Royal Enfield Classic 350 Owner's Manual
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Royal Enfield Classic 350 Owner's Manual

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Summary of Contents for Royal Enfield Classic 350

  • Page 5: Table Of Contents

    Contents Personal and vehicle information ....Tools & First aid kit ........27 Free service record .......... Periodical maintenance ........28 Specifications ..........Recommended lubricants ........ 31 Safety Definitions ........... Do it yourself ..........32 Safe and happy riding ........10 Washing proceedure ........

  • Page 6: Personal And Vehicle Information

    Personal & Vehicle Information Name Door No./Street Locality City State Contact Nos. Res: Off: Mobile : Email : Engine No. Battery No. Frame No. Battery make Reg. No. Licence No. Date of Sale Valid till dt. Model Key No. : Tyre make Colour Sold by...

  • Page 7: Free Service Record

    Free Service Record It is our endeavour to provide excellent service to your Classic 350 at all times. Towards this we provide 4 free services at specific Intervals. Please avail these services at the specified time, in any of the Royal Enfield Dealerships / Authorised service centres nearest to you and as a token of satisfactory services, kindly return the free service coupon duly filled in and signed, to the service outlet.

  • Page 8: Specifications

    Specifications ENGINE FD Sprocket ....16 Teeth Engine Type ....4 Stroke, OHV, Dual Rear Wheel Sprocket ..38 Teeth ........Spark Ignition, air Cooling ......Natural air flow ........cooled, single Cylinder TRANSMISSION Bore ......70mm Stroke ......90mm Clutch ......
  • Page 9 Specifications CHASSIS TYRE PRESSURE Frame ......Tubular Solo : Front ..20 psi/1.41kg/cm Rear ..30 psi/2.11kg/cm Suspension : Front ..Telescopic, hydraulic With Pillion : Front ..22 psi/1.55kg/cm ........damping 130mm Rear ..32 psi/2.20kg/cm Rear ..Swing arm with gas Fuel tank capacity ..
  • Page 10 Specifications DIMENSIONS Brake / Tail lamp ..12V, 21 / 5 W Speedometer lamp ..12V, 3.4W Length ......2160 mm Neutral lamp Tell tale .. 12V, 2W Width ......800 mm Turn Signal Tell Tale ... 12V, 2W Height ......1050 mm Turn signal ....

  • Page 11: Safety Definitions

    Safety Definitions The information given under the titles : Warning, Caution and Note are for your safety and for the care and safety to your motorcycle and others. Please read these carefully and if disregarded may result in injury to yourself or others and damages to the motorcycle. WARNING Indicates a potentially hazardous situation.

  • Page 12: Safe And Happy Riding

    Safe and Happy riding Keep your toes in straight ahead direction. RIDING DRESS Slightly press the knee pad of petrol tank with A proper riding apparel the knees. NOTE : Hold the handle grip close to its inner end. A light coloured shirt enables greater visibility Look extensively, including rear view mirror, to other road users especially during nights.

  • Page 13: Vehicle Identification Numbers

    Vehicle Identificaton Numbers FRAME NUMBER ENGINE NUMBER Punched on steering head tube RH side. Punched on top of the engine LH side.

  • Page 14: Location Of Key Parts

    Location of Key Parts TOP VIEW Turn Signal Switch Ignition Switch Brake Lever Horn Button Speedo Meter 10. Pilot & Head Lamp Switch Head Lamp Dip Switch Ammeter 11. E-Start Switch Button Cluth Lever Engine Kill Switch 12. Petrol Tank Cap...
  • Page 15 Location of Key Parts LEFT SIDE VIEW Front Trafficator LH Seat - Pillion Rider 11. Gear Change Lever Fuel Tank Rear Trafficator LH 12. Horn Fuel Tap Number Plate Rear 13. Pilot Lamp LH Battery Box Cover Side Stand Seat - Rider 10.
  • Page 16 Location of Key Parts RIGHT SIDE VIEW Rear Trafficator RH Front Trafficator RH 11. Rear Mudgaurd Reflector Air filter box Steering lock 12. Pilot Lamp RH Carburetor Brake Pedal 13. Shock Absorber (gas filled) Head Light Kick Start Lever 14. E-Start Motor Front Number Plate 10.

  • Page 17: Operation Of Controls

    Operation of Controls IGNITION SWITCH FUEL TANK CAP Turn Key Clockwise to open NOTE : During fuel tank cap lift position key willnot come out. Gently press Lid to close.
  • Page 18 Operation of Controls SIDE BOX STEERING LOCK Tool Box LH Turn Key Turn Key anti- clockwise to lock clockwise to open Air Filter Box Turn Key anticlockwise to Turn Key anti- unlock clockwise to open NOTE : Key is common for ignition, petrol tank cap, steering lock, side boxes and battery cover.
  • Page 19 Operation of Controls BATTERY CARRIER ELECTRIC START SWITCH BATTERY BOX E-START BUTTON COVER Turn Key clockwise & lift the battery box cover gently ENGINE STOP SWITCH FUSE LOCATION Open LH side box cover to check fuse condition...
  • Page 20 Operation of Controls HEAD LIGHTS SWITCH DIMMER SWITCH High Beam Low Beam Pilot ON Flash button Head Lamp ON...
  • Page 21 Operation of Controls TURN SIGNAL SWITCH HORN Left turn signal ON Depress Choke OFF (Push top off) Press Pull Out CAUTION : Choke should be used only to start a cold Right turn signal ON engine. Riding the motorcycle with the choke ‘ON’...
  • Page 22 Operation of Controls / Pre Operational Checks FUEL TAP CHECK FOR : 1. Petrol level in the tank and leaks. 2. Operate and free play of front and rear Turn knob to brakes. horizontal position Front Brake Main ON Turn knob downward position Rear Brake Reserve ON...

  • Page 23: Pre-Operational Checks

    Pre Operational Checks 3. Free play and smoothness of all operating 8. Lub oil level should be in between “MAX “ & cables. “MIN” Level. Top up if necessary. Do not overfill above maximum level. 4. Free movement of steering 5.

  • Page 24: Running In

    Running in The Classic 350, as you would be experiencing, exceed the following speed limits. is capable of consistent high speeds. However 2. Do not exceed maximum pay load as specified. as with any new motorcycle, a “running-in” is 3. Warm up the engine for a few minutes to allow essential during the first 2000 kms to achieve oil for all engine parts before riding the bike.

  • Page 25: Starting

    Starting USING KICK START Turn fuel tap to Ensure gear is in neutral position. ‘ON’ NOTE : Neutral position is indicated by neutral light on the cockpit. To shift into neutral, move the motorcycle back and forth gently, while shifting the gear. Use choke if required CAUTION : (E.g..

  • Page 26: Starting & Gear Shifting

    Starting & Gear Shifting USING THE ELECTRIC START Press Starter button and release starter Press the clutch lever and press starter switch once the engine starts. button and release once the engine starts. A Clutch switch is provided in the system for the safety of the rider.

  • Page 27: Riding, Stopping & Parking

    Riding, Stopping & Parking Gently open throttle and realease clutch To stop the vehicle, simultaneously. If clutch is released suddenly, close throttle, apply the engine may stall and cause the motorcycle front brake with right to move with a jerk. hand and rear brakes with right...

  • Page 28: Parking

    Parking PARKING VEHICLE ON CENTRE STAND PARKING VEHICLE ON SIDE STAND Select a firm, flat surface. Select a firm, flat surface. Extend side stand. Tilt the motorcycle to Hold handle bar straight. the left, till it is supported firmly. Lower centre stand, such that, both the legs of the stand are resting on firm ground.

  • Page 29: Tools & First Aid Kit

    Tools & First Aid Kit 6 7 8 9 10 S.No. Description Qty. S.No. Description Qty. 1. Tool bag 1. Antiseptic cream 5 gms 2. Box spanner 21x24 2. Wash proof plaster 1.9 cm x 7.2 cm 3. Screwdriver 4. Double end spanner 1/4 x 5/16 3.

  • Page 30: Periodical Maintenance

    Periodical Maintenance The maintenance schedule detailed here will help you maintain your Classic 350 meticulously and to get a long trouble free service. The schedule provided herein is based upon average riding conditions and indicates the Kms at which regular inspections, adjustments, replacements and lubrications are to be carried out.
  • Page 31 Periodical Maintenance FREE SERVICE DESCRIPTION PAID SERVICE whichever is earlier Kms (x 1000) 15 18 21 24 27 30 Months Fuel Tap Fuel tank 10 Fuel hose 11 Accelerator and carburetor cable play Adjustment 12 Rubber hose, Air filter to Carburettor 13 Rubber hose, Inlet manifold 14 Inlet / Exhaust valve seating 15 Cylinder head...
  • Page 32 A : Adjust C : Clean D : De-carbonise I : Inspect L : Lubricate R : Replace Note : For Maintenance after 30,000 Kms, Please repeat the same frequency specified above, in consultation with a Royal Enfield Authorised Service Centre.

  • Page 33: Recommended Lubricants

    Engine Oil Grade MOTUL 3000, 4 T Plus ,15 W 50 API SL Grade, JASO MA Capacity 2.75 Litres Front Fork Oil Grade Royal Enfield Front Fork Oil (Endurance) Capacity 195 ml/leg Brake Fluid Grade DOT 3 or DOT 4 Capacity...

  • Page 34: Do It Yourself

    However for an elaborate maintenance, we recommend you to Wipe the area free of dirt / grease. get it done at a Royal Enfield Authorised Service Apply a few drops of oil on the pivots. Centre.
  • Page 35 Do it yourself OIL LEVEL INSPECTION BRAKE FLUID Place motorcycle on its centre stand on a firm Check if oil is below ‘min’ level. To top up, remove surface. cover and diaphragm and top up with DOT 3 or Warm up engine for a few minutes & switch DOT 4 as specified.
  • Page 36 Do it yourself SPARK PLUG INSPECTION OF TYRES & WHEELS Inspect the tyres periodically for tread wear, Cleaning and adjusting Plug gap cracks and cuts. Two spark plugs are provided Minimum tread depth : in your vehicle Front tyre : 1mm Rear tyre : 2 mm Remove spark plug using the plug spanner and tommy bar.
  • Page 37 Do it yourself Remove the axle nut along with washer. FRONT WHEEL REMOVAL Place the vehicle on center stand Place a wooden block the front end of engine to support the vehicle. Disconnect speedo cable. Loosen the pinch bolt on the RH fork guide. Tap and remove the front wheel spindle Tilt the vehicle to RH Side and take out the wheel along with speedo drive and RH side...
  • Page 38 Do it yourself Place a 4 mm thick wooden piece or cardboard Refit the washer and tighten the nut firmly. sheet between the brake shoes to avoid brake NOTE : shoes getting locked. Ensure that the speedo drive is correctly located CAUTION : such that the cable can be connected without Do not press the front brake lever when wheel is...
  • Page 39 Do it yourself REAR WHEEL REMOVAL Place vehicle on center stand on a firm and flat surface. Note and mark the position of the chain adjuster butting with the stopper on the right side. Remove split pin and castle nut on the RH side.
  • Page 40 Do it yourself Tighten the castle nut firmly and ensure that REAR WHEEL REASSEMBLY the hole on axle shaft and the slot on castle Ensure the four cush rubbers are in position nut are aligned to enable split pin fitment. inside the rear wheel hub.
  • Page 41 Do it yourself Tighten the lock nut WARNING Check for free rotation of rear wheel. Please ensure brakes are adjusted to their maximum efficiency. Inefficient brakes can cause an accident. Drive Chain tension (play 25 - 30 mm) Remove rear wheel split pin. Loosen castle nut, spindle nut, anchor nut 20 to 30mm and brake rod nut.
  • Page 42 Do it yourself Check and ensure that the number of notches ADJUSTMENT OF REAR from the punch mark on the cam to the notch GAS SHOCK ABSORBER resting on the pin are equal on both sides. The rear gas shock absorber is of adjustable type i.e., the spring tension can be increased or reduced.
  • Page 43 Do it yourself Adjust both left hand and right hand Remove bracket. shock absorbers to same position. Take out battery. WARNING Visually check for Riding the motorcycle with the notches adjusted Electrolyte level in different positions can cause loss of control BATTERY MAINTENANCE and may lead to on accident.
  • Page 44 Do it yourself The battery must be periodically checked for Smear the terminals with petroleum jelly. (Do not use grease). Cleanliness and corrosion free terminals. Refit the bracket to hold the battery. Electrolyte level Refit battery carrier cover and lock the same. If electrolyte level is low, top up with distilled water.
  • Page 45 Do it yourself Disconnect the electrical connections. CHANGING ELECTRICAL COMPONENTS Remove the rubber grommet and the sealed Head Lamp bulb beam. Thumb push and remove the bulp holding CAUTION : clamp. Never touch the bulb with your finger. Finger Remove headlight bulb. prints will etch the glass and decrease bulb life.
  • Page 46 Do it yourself Position the head lamp doom assembly in to Remove the old bulb and replace with a new the casing and tighten all the mounting bulb. screws. Refit the bulb holder and turn clockwise to TAIL LAMP BULB lock the bulb holder.
  • Page 47 Do it yourself FUSE FUSE LIST Open the LH tool box Fuse No. Fuse Rating Remarks Replace the required fuse with the spare fuse available in the fuse carrier. For Main Circuit For TCI Unit NOTE : Please ensure to replace a spare fuse in the holder at the earliest oppurtunity.
  • Page 48 Do it yourself REAR SEAT REMOVAL & REFITTING Rear Seat Removal (D) Pull the rear seat with its sub frame (A) Loosen front towards back so that it mounting nut of the rear will become free from seat under the rider seat shockabsorber with 12mm...
  • Page 49 Do it yourself Rear Seat Refitting (D) Tighten the front mounting nut with (A) Place the rear seat 12mm tubular spanner in the position over the holding the bolt with rear mudguard, 13mm double inserting the front end spanner from other of its sub frame goes to side.

  • Page 50: Washing Proceedure

    Washing Proceedure PRECAUTIONS Rinse vehicle thoroughly with plain water to remove the detergent and wipe vehicle dry. Wash vehicle when the engine is cold. If possible, use compressed air and blow off Cover the silencer, tail pipe, carburettor and water particles from the obscure areas of the control switches with suitable plastic bags and vehicle, electrical connections, etc.

  • Page 51: Storage Precautions

    Storage Precautions Maintain electrolyte level between max. or min. Incase your Motorcycle is not going to be used mark, by adding distilled water and wipe the for a month or more, we advice the following battery dry. precautions to the taken. Store the battery in a cool, dry and well Carryout required repair / adjustments on the motorcycle.
  • Page 52 Storage Precautions Preparing the motorcycle for reuse few times to lubricate cylinder walls and piston. Clean spark plug and refit. Remove the anti-rust solution from all plated parts and clean the motorcycle well. Switch on ignition switch. Inflate the tyres to the correct tyre pressure. Start vehicle and warm up engine for a few minutes before riding the vehicle.

  • Page 53: Long Trip Precautions

    Long Trip Precautions Items to be carried Checks prior to the commencement of long journey Tool kit Service the motorcycle thoroughly a Royal First aid kit. Enfield authorised service centre as per Bulbs for headlight, trafficator light, rear periodical maintenance chart. tail lamp and fuse (15Amps &...
  • Page 54 Wiring Diagram Vehicle Starting Procedure Basic Guidelines to be followed “FOR ALL ELECTRIC START VEHICLES” When ignition key is switched “ON”, please wait until the malfunction indicator lamp(MIL) goes off, (EFI models only) before attempting to start. In cold condition of the engine or for initial start, it is advised to use electric start (ES) only.

  • Page 56: Trouble Shooting

    Trouble Shooting CAUSES REMEDIES I. ENGINE FAILS TO START 1) Ignition switch in ‘OFF’ Position ......Switch on ignition. 2) Stop switch in ‘OFF’ Position ........Push stop switch to ‘ON’ position. 3) Clogged fuel line / tap ..........Clean the fuel line / tap. 4) Vent hole clogged in fuel tank cap ......
  • Page 57 Trouble Shooting CAUSES REMEDIES 12) Poor compression : - Auto Decompressor not working ......* Ensure free motion of flyweight in exhaust .................. cam gear assembly - Loose spark plug ..........* Tighten spark plug. 13) Clutch slipping ............* Adjust clutch cable free play II.
  • Page 58 Trouble Shooting CAUSES REMEDIES III. ENGINE STARTS, BUT RUNS IRREGULARLY & STOPS 1) Faulty fuel supply ........... Clean the fuel line / tap / vent hole 2) Very low idling speed ..........Increase idling speed IV. POOR PICKUP 1) Accelerator cable free play excessive ...... Adjust cable free play 2) Faulty fuel supply ............
  • Page 59 Trouble Shooting CAUSES REMEDIES V . WHITE/BLUE SMOKE 1) Oil level in tank above the middle line in the ..* Check and drain excess oil oil level window VI. ENGINE OVERHEATING 1) Cylinder fins not clean ..........Clean the cylinder fins at ..................
  • Page 60 Trouble Shooting CAUSES REMEDIES 3) Incorrect carburetor adjustments ......* Check and adjust correctly 4) Choked air filter ............Clean / Replace 5) Poor compression ........... * Auto decompressor sticky or .................. not working properly 6) Under inflated tyres ..........Inflate to correct pressure 7) TPS setting .............
  • Page 61 Trouble Shooting CAUSES REMEDIES 3) Linings worn / Uneven wear ......... * Replace linings 4) Drum scored / Uneven wear ........* Rectify or Replace drums X. VEHICLE WOBBLES 1) Wheel rim runout ..........* Rectify 2) Loose / Broken spokes ........... * Tighten / Replace spokes 3) Tyres not fitted correctly ........
  • Page 62 Trouble Shooting CAUSES REMEDIES 4) Switch defective ............. * Replace switch Horn not working 1) Loose connections ..........* Check and correct 2) Requires tuning ............. * Tune horn 3) Switch Defective ............. * Replace Trafficators not working 1) Loose / improper connections ........Check and correct 2) Bulb fused ..............
  • Page 63 Trouble Shooting CAUSES REMEDIES XII. ELECTRIC START Vehicle not starting Vehicle not starting Vehicle not starting Vehicle not starting Vehicle not starting (1) Neutral indicator not glowing ........ Bring the vehicle in neutral (2) If vehicle is without neutral indicator ....Press the clutch lever &...

  • Page 64: Warranty Terms And Conditions

    Royal Enfield Motor Cycles are manufactured by following best Quality practices in respect of the material and workmanship. Royal Enfield (RE) warrants Classic 350 motorcycle to be free from manufacturing and material defect under normal use subject to following conditions.
  • Page 65 Warranty Terms & Conditions (b) Components like fuel filter, oil filter element, control cables, brake pads, brake shoes, clutch plates, which are subjected to normal wear and tear. (c) Damages due to use of lubricant / oil / grease etc. other than specified by RE. (d) Damages due to use of non-genuine parts.

  • Page 66: Emission Warranty

    If on examination the warranty conditions of the part/s is/are not established, Royal enfield will have the right to charge all, or part of the cost of such examination to the customer in addition to the cost of the components.
  • Page 67 All parts removed for replacement under warranty will become the property of Royal Enfield. Royal Enfield will not be responsible for the cost of transportation of the motorcycle to the nearest authorised service center OR for any loss due to non availability of the motorcycle during the period of examination and repairs by Royal Enfield and / or their Authorised Service centres.
  • Page 68 Emission Warranty Under all circumstances uses lubricants and fuel as recommended by Royal Enfield. Regularly obtains and carries out maintenance in accordance with Royal Enfield guidelines and enters the details in the Log book. Immediately approaches the nearest authorised service centre upon discovery of failure to comply with the IN-USE emission standard inspite of having maintained and used the vehicle in accordance with the instructions in the owner’s manual and having carried out such repairs and adjustments...
  • Page 69 The motorcycle has been run on adulterated / leaded fuel or lubricant other than those specified by Royal Enfield in the Owner’s manual or any other document given to the customer at the time of sale of the motorcycle.
  • Page 70 Tips to reduce pollution 1. Ensure that the periodical maintenance is carried out as stipulated in the owner’s manual through a Royal Enfield authorised service center. 2. Use only Unleaded petrol (> 87 Octane) from reputed fuel pumps. 3. Ensure the fuel used is not adulterated.

  • Page 71: Regional & Area Offices

    Regional & Area Offices REGION 1 Chitalsar, Manpada, Fax: 40201090 Ph:141-5143434/4034748 Fax: 0141-5125657 THANE (WEST) – 400607 Royal Enfield Royal Enfield Ph: 022 – 32411898/ A Unit of Eicher Motors Ltd. SC0 -269 - Second Floor REGION 3 25894314 / 25894315...

  • Page 72: All India Road Signs

    All India Road Signs...
  • Page 73 Part No. 592025 / A / Qty. 500 / Mar. ‘11...

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