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Royal Enfield Bullet Classic EFI Manuals
Manuals and User Guides for Royal Enfield Bullet Classic EFI. We have
2
Royal Enfield Bullet Classic EFI manuals available for free PDF download: Service Manual
Royal Enfield Bullet Classic EFI Service Manual (221 pages)
Brand:
Royal Enfield
| Category:
Motorcycle
| Size: 18 MB
Table of Contents
Preparation for Service
4
Safety
4
Use of Genuine Spare Parts
4
Service Limit
5
General
7
Four Stroke Cycle Operation
8
Basic Terminology of Automobiles
9
Cubic Capacity/Displacement
9
Clearance Volume
9
Volumetric Efficiency
10
Horse Power
10
Compression Ratio
10
Total Volume
10
Mechanical Efficiency
11
Torque
11
Conversion
11
Ignition Timing
12
Idling Speed
12
Gear Ratio
12
Final Drive Ratio
12
Technical Specifications
13
Identification of Chassis
16
List of Special Tools and Its Application
17
Under Tank LH View
22
Under Tank and Seat Top View
22
Control Cables and Wiring Harness Routing
22
General Vehicle Information
23
Service Limits of Components
27
Wear Limits
27
Table of Contents
31
Location New Min
31
New Max. 18.00
33
Service Limit
33
New Min
33
New Max
33
New Max
34
Service Limit
34
New Min
34
New Max
35
Service Limit
35
New Max.
36
Periodical Maintenance
37
Air Filter Cleaning
38
Spark Plug Cleaning
38
Engine Oil Level Check
39
Engine Oil Change
39
Engine Oil Draining Procedure
39
Removal of Oil Filter Element
40
Rear Wheel Chain Slackness Adjustment
40
Rear Brake Switch Adjustment
40
Brake Pedal Play Adjustment
42
Rear Shock Absorbers Adjustment
42
Brake Cam Greasing
42
Front Fork Oil Level Check
43
Front Fork Oil Change
43
Disc Brake Fluid Level Check
43
Steering Play Adjustment
43
Steering Ball Race Lubrication
44
Wheel Alignment Check
44
Clutch Cable Free Play
44
Lever End
44
Battery Electrolyte Level
45
Primary Chain Tension Adjustment
45
Throttle Cable Assy Replacement
45
Throttle Cable Play Adjustment
45
Decarbonising
46
Specific Gravity Checking
46
Valve Timing Cum Eccentric Cam Spindle
46
Eccentric Cam Spindle Adjustment
46
Cylinder Head and Valves
47
Valve Seat Inspection
47
Valve Seat Refacing
48
The Parts Detail of Cylinder Head Assembly
49
Engine Compression Test
50
Engine
51
Lubrication System
52
Upper/Lower Cylinder Lubrication
52
Lubricating Oil
53
Oil Pump: Trochoid Type
53
Hydraulic Tappet
54
Roller Hydraulic Valve Lifter
54
Working Principle
55
Precautionary Measures
55
Auto Decompressor
56
Engine Breather System
59
Clutch System
60
Inlet Manifold & Throttle Body
61
Crankcase - Cover Side
63
Crankcase LH Inside View
65
Crankcase LH
66
Crankcase RH - Inside View
67
Engine Cover - RH
69
Crankcase LH - Cover Side
71
Engine Cover - LH
73
Gear Train Assembly
75
Gear Shifting
77
Kick Starter (E5 & G5)
77
Gear Shifting
78
Cylinder Head, Barrel, Piston & Crankshaft
79
Exhaust Side View
81
Damper Pad Position Details
81
Inside Side View
81
Torque Specifications, Engine Dismantling Inspection & Assembly
82
Clutch Cable Removal
87
Removal of Throttle Cable
87
Removal of Throttle Body
87
Removal of Silencer and Exhaust Pipe
87
Engine Oil Drain
92
Cylinder Head Assembly
92
Dismantling of Clutch Assembly
105
Gear Train Removal
111
Layshaft Sub Assembly
113
Dismantling of Layshaft Sub Assembly
113
Main Shaft Sub Assembly
114
Dismantling of Mainshaft Sub Assembly
114
Removal of Sleeve Gear Assembly
115
Removal of Sleeve Gear Sub Assembly
115
Removal of Kick Starter Sub Assembly
116
Vital Parts
117
Unidirectional Fittings List
118
Engine Assembly
119
Assembly of Engine Bearings
119
Crankcase RH
120
Assembling of Kick Starter Sub Assembly
122
Assembling of Gear Rocker Shaft Sub Assembly
124
Assembling of Layshaft Sub Assembly
125
Assembling of Mainshaft Sub Assembly
126
Sprag Clutch Assembly
133
Assembly of Clutch
134
Assembling Procedure of UTO Decompressor
139
Valve Timing
140
Assembly Procedure of Cam Gears
140
Piston Sub Assembly
144
Cylinder Barrel
146
Cylinder Head
146
Valve Leakage Test
150
Engine Management System
153
Engine Management System - Functional Diagram
154
Components Description
155
Functions of Components
156
Electronic Control Unit
156
Fuel Injector
157
Fuel Pump Module
158
Low Fuel Sensor
158
Malfunction Indicator Lamp
158
Throttle Body Module
159
Manual BI Starter
160
Throttle Position Sensor (TPS)
160
Manifold Pressure Sensor (MAP)
160
Engine Temperature Sensor
161
Crank Position Sensor
161
Lambda Sensor
162
Roll over Sensor
162
Trouble Shooting
166
Torque Specifications - Chassis Wheels & Brakes
168
Front Wheel Removal
171
Front Wheel Bearings Removal
171
Front Wheel Reassembly
171
Draining Old Brake Fluid
172
Disc Brake General Instructions
172
Overhauling Caliper and Master Cylinder
173
Bleeding Procedure
174
Normal Method
174
Reverse Bleeding Method
175
Disassembly of Master Cylinder
176
Reassembly of Master Cylinder
178
Disassembly of Wheel Caliper
180
Caliper Assembly
182
Wheel Disc Inspection
185
Rear Wheel Removal
185
Brake Drum Assembly
186
Suspension & Steering
188
Front Fork Working Principle - for Bullet Electra EFI
189
Swing Arm
196
Electricals
199
Electrical Symbols
200
Maintenance
203
Spark Plug Maintenance
204
Checking Procedure of Electrical Components
205
Starter Coil
205
Pulsar Coil
205
Ignition Coil
205
Relay Starter
206
Horn
206
Battery
206
Suppressor Cap - M14
206
Starter Motor
207
IC Flasher
207
RR Unit
207
Electrical Parts Inspection
208
Do's and Don'ts
208
Ignition Circuit
209
Starting and Charging Circuit
210
Complete Wiring Diagram
211
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Royal Enfield Bullet Classic EFI Service Manual (301 pages)
EURO IV VEHICLE
Brand:
Royal Enfield
| Category:
Motorcycle
| Size: 16 MB
Table of Contents
Table of Contents
4
1 Technical Specifications
5
2 Periodical Maintenance
7
3 Special Tools Usage List
9
4 Engine Removal from Frame
10
5 Vehicle Aggregagetes
12
Cables
12
Airfilter Paper Element
17
Fuel Tank
26
Seat Assembly
31
6 Front Suspension
46
Front Wheel
47
Front Mudguard
57
Handle Bar
61
Front Fork
85
Steering Stem
88
7 Rear Suspension
103
Rear Wheel
104
Rear Shockers
116
Rear Mudguard / Rear Number Plate
120
Swing Arm
129
8 Abs
134
9 Evap
168
10 Ems
209
11 Nacs II Diagnosis
214
12 Electricals
233
Battery
235
Bulbs
240
Electrical Components
262
Wiring Diagram
278
13 Trouble Shooting
286
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