Fuel Tank Purging Procedure; Fuel Tank Inlet Valve Removal And Installation - Suzuki GRAND VITARA 2005 Service Manual

1G-25 Fuel System:

Fuel Tank Purging Procedure

WARNING
!
This purging procedure will not remove all
fuel vapor.
Do not attempt any repair on tank using heat
of flame as an explosion resulting in personal
injury could occur.
1) After removing fuel tank, remove all hoses, pipes
and fuel level gauge assembly from fuel tank.
2) Drain all remaining fuel from tank.
3) Move tank to flushing area.
4) Fill tank with warm water or tap water, and agitate
vigorously and drain. Repeat this washing until
inside of tank is clean. Replace tank if its inside is
rusty.
5) Completely flush out remaining water after washing.
CAUTION
!
Never remain water in fuel tank after washing,
or fuel tank inside will get corrosion.

Fuel Tank Inlet Valve Removal and Installation

WARNING
!
Before servicing fuel system, be sure to
observe "Precautions on Fuel System
Service: ".
Removal
1) Remove fuel filler cap.
2) Insert hose of a hand operated pump into fuel filler
hose (1) and drain fuel in space "A" as shown in
figure.
CAUTION
!
Do not force pump hose into fuel tank, or
pump hose may damage to fuel tank inlet
valve (2).
3) Hoist vehicle, and remove clamp (2) and fuel filler
S5JB0B1706014 hose (1) from fuel filler neck.
4) Remove fuel tank inlet valve (1) using flat head rod
(2) or the like.
CAUTION
!
Be careful not to damage fuel tank inlet valve
(1) with flat head rod (2) or the like.
S5JB0B1706015
Installation
1) Install fuel tank inlet valve (1) to fuel tank.
2) Install fuel filler hose (1) to fuel tank and secure it
with clamp (2).
For proper installation, refer to "Fuel Hose
Disconnecting and Reconnecting: ".
IYSQ01170010-01
3) Lower vehicle and install fuel filler cap.
2 1
2 1
I5JB0A171014-01
I2RH0B170017-01
I2RH0B170018-01
I5JB0A171014-01