Reverse Idle Gear Assembly Disassembly And Reassembly - Suzuki GRAND VITARA 2005 Service Manual

5B-31 Manual Transmission/Transaxle:
6) Drive in countershaft high speed gear spacer (1) to
countershaft (2) using bearing puller, special tool and
hydraulic press.
Special tool
(A): 09913–85210
(A)
7) Drive in countershaft reduction gear (1) to
countershaft (2) facing its long flange (3) side
downward in figure using bearing puller, special tool
and hydraulic press.
Special tool
(A): 09913–84510
(A)
2
8) Select circlip (1) that will make thrust clearance "a" of
synchronizer hub 0.15 mm (0.006 in) or less and
install it.
Available circlip thickness
1.50 mm (0.059 in.)
1.59 mm (0.063 in.)
1
2
I5JB0B520091-01
1
3
I5JB0B520092-02
1.68 mm (0.066 in.)
I5JB0B520093-01
9) Drive in countershaft front bearing (1) using bearing
puller, special tool and hydraulic press.
Special tool
(A): 09913–76010
(A)
Reverse Idle Gear Assembly Disassembly and
Reassembly
Disassembly
1) Drive out reverse idle gear shaft pin using special
tool.
Special tool
(A): 09922–85811
2) Remove reverse idle gear shaft (1), reverse idle gear
washer (2), reverse idle gear (3) and reverse idle
gear needle bearing (4) from reverse idle gear case
(5).
3
2
1
1
I5JB0B520094-02
S5JB0B5206033
(A)
I5JB0B520095-01
2
4
5
I5JB0B520109-01