Royal Enfield Bullet Classic EFI Manuals

Royal Enfield Bullet Classic EFI Manuals

Manuals and User Guides for Royal Enfield Bullet Classic EFI. We have 2 Royal Enfield Bullet Classic EFI manuals available for free PDF download: Service Manual

Royal Enfield Bullet Classic EFI Service Manual

Royal Enfield Bullet Classic EFI Service Manual (221 pages)

Brand: Royal Enfield | Category: Motorcycle | Size: 18 MB

Table of Contents

Preparation for Service
4
Safety
4
Use of Genuine Spare Parts
4
Service Limit
5
- General
  7
- Four Stroke Cycle Operation
  8
- Basic Terminology of Automobiles
  9
- Cubic Capacity/Displacement
  9
- Clearance Volume
  9
- Volumetric Efficiency
  10
- Horse Power
  10
- Compression Ratio
  10
- Total Volume
  10
- Mechanical Efficiency
  11
- Torque
  11
- Conversion
  11
- Ignition Timing
  12
- Idling Speed
  12
- Gear Ratio
  12
- Final Drive Ratio
  12
- Technical Specifications
  13
- Identification of Chassis
  16
- List of Special Tools and Its Application
  17
- Under Tank LH View
  22
- Under Tank and Seat Top View
  22
- Control Cables and Wiring Harness Routing
  22
- General Vehicle Information
  23
- Service Limits of Components
  27
- Wear Limits
  27
- Table of Contents
  31
Location New Min
31
New Max. 18.00
33
Service Limit
33
New Min
33
New Max
33
New Max
34
Service Limit
34
New Min
34
New Max
35
Service Limit
35
- New Max.
  36
- Periodical Maintenance
  37
- Air Filter Cleaning
  38
- Spark Plug Cleaning
  38
- Engine Oil Level Check
  39
- Engine Oil Change
  39
- Engine Oil Draining Procedure
  39
- Removal of Oil Filter Element
  40
- Rear Wheel Chain Slackness Adjustment
  40
- Rear Brake Switch Adjustment
  40
- Brake Pedal Play Adjustment
  42
- Rear Shock Absorbers Adjustment
  42
- Brake Cam Greasing
  42
- Front Fork Oil Level Check
  43
- Front Fork Oil Change
  43
- Disc Brake Fluid Level Check
  43
- Steering Play Adjustment
  43
- Steering Ball Race Lubrication
  44
- Wheel Alignment Check
  44
- Clutch Cable Free Play
  44
- Lever End
  44
- Battery Electrolyte Level
  45
- Primary Chain Tension Adjustment
  45
- Throttle Cable Assy Replacement
  45
- Throttle Cable Play Adjustment
  45
- Decarbonising
  46
- Specific Gravity Checking
  46
- Valve Timing Cum Eccentric Cam Spindle
  46
- Eccentric Cam Spindle Adjustment
  46
- Cylinder Head and Valves
  47
- Valve Seat Inspection
  47
- Valve Seat Refacing
  48
- The Parts Detail of Cylinder Head Assembly
  49
- Engine Compression Test
  50
- Engine
  51
- Lubrication System
  52
- Upper/Lower Cylinder Lubrication
  52
- Lubricating Oil
  53
- Oil Pump: Trochoid Type
  53
- Hydraulic Tappet
  54
- Roller Hydraulic Valve Lifter
  54
- Working Principle
  55
- Precautionary Measures
  55
- Auto Decompressor
  56
- Engine Breather System
  59
- Clutch System
  60
- Inlet Manifold & Throttle Body
  61
- Crankcase - Cover Side
  63
- Crankcase LH Inside View
  65
- Crankcase LH
  66
- Crankcase RH - Inside View
  67
- Engine Cover - RH
  69
- Crankcase LH - Cover Side
  71
- Engine Cover - LH
  73
- Gear Train Assembly
  75
- Gear Shifting
  77
- Kick Starter (E5 & G5)
  77
- Gear Shifting
  78
- Cylinder Head, Barrel, Piston & Crankshaft
  79
- Exhaust Side View
  81
- Damper Pad Position Details
  81
- Inside Side View
  81
- Torque Specifications, Engine Dismantling Inspection & Assembly
  82
- Clutch Cable Removal
  87
- Removal of Throttle Cable
  87
- Removal of Throttle Body
  87
- Removal of Silencer and Exhaust Pipe
  87
- Engine Oil Drain
  92
- Cylinder Head Assembly
  92
- Dismantling of Clutch Assembly
  105
- Gear Train Removal
  111
- Layshaft Sub Assembly
  113
- Dismantling of Layshaft Sub Assembly
  113
- Main Shaft Sub Assembly
  114
- Dismantling of Mainshaft Sub Assembly
  114
- Removal of Sleeve Gear Assembly
  115
- Removal of Sleeve Gear Sub Assembly
  115
- Removal of Kick Starter Sub Assembly
  116
- Vital Parts
  117
- Unidirectional Fittings List
  118
- Engine Assembly
  119
- Assembly of Engine Bearings
  119
- Crankcase RH
  120
- Assembling of Kick Starter Sub Assembly
  122
- Assembling of Gear Rocker Shaft Sub Assembly
  124
- Assembling of Layshaft Sub Assembly
  125
- Assembling of Mainshaft Sub Assembly
  126
- Sprag Clutch Assembly
  133
- Assembly of Clutch
  134
- Assembling Procedure of UTO Decompressor
  139
- Valve Timing
  140
- Assembly Procedure of Cam Gears
  140
- Piston Sub Assembly
  144
- Cylinder Barrel
  146
- Cylinder Head
  146
- Valve Leakage Test
  150
- Engine Management System
  153
- Engine Management System - Functional Diagram
  154
- Components Description
  155
- Functions of Components
  156
- Electronic Control Unit
  156
- Fuel Injector
  157
- Fuel Pump Module
  158
- Low Fuel Sensor
  158
- Malfunction Indicator Lamp
  158
- Throttle Body Module
  159
- Manual BI Starter
  160
- Throttle Position Sensor (TPS)
  160
- Manifold Pressure Sensor (MAP)
  160
- Engine Temperature Sensor
  161
- Crank Position Sensor
  161
- Lambda Sensor
  162
- Roll over Sensor
  162
- Trouble Shooting
  166
- Torque Specifications - Chassis Wheels & Brakes
  168
- Front Wheel Removal
  171
- Front Wheel Bearings Removal
  171
- Front Wheel Reassembly
  171
- Draining Old Brake Fluid
  172
- Disc Brake General Instructions
  172
- Overhauling Caliper and Master Cylinder
  173
- Bleeding Procedure
  174
- Normal Method
  174
- Reverse Bleeding Method
  175
- Disassembly of Master Cylinder
  176
- Reassembly of Master Cylinder
  178
- Disassembly of Wheel Caliper
  180
- Caliper Assembly
  182
- Wheel Disc Inspection
  185
- Rear Wheel Removal
  185
- Brake Drum Assembly
  186
- Suspension & Steering
  188
- Front Fork Working Principle - for Bullet Electra EFI
  189
- Swing Arm
  196
- Electricals
  199
- Electrical Symbols
  200
- Maintenance
  203
- Spark Plug Maintenance
  204
- Checking Procedure of Electrical Components
  205
- Starter Coil
  205
- Pulsar Coil
  205
- Ignition Coil
  205
- Relay Starter
  206
- Horn
  206
- Battery
  206
- Suppressor Cap - M14
  206
- Starter Motor
  207
- IC Flasher
  207
- RR Unit
  207
- Electrical Parts Inspection
  208
- Do's and Don'ts
  208
- Ignition Circuit
  209
- Starting and Charging Circuit
  210
- Complete Wiring Diagram
  211

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Royal Enfield Bullet Classic EFI Service Manual

Royal Enfield Bullet Classic EFI Service Manual (301 pages)

EURO IV VEHICLE

Brand: Royal Enfield | Category: Motorcycle | Size: 16 MB

Table of Contents

Table of Contents
4
1 Technical Specifications

5
2 Periodical Maintenance

7
3 Special Tools Usage List

9
4 Engine Removal from Frame

10
5 Vehicle Aggregagetes

12
- Cables
  12
- Airfilter Paper Element
  17
- Fuel Tank
  26
- Seat Assembly
  31
6 Front Suspension

46
- Front Wheel
  47
- Front Mudguard
  57
- Handle Bar
  61
- Front Fork
  85
- Steering Stem
  88
7 Rear Suspension

103
- Rear Wheel
  104
- Rear Shockers
  116
- Rear Mudguard / Rear Number Plate
  120
- Swing Arm
  129
8 Abs

134
9 Evap

168
10 Ems

209
11 Nacs II Diagnosis

214
12 Electricals

233
- Battery
  235
- Bulbs
  240
- Electrical Components
  262
- Wiring Diagram
  278
13 Trouble Shooting

286

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