Valve And Cylinder Head Assembly Removal And Installation - Suzuki GRAND VITARA 2005 Service Manual

3. Valve spring
4. Valve stem seat
5. Valve stem seal
: Do not lubricate valve stem seal before fitting.
Valve and Cylinder Head Assembly Removal
and Installation
Removal
1) Remove engine assembly referring to "Engine
Assembly Removal and Installation: ".
2) Remove timing belt referring to "Timing Belt and Belt
Tensioner Removal and Installation: ".
3) Remove turbocharger referring to "Turbocharger
Assembly Removal and Installation: ".
4) Remove EGR cooler referring to "EGR Pipe and
EGR Cooler Removal and Installation: ".
5) Remove oil separator referring to "Oil Separator
Removal and Installation: ".
6) Remove EGR valve referring to "EGR Valve
Removal and Installation: ".
7) Remove ventilation pipe No.2 referring to "Oil
Separator Components: ".
8) Remove injection pump rear bracket referring to
"Injection Pump Removal and Installation: in Section
1G", if necessary.
9) Loosen cylinder head bolts in numerical order ("1"
through "10") as shown in figure, and remove them.
CAUTION
!
Never reuse cylinder head bolts once
removed it due to plastic deformation
tightening. Be sure to use new cylinder head
bolts when installing.
8. Valve guide
9. Cylinder head bolt
10. Cylinder head
10) Check all around cylinder head for any other parts
required to be removed or disconnected, and
remove or disconnect whatever necessary.
S5JB0B1406062
11) Remove cylinder head and cylinder head gasket
from cylinder block.
12) Remove dowel pins, if necessary.
13) Remove vacuum pump referring to "Vacuum Pump
Removal and Installation: ", if necessary.
14) Remove thermostat assembly referring to
"Thermostat Assembly Removal and Installation: in
Section 1F", if necessary.
15) Remove intake and exhaust manifolds referring to
"Intake Manifold and Exhaust Manifold Removal and
Installation: ", if necessary.
16) Remove camshaft and tappets referring to
"Camshaft and Tappet Removal and Installation: ", if
necessary.
17) Remove fuel injector referring to "Fuel Injector
Removal and Installation: in Section 1G", if
necessary.
18) Remove injection pump referring to "Injection Pump
Removal and Installation: in Section 1G", if
necessary.
19) Remove common rail (high pressure fuel injection
rail) referring to "Common Rail (High Pressure Fuel
Injection Rail) Removal and Installation: in Section
1G", if necessary.
I5JB0B140077-02
Engine Mechanical:
: Tighten 30 N⋅m (3.0 kgf-m, 22.0 lb-ft), 100°, 0 N⋅m
(0.0 kgf-m, 0.0 lb-ft), 25 N⋅m (2.5 kgf-m, 18.0 lb-ft)
and 213° by the specified procedure.
: Do not reuse.
: Apply engine oil to sliding surface of each part.
1D-40