Royal Enfield Bullet Classic EFI Service Manual page 85

ENGINE DISMANTLING , ENGINE DISMANTLING , INSPECTION ENGINE DISMANTLING ,
ENGINE DISMANTLING , ENGINE DISMANTLING ,
COMPONENTS THA COMPONENTS COMPONENTS THAT CAN BE THA THA
COMPONENTS COMPONENTS THA
REMOVED REMO REMO REMO REMO VED VED WITH VED VED WITH WITH WITH THE ENGINE WITH
MOUNTED ON THE FRAME. MOUNTED ON THE FRAME. MOUNTED ON THE FRAME. MOUNTED ON THE FRAME. MOUNTED ON THE FRAME.
Cylinder head assembly
Cylinder barrel & Piston
Crank case Cover RH
Crank case Cover LH
Clutch assembly
Inlet and Exhaust Cam assembly
Oil pump Assembly
ENGINE SHOULD BE ENGINE SHOULD BE
ENGINE SHOULD BE ENGINE SHOULD BE ENGINE SHOULD BE
REMO REMO REMOVED FR VED FR VED FR VED FROM OM OM OM THE FRAME
REMO REMO VED FR OM
FOR FOR FOR THE FOLL FOR FOR THE FOLLO O O O O WING JOBS: THE FOLL THE FOLL THE FOLL WING JOBS: WING JOBS: WING JOBS: WING JOBS:
Crank case repair/replacement.
Crank shaft and main bearings
replacement.
Roller Hydraulic Valve Lifter (RHVL)
replacement.
Transmission parts like Gears, Mainshaft,
Layshaft, repair / replacement
Kick Starter Gear, Pawl, Spring , Plunger
replacement. (only for Bullet Electra EFI
E5/G5)
NOTE :
Before starting to dismantle engine,
crank gently & bring piston to TDC.
DISMANTLING PROCEDURE DISMANTLING PROCEDURE
DISMANTLING PROCEDURE DISMANTLING PROCEDURE DISMANTLING PROCEDURE
Disconnect fuel hose. Take care to ensure
fuel does not spill.
Disconnect fuel pump module and low fuel
sensor couplers.
INSPECTION INSPECTION AND INSPECTION
INSPECTION
T CAN BE T CAN BE T CAN BE
T CAN BE
THE ENGINE THE ENGINE THE ENGINE THE ENGINE
THE FRAME THE FRAME THE FRAME
THE FRAME
AND AND ASSEMBL AND
AND
Remove the front and rear flange nuts,
washer at the front & rear mounting of the
fuel tank.
Lift the tank from the seat side & remove.
CAUTION :
Keep a cloth on the front end of the fuel
tank, (below the handle bar clamp) to
avoid damage to the fuel tank while
removing.
ASSEMBLY Y Y Y Y ASSEMBL ASSEMBL
ASSEMBL
05-3