Personal & Vehicle Information Name Door No./Street Locality City State Contact Nos. Res: Off: Mobile : Email : Engine No. Battery No. Frame No. Battery make Reg. No. Licence No. Date of Sale Valid till dt. Model Key No. : Tyre make Colour Sold by...
Free Service Record It is our endeavour to provide excellent service to your Classic 350 at all times. Towards this we provide 4 free services at specific Intervals. Please avail these services at the specified time, in any of the Royal Enfield Authorised Dealer / Service Point nearest to you and as a token of satisfactory services, kindly return the free service coupon duly filled in and signed, to the service outlet.
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Specifications CHASSIS TYRE PRESSURE Frame ......Tubular Solo : Front ..20 psi/1.41kg/cm Rear ..30 psi/2.11kg/cm Suspension : Front ..Telescopic, hydraulic With Pillion : Front ..22 psi/1.55kg/cm ........damping 130mm Rear ..32 psi/2.20kg/cm Rear ... Swing arm with gas Fuel tank capacity ..
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Specifications DIMENSIONS Position Lamp ....12V, 4W Brake / Tail lamp ... 12V, 21 / 5 W Length ......2160 mm Speedometer lamp ..12V, 3.4W Width ......800 mm Neutral lamp Tell tale ... 12V, 2W Height ......1050 mm Turn Signal Tell Tale ..
Safety Definitions The information given under the titles : Warning, Caution and Note are for your safety and for the care and safety to your motorcycle and others. Please read these carefully and if disregarded may result in injury to yourself or others and damages to the motorcycle. WARNING Indicates a potentially hazardous situation.
Safe and Happy riding Keep your toes in straight ahead direction. RIDING DRESS Slightly press the knee pad of petrol tank with A proper riding apparel the knees. NOTE : Hold the handle grip close to its inner end. ...
Location of Key Parts RIGHT SIDE VIEW Rear Trafficator RH Front Trafficator RH 11. Rear Mudgaurd Reflector Air filter box Steering lock 12. Pilot Lamp RH Carburetor Brake Pedal 13. Shock Absorber (gas filled) Head Light Kick Start Lever 14. E-Start Motor Front Number Plate 10.
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Location of Key Parts LEFT SIDE VIEW Front Trafficator LH Seat - Pillion Rider 11. Gear Change Lever Fuel Tank Rear Trafficator LH 12. Horn Fuel Tap Number Plate Rear 13. Pilot Lamp LH Battery Box Cover Side Stand Seat - Rider 10.
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Location of Key Parts TOP VIEW Turn Signal Switch Ignition Switch Brake Lever Horn Button Speedo Meter 10. Pilot & Head Lamp Switch Head Lamp Dip Switch Ammeter 11. E-Start Switch Button Cluth Lever Engine Kill Switch 12. Petrol Tank Cap...
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Operation of Controls IGNITION SWITCH FUEL TANK CAP Turn Key Clockwise to open NOTE : During fuel tank cap lift position key will not come out. Gently press Lid to close.
Operation of Controls SIDE BOX STEERING LOCK Tool Box LH Turn Key Turn Key anti- clockwise to lock clockwise to open Air Filter Box Turn Key anticlockwise to Turn Key anti- unlock clockwise to open NOTE : Key is common for ignition, petrol tank cap, ...
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Operation of Controls BATTERY CARRIER ELECTRIC START SWITCH BATTERY BOX E-START BUTTON COVER Turn Key clockwise & lift the battery box cover gently ENGINE STOP SWITCH FUSE LOCATION Open LH side box cover to check fuse condition...
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Operation of Controls HEAD LIGHTS SWITCH DIMMER SWITCH High Beam Low Beam Pilot ON Flash button Head Lamp ON...
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Operation of Controls TURN SIGNAL SWITCH HORN Left turn signal ON Press Choke OFF (Push top off) Press Pull Out CAUTION : Choke should be used only to start a cold Right turn signal ON engine. Riding the motorcycle with the choke ‘ON’...
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Operation of Controls / Pre Operational Checks FUEL TAP CHECK FOR : 1. Petrol level in the tank and leaks. 2. Operate and free play of front and rear Turn knob to brakes. horizontal position Front Brake Main ON Turn knob downward position Rear Brake Reserve ON...
Pre Operational Checks 3. Free play and smoothness of all operating 8. Lub oil level should be in between “MAX “ & cables. “MIN” Level. Top up if necessary. Do not overfill above maximum level. 4. Free movement of steering 5.
Running in Period exceed the following speed limits. The Classic 350, as you would be experiencing, is capable of consistent high speeds. However 2. Do not exceed maximum pay load as specified. as with any new motorcycle, a “running-in 3. Warm up the engine for a few minutes to allow procedure”...
Starting USING KICK START Turn fuel tap to Ensure gear is in neutral position. ‘ON’ NOTE : Neutral position is indicated by neutral light on the cockpit. To shift into neutral, move the motorcycle back and forth gently, while shifting the gear. Use choke if required ...
Starting & Gear Shifting USING THE ELECTRIC START Press Starter button and release starter Press the clutch lever and press starter switch once the engine starts. button and release once the engine starts. A Clutch switch is provided in the system ...
Riding, Stopping & Parking Gently open throttle and realease clutch To stop th e ve hicle , simultaneously. If clutch is released suddenly, close throttle, apply the engine may stall and cause the motorcycle front brake with right to move with a jerk. hand and rear brakes with r ight...
Parking PARKING VEHICLE ON CENTER STAND PARKING VEHICLE ON SIDE STAND Select a firm, flat surface. Select a firm, flat surface. Extend side stand. Tilt the motorcycle to Hold handle bar straight. the left, till it is supported firmly. Lower center stand, such that, both the legs ...
Periodical Maintenance The maintenance schedule detailed here will help you maintain your Classic 350 meticulously and to get a long trouble free service. The schedule provided herein is based upon average riding conditions and indicates the Kms at which regular inspections, adjustments, replacements and lubrications are to be carried out.
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Periodical Maintenance FREE SERVICE DESCRIPTION PAID SERVICE whichever is earlier Kms (x 1000) 1 5 1 8 2 1 2 4 2 7 3 0 Months Fuel Tap 1 0 Fuel tank 1 1 Fuel hose / Pipe 1 2 Accelerator and carburetor cable play Adjustment 1 3 Rubber hose, Air filter to Carburetor 1 4 Rubber hose, Inlet manifold 1 5 Inlet / Exhaust valve seating...
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D : De-carbonise I : Inspect L : Lubricate R : Replace Note : For Maintenance after 30,000 Kms, Please repeat the same frequency specified above, in consultation with a Royal Enfield Authorised Dealer / Service Point. * Refer Service Manual.
However for an elaborate maintenance, we recommend you to Wipe the area free of dirt / grease. get it done at a Royal Enfield Authorised Dealer / Apply a few drops of oil on the pivots. Service Point.
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Do it yourself OIL LEVEL INSPECTION BRAKE FLUID Place motorcycle on its center stand on a firm Check if oil is below ‘min’ level. To top up, remove surface. cover and diaphragm and top up with DOT 3 or Warm up engine for a few minutes &...
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Do it yourself Remove the oil filter element on the Crankcase ENGINE - OIL CHANGE Cover RH. Allow the oil to drain by tilting the motorcycle to both sides. Was h the drain plug and the suct ion filte r ...
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Do it yourself SPARK PLUG INSPECTION OF TYRES & WHEELS Inspect the tyres periodically for Cleaning and adjusting Plug gap tread wear, cracks and cuts. Two spark plugs are provided Minimum tread depth : in your vehicle Front tyre : 1mm Rear tyre : 2 mm Remove spark plug using the ...
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Do it yourself Remove the axle nut along with washer. FRONT WHEEL REMOVAL Place the vehicle on center stand Place a wooden block the front end of engine to support the vehicle. Disconnect speedo cable. Loosen the pinch bolt on the RH fork guide. ...
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Do it yourself Place a 4 mm thick wooden piece or cardboard Refit the washer and tighten the nut firmly. sheet between the brake shoes to avoid brake NOTE : shoes getting locked. Ensure that the speedo drive is correctly located CAUTION : such that the cable can be connected without Do not press the front brake lever when wheel is...
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Do it yourself REAR WHEEL REMOVAL Place vehicle on center stand on a firm and flat surface. Note and mark the position of the chain adjuster butting with the stopper on the right side. Remove split pin and ...
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Do it yourself Tighten the castle nut firmly and ensure that REAR WHEEL REASSEMBLY the hole on axle shaft and the slot on castle Ensure the four cush rubbers are in position nut are aligned to enable split pin fitment. ...
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Do it yourself Tighten the lock nut WARNING Check for free rotation of rear wheel. Ple ase ensure brakes are adjusted to their maximum efficiency. Inefficient brakes can cause an accident. Drive Chain tension (play 25 - 30 mm) Remove rear wheel split pin.
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Do it yourself Check and ensure that the number of notches ADJUSTMENT OF REAR from the punch mark on the cam to the notch GAS SHOCK ABSORBER resting on the pin are equal on both sides. The rear gas shock absorber is of adjustable ...
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Do it yourself Adjust both left hand and right hand Remove bracket. shock absorbers to same position. Take out battery. WARNING Visually check for Riding the motorcycle with the notches adjusted Electrolyte level in different positions can cause loss of control BATTERY MAINTENANCE and may lead to on accident.
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Do it yourself The battery must be periodically checked for Smear the terminals with petroleum jelly. (Do not use grease). Cleanliness and corrosion free terminals. Refit the bracket to hold the battery. Electrolyte level Refit battery carrier cover and lock the same. ...
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Do it yourself Disconnect the electrical connections. CHANGING ELECTRICAL COMPONENTS Remove the rubber grommet and the sealed Head Lamp bulb beam. Thumb push and remove the bulp holding CAUTION : clamp. Never touch the bulb with your finger. Finger Remove headlight bulb.
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Do it yourself Position the head lamp doom assembly in to Remove the old bulb and replace with a new the casing and tighten all the mounting bulb. screws. Refit the bulb holder and turn clockwise to TAIL LAMP BULB lock the bulb holder.
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Do it yourself FUSE BLADE FUSE USAGE LIST Open the LH tool box Fuse No. Color Remarks Replace the required fuse with the spare fuse available in the fuse carrier. Blue Main Fuse (15A) Ignition Fuse (10A) Spare Fuse (10A) Blue Spare Fuse (15A) NOTE :...
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Do it yourself REAR SEAT REMOVAL & REFITTING Rear Seat Removal (D) Pull the rear seat with its sub fr ame (A) Loose n front towards back so that it mounting nut of the rear will become free from seat under the rider seat shoc k abs orber with 12mm...
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Do it yourself Rear Seat Refitting (D) Tighten the front mounting with (A) Place the rear seat 12mm tubular spanner in the position over the holding the bolt with re ar mu dguard, 13mm dou ble e nd inserting the front end spanne r from other of its sub frame goes to side.
Washing Proceedure PRECAUTIONS Rinse vehicle thoroughly with plain water to remove the detergent and wipe vehicle dry. Wash vehicle when the engine is cold. If possible, use compressed air and blow off Cover the silencer, tail pipe, carburettor and ...
Storage Precautions Maintain electrolyte level between max. or min. Incase your Motorcycle is not going to be used mark, by adding distilled water and wipe the for a month or more, we advice the following battery dry. precautions to the taken. Store the battery in a cool, dry and well Carryout required repair / adjustments on the ...
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Storage Precautions Preparing the motorcycle for reuse few times to lubricate cylinder walls and piston. Clean spark plug and refit. Remove the anti-rust solution from all plated parts and clean the motorcycle well. Switch on ignition switch. Inflate the tyres to the correct tyre pressure. Start vehicle and warm up engine for a few ...
Long Trip Precautions Items to be carried Checks prior to the commencement of long journey Tool kit Service the motorcycle thoroughly a Royal First aid kit. Enfield authorised s ervice point as per Bulbs for headlight, trafficator light, rear periodical maintenance chart.
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Wiring Diagram Vehicle Starting Procedure Basic Guidelines to be followed “FOR ALL ELECTRIC START VEHICLES” In cold condition of the engine or for initial start, it is advised to use electric start (ES) only. Apply choke in cold start condition. (ambient temperature <25° C) DO NOT ATTEMPT –...
Trouble Shooting CAUSES REMEDIES I. ENGINE FAILS TO START 1) Ignition switch in ‘OFF’ Position ......Switch on ignition. 2) Stop switch in ‘OFF’ Position ........Push stop switch to ‘ON’ position. 3) Clogged fuel line / tap ..........Clean the fuel line / tap. 4) Vent hole clogged in fuel tank cap ......
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Trouble Shooting CAUSES REMEDIES 12) Poor compression : - Auto Decompressor not working ......* Ensure free motion of flyweight in exhaust ..................cam gear assembly - Loose spark plug ............ * Tighten spark plug. 13) Clutch slipping ............* Adjust clutch cable free play II.
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Trouble Shooting CAUSES REMEDIES III. ENGINE STARTS, BUT RUNS IRREGULARLY & STOPS 1) Faulty fuel supply ............. Clean the fuel line / tap / vent hole 2) Very low idling speed ..........Increase idling speed IV. POOR PICKUP 1) Accelerator cable free play excessive ....... Adjust cable free play 2) Faulty fuel supply ............
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Trouble Shooting CAUSES REMEDIES V . WHITE/BLUE SMOKE 1) Oil level in tank above the middle line in the ..* Check and drain excess oil oil level window VI. ENGINE OVERHEATING 1) Cylinder fins not clean ..........Clean the cylinder fins at ..................
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Trouble Shooting CAUSES REMEDIES 3) Incorrect carburetor adjustments ......* Check and adjust correctly 4) Choked air filter ............Clean / Replace 5) Poor compression ............. * Auto decompressor sticky or ..................not working properly 6) Under inflated tyres ........... Inflate to correct pressure 7) TPS setting ..............
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Trouble Shooting CAUSES REMEDIES 4) Switch defective ............* Replace switch Horn not working 1) Loose connections ............ * Check and correct 2) Requires tuning ............* Tune horn 3) Switch Defective ............* Replace Trafficators not working 1) Loose / improper connections ........Check and correct 2) Bulb fused ..............
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Trouble Shooting CAUSES REMEDIES XII. ELECTRIC START Ve hicl e n ot s tar ting (1) Neutral indicator not glowing ......... Bring the vehicle in neutral (2) If vehicle is without neutral indicator ....Press the clutch lever & start switch together (3) Loose Connection ............
Royal Enfield Motor Cycles are manufactured by following best Quality practices in respect of the material and workmanship. Royal Enfield (RE) warrants Classic 350 motorcycle to be free from manufacturing and material defect under normal use subject to following conditions.
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Warranty Terms & Conditions (b) Components like fuel filter, oil filter paper element, control cables, brake shoes / brake pads, clutch plates, drive chain & sprocket kit, which are subjected to normal wear and tear. (c) Damages due to use of lubricant / oil / grease etc. other than specified by RE. (d) Damages due to use of non-genuine parts.
If on examination the warranty conditions of the part/s is/are not established. Royal enfield will have the right to charge all, or part of the cost of such examination to the customer in addition to the cost of the components.
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All parts removed for replacement under warranty will become the property of Royal Enfield. Royal Enfield will not be responsible for the cost of transportation of the motorcycle to the nearest Authorised Dealer / Service Point OR for any loss due to non availability of the motorcycle during the period of examination and repairs by Royal Enfield and / or their Authorised Dealer / Service Point.
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Emission Warranty Under all circumstances uses lubricants and fuel as recommended by Royal Enfield. Regularly obtains and carries out maintenance in accordance with Royal Enfield guidelines and enters the details in the Log book. Immediately approaches the nearest Authorised Dealer / Service Point upon discovery of failure to ...
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The motorcycle has been run on adulterated / leaded fuel or lubricant other than those specified by Royal Enfield in the Owner’s manual or any other document given to the customer at the time of sale of the motorcycle.
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Tips to reduce pollution 1. Ensure that the periodical maintenance is carried out as stipulated in the owner’s manual through a Royal Enfield Authorised Dealer / Service Point. 2. Use only Unleaded petrol (> 87 Octane) from reputed fuel pumps.
Free Service Coupons It is our endeavour to provide excellent service to your Royal Enfield Motor Cycle at all times. Towards this we provide four free services at specific Intervals. Please avail these services at the specified time, in any of the Royal Enfield Authorised Dealer / Service Point nearest to you and as a token of satisfactory service, kindly return the free service coupon duly filled in and signed, to the service outlet.
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1st Free Service 500 KMS OR 45+8 DAYS WHICHEVER IS EARLIER FROM THE DATE OF SALE Free Customer Name : Dealer Code : Address : Service 500 Kms FRAME NO : REGN No: 45+8 days ENGINE NO : SALE DATE : whichever is earlier from the Vehicle Installation Form No.
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I Free Service : Activities 1. Water wash the vehicle and dry it with a clean cloth Customer Copy 2. Electrolyte ............. Check level & top-up 3. Battery terminals ......... Clean and apply petroleum jelly Job Card No: 4. Drive chain free play ........Check, clean, lubricate &...
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2nd Free Service 3000 KMS OR 90+15 DAYS WHICHEVER IS EARLIER FROM THE DATE OF SALE Free Customer Name : Dealer Code : Address : Service 3000 Kms FRAME NO : REGN No: 90+15 days ENGINE NO : SALE DATE : whichever is earlier from the Vehicle Installation Form No.
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II Free Service : Activities 1. Water wash the vehicle and dry it with a clean cloth Customer Copy 2. Electrolyte ........... Check level & top-up 3. Battery terminals......... Clean and apply petroleum jelly Job Card No: 4. Drive chain free play ......... Check, clean, lubricate &...
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3rd Free Service 6000 KMS OR 180+15 DAYS WHICHEVER IS EARLIER FROM THE DATE OF SALE Free Customer Name : Dealer Code : Address : Service 6000 Kms FRAME NO : REGN No: 180+15 days ENGINE NO : SALE DATE : whichever is earlier from the Vehicle Installation Form No.
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III Free Service : Activities 1. Water wash the vehicle and dry it with a clean cloth Customer Copy 2. Electrolyte ............ Check level & top-up 3. Battery terminals ........Clean and apply petroleum jelly Job Card No: 4. Drive chain free play ........Check, clean, lubricate &...
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4th Free Service 9000 KMS OR 270+15 DAYS WHICHEVER IS EARLIER FROM THE DATE OF SALE Free Customer Name : Dealer Code : Address : Service 9000 Kms FRAME NO : REGN No: 270+15 days ENGINE NO : SALE DATE : whichever is earlier from the Vehicle Installation Form No.
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IV Free Service : Activities 1. Water wash the vehicle and dry it with a clean cloth Customer Copy 2. Electrolyte............. Check level & top-up 3. Battery terminals ......... Clean and apply petroleum jelly Job Card No: 4. Drive chain free play........Check, clean, lubricate &...
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Telephone Residence Bike Regn. No. Telephone Office Invoice No. Delivery Note / Advice No. Sales Representative Have you visited Royal Enfield website?
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PRE DELIVERY INSPECTION LIST MODEL: BULLET 350 / ELECTRA / CLASSIC 350 / CLASSIC 500 / BULLET 500 Model : Engine No: Dealer's Name : Location: Colour : Key Number : Battery Make : Battery Number : Tyre Number :...
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SC / PD / R / No Defects (Mudguards / 36 Mudguards - Paint / Plating Related Fuel Tank / Tool Box SC / PD / R / 37 Fuel Tank - Paint Related No Defects SC / PD / R / 38 Tool Box LH, Air Filter Box, Battery Cover - No Defects Paint / Plating Related...
BIKE INSTALLATION CONFIRMATION BY CUSTOMER We congratulate you on becoming a proud owner of Royal Enfield bike. We request you to give this feedback after completion of the delivery process. 1 Bike Documents explained (Invoice, Insurance, RC / Road Tax Receipt) 2 Owner’s Manual received...
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13 Control Switches & Disc Brake System usage explained 14 Fuse Box location shown and explained 15 Recommended Tyre Pressure explained 16 Bike starting & Gear shifting procedure explained 17 Quantity of Fuel in Fuel Tank informed 18 Bike orientation & short distance drive provided 19 Date and Time of Installation 20 Name of Person who did Installation Suggestions If Any:...
Certified that the following vehicle complies with the provisions of the Motor Vehicles Act, 1988, and the rules made there under, including the following mass emission norms: Brand name of the vehicle Classic 350 Chassis number Engine number/motor number (in case of battery operated vehicles) 115(2)(i), 115(14)(F) Sub-rule No.
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