite details in the form as requested by Royal Enfield.
  • Page 56 WARRANTY TERMS & CONDITIONS (b) Components like fuel filter, oil filter, Air filter paper element, control cables, brake shoes / brake pads, clutch plates, drive chain & sprocket kit, Steering ball races, Electrical equipment, wiring harness etc., which are subjected to normal wear and tear. Failures occurred due to use of non recommended grade lubricants, fuel or improper level.

  • Page 57: Emission Warranty

    The method/s of examination to determine the warranty conditions of the emission warranty related components will be at the sole discretion of Royal Enfield and / or our Authorised Dealer / Service Center and results of such examination will be final and binding.
  • Page 58 EMISSION WARRANTY Royal Enfield will not be responsible for any penalties that may be charged by statuatory authorities on account of failure to comply with the in-use emission standards. That cost/s incurred to check emission of the motorcycle will have to be borne by the customer.
  • Page 59 The motorcycle has been used for competitions, races, and rallies or for the purpose of establishing records.  On examination by Royal Enfield or its Authorised Dealer / Service Center, if the motorcycle shows that any of the conditions ...
  • Page 60 The following warranty applies to the evaporative emission control system. Royal Enfield Motors warrants the first owner and each subsequent owner, that this motorcycle is designed and built so as to conform, at the time of sale, with applicable regulations specified by the evaporative emission...
  • Page 61 IT IS RECOMMENDED THAT THE ROUTINE MAINTENANCE OF THE MOTORCYCLE BE CARRIED OUT AT SPECIFIED INTERVALS AND ANY MAINTENANCE TO THE EVAPORATIVE EMISSION CONTROL SYSTEMS SHOULD BE PERFORMED ONLY BY AN AUTHORISED ROYAL ENFIELD SERVICE DEALER AND USING ONLY GENUINE ROYAL ENFIELD SPARE PARTS.

  • Page 62: Environment Care

    When your vehicle is attended in a Royal Enfield workshop our dealers do take care of that aspect. If you are getting it attended elsewhere please ensure that items are segregated and kept in a suitable container or bag without allowing them to get into soil, water or sewerage line, drains, water bodies like lake, canal, river.

  • Page 63: Service & Maintenance Record

    SERVICE / MAINTENANCE RECORD Typ e o f D e a l e r B ri e f d et a il s o f J o b S c h e d u l e D a t e S e r v i c e C o d e s e r v i c e...
  • Page 64 SERVICE / MAINTENANCE RECORD Typ e o f D e a l e r B ri e f d et a il s o f J o b S c h e d u l e D a t e S e r v i c e C o d e s e r v i c e...

  • Page 65: Regional & Area Offices

    S4 - Tamilnadu 2 W2 - Madhyapradesh N2 - Haryana Royal Enfield (A Division of E1 - Jharkhand Royal Enfield Royal Enfield (A Unit of Eicher Royal Enfield Eicher Motors Limited) Motors Ltd.) Royal Enfield (A Unit of Eicher Motors Ltd)

  • Page 66: Notes

    NOTES...
  • Page 68 Part No. RAM00207/A...

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Bullet 350 2019

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