Club Car Precedent Villager 2 2019 Maintenance And Service Manual page 536

Remove Crankshaft Position Sensor
NOTE: Do not remove sensor from bracket unless
sensor is being replaced.
1. Unplug crankshaft position sensor electrical
connector.
2. Remove upper screw securing crankshaft position
sensor bracket to crankcase post.
3. Remove lower screw securing crankshaft position
sensor bracket to crankcase post and also securing
ground wire.
4. Remove crankshaft position sensor assembly.
Remove Flywheel
NOTE: Whenever possible, an impact wrench should be
used to loosen fl ywheel retaining nut. A fl ywheel
strap wrench may be used to hold fl ywheel when
loosening or tightening fl ywheel retaining nut.
NOTE: Always use a puller to remove fl ywheel from
crankshaft. Do not strike fl ywheel or crankshaft
as these parts could become cracked or
damaged.
1. Remove fl ywheel retaining nut.
2. Remove drive cup and fan from fl ywheel.
3. Remove fl ywheel from crankshaft using a suitable
puller.
4. Remove fl ywheel key from crankshaft keyway.
Inspection
Inspect fl ywheel for cracks and fl ywheel keyway for
damage. Replace fl ywheel if it is cracked. Replace
fl ywheel, crankshaft, and key if fl ywheel key is sheared
or keyway is damaged.
Remove Wiring Harness
Disconnect oil level switch green wire from wiring
harness; pull wiring harness through clip secured
to crankcase. Pick up wiring harness from on top of
crankcase, thread through hole and remove.
17 690 15 Rev. --
Disassembly/Inspection and Service
Remove Valve Cover
A Valve Cover Gasket
Valve Cover Seal
C
Screw Assembly
Remove valve cover seal screw assembly and remove
valve cover and gasket from engine. Breather assembly
is inside valve cover.
Breather System
Breather system is designed to control amount of oil
in head area and still maintain necessary vacuum in
crankcase.
When piston moves downward, crankcase gases are
pushed past reed through mesh fi lter into intake system.
Upward travel of piston closes reed and creates a low
vacuum in lower crankcase. Any oil separated out
through fi lter drains back into crankcase.
KohlerEngines.com
A
B
C
B Valve Cover
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