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2010 Precedent
Club Car 2010 Precedent Manuals
Manuals and User Guides for Club Car 2010 Precedent. We have
2
Club Car 2010 Precedent manuals available for free PDF download: Maintenance And Service Manual, Owner's Manual
Club Car 2010 Precedent Maintenance And Service Manual (404 pages)
IQ System and Excel System Vehicles
Brand:
Club Car
| Category:
Offroad Vehicle
| Size: 27.68 MB
Table of Contents
Table of Contents
5
Section 1 - Safety
15
General Warnings
15
Disabling the Vehicle
16
Disconnecting the Batteries - Electric Vehicles
17
Connecting the Batteries - Electric Vehicles
17
Recycling Lead-Acid Batteries
17
International Safety Symbols on Batteries
18
Section 2 - Vehicle Specifications
19
Section 3 - General Information
21
Serial Number Identification
21
Safety Committee
22
Storage
22
Preparing the Electric Vehicle for Extended Off-Season Storage
23
Returning the Stored Electric Vehicle to Service
24
Section 4 - Body and Trim
25
Cleaning the Vehicle
25
Seat
25
Front and Rear Body Repair
26
Stress Lines or Streaks
26
Minor Impact Damage/Deformations
26
Minor Scratches and Surface Blemishes
27
Gouges, Punctures, Tears, Large Scratches, and Abrasions
27
Front Body
27
Front Body Removal
27
Front Body Installation
27
Front Bumper
29
Instrument Panel
30
Instrument Panel Removal
30
Instrument Panel Installation
30
Floor Mat and Retainers
31
Floor Mat Retainer Removal
31
Floor Mat Retainer Installation
31
Kick Plate and Charger Receptacle Bezel
32
Kick Plate and Charger Receptacle Bezel Removal
32
Kick Plate and Charger Receptacle Bezel Installation
32
Rear Body - Two-Passenger Vehicles
33
Universal Accessory Mounting
33
Backrest and Structural Accessory Module (SAM)
33
Rear Body Components (Two-Passenger)
35
Rear Body - Four-Passenger Vehicles
37
Seat Backs
37
Seat Support
37
Foot Deck
38
Rear Body Components (Four-Passenger)
39
Canopy - Two-Passenger
40
Two-Passenger Canopy Removal
40
Two-Passenger Canopy Installation
42
Canopy - Four-Passenger
42
Four-Passenger Canopy Removal
42
Four-Passenger Canopy Installation
43
Canopy (Monsoon Version) - Four-Passenger
45
Monsoon Canopy Removal
45
Monsoon Canopy Installation
45
Section 5 - Accelerator and Brake Pedal Group
49
Pedal Group - Throttle Position Sensor
49
Pedal Group Removal
49
Throttle Position Sensor (TPS)
51
Pedal Group Installation
51
Pedal Group - MCOR
51
Pedal Group Removal
51
Pedal Group Installation
52
Mcor
52
Debris Shields
53
Accelerator Pedal Removal
54
Accelerator Pedal Installation
54
Brake Pedal Removal
54
Brake Pedal Installation
54
Section 6 - Wheel Brake Assemblies
57
General Information
57
Brake Shoe Removal
57
Brake Assembly Cleaning
61
Brake Shoe Installation
63
Brake Cable Equalizer Adjustment
66
Brake Cluster Removal and Installation
67
Brake Cluster Removal
67
Brake Cluster Installation
67
Brake Cable Removal and Installation
69
Brake Cable Removal
69
Brake Cable Installation
70
Section 7 - Steering and Front Suspension
73
General Information
73
Steering Wheel
73
Steering Wheel Removal
73
Steering Wheel Installation
74
Steering Column
74
Steering Column Removal
74
Steering Column Installation
75
Rack and Pinion
76
Rack and Pinion Inspection
76
Rack and Pinion Removal
77
Rack and Pinion Disassembly
77
Rack and Pinion Assembly
80
Rack and Pinion Installation
81
Front Suspension
83
Lubrication
83
Wheel Alignment
83
Front Suspension Components
85
Tie Rod End Removal
85
Tie Rod Installation
85
Leaf Spring Removal
86
Leaf Spring Installation
86
Kingpin and Steering Spindle Removal
86
Kingpin and Steering Spindle Installation
86
Control Arm Removal
87
Control Arm Installation
87
Shock Absorber Removal
87
Shock Absorber Installation
87
Front Wheel Bearings and Hubs
90
Front Wheel Free Play Inspection
90
Front Hub Removal
90
Hub Installation
90
Section 8 - Wheels and Tires
93
General Information
93
Wheels
93
Wheel Removal
93
Wheel Installation
93
Tires
94
Tire Removal
94
Tire Repair
94
Tire Installation
95
Section 9 - Rear Suspension
97
General Information
97
Shock Absorbers
97
Shock Absorber Removal and Inspection
97
Shock Absorber Installation
97
Leaf Springs (Two-Passenger Vehicles)
98
Leaf Spring Removal (Two-Passenger Vehicles)
98
Leaf Spring Installation (Two-Passenger Vehicles)
99
Leaf Springs (Four-Passenger Vehicles)
100
Leaf Spring Removal (Four-Passenger Vehicles)
100
Leaf Spring Installation (Four-Passenger Vehicles)
101
Section 10 - Periodic Maintenance
103
General Warning
103
General Information
105
Periodic Service Schedule
105
Periodic Lubrication Schedule
108
Section 11 - Iq System Troubleshooting - Tps
109
General Information
109
Wiring Diagrams
110
Troubleshooting
115
Troubleshooting the Vehicle with the IQDM
115
Troubleshooting Guide 1
116
Troubleshooting Guide 2
119
Test Procedures
121
Battery Warning Light
143
Communication Display Module (CDM)
143
Using the CDM to Retrieve Data from the Onboard Computer
144
CDM Troubleshooting Guide
146
Section 12 - Iq System Troubleshooting - Mcor
147
General Information
147
Wiring Diagrams
148
Troubleshooting
153
Troubleshooting the Vehicle with the IQDM
153
Troubleshooting Guide 1
154
Troubleshooting Guide 2
157
Test Procedures
159
Battery Warning Light
184
Communication Display Module (CDM)
185
Using the CDM to Retrieve Data from the Onboard Computer
186
CDM Troubleshooting Guide
186
Section 13 - Excel System Troubleshooting - Tps
189
General Information
189
Differences between the Excel and IQ Systems
189
Features
190
Wiring Diagrams
191
Troubleshooting
196
Troubleshooting the Vehicle with the IQDM
196
Troubleshooting Guide 1
196
Troubleshooting Guide 2
199
Test Procedures
201
Battery Warning Light
223
Communication Display Module (CDM)
223
Using the CDM to Retrieve Data from the Onboard Computer
224
CDM Troubleshooting Guide
226
Section 14 - Excel System Troubleshooting - Mcor
227
General Information
227
Differences between the Excel and IQ Systems
227
Features
228
Wiring Diagrams
229
Troubleshooting
234
Troubleshooting the Vehicle with the IQDM
234
Troubleshooting Guide 1
234
Troubleshooting Guide 2
237
Test Procedures
239
Battery Warning Light
264
Communication Display Module (CDM)
264
Using the CDM to Retrieve Data from the Onboard Computer
265
CDM Troubleshooting Guide
266
Section 15 - Iq Display Module (Iqdm) and Iqdm-Pdiagnostics: Iq System
267
Plugging the Handset into the Vehicle
267
Introductory Display
267
Menu Navigation
268
Program (IQDM-P Only)
269
Monitor
269
Faults
270
Functions
270
Information
270
Programmer Setup
270
Monitor Menu
270
Throttle
270
Batt Voltage
271
Heatsink
271
Arm Current
271
Field Current
271
Arm PWM
271
Field PWM
271
Speed Pulses
271
Foot Input
271
Forward Input
272
Reverse Input
272
Main Cont
272
Key Input
272
Password Tries (IQDM-P Only)
272
10.3 Transaxle
272
20+ Speed
272
Faults Menu
273
System Faults
273
HW Failsafe
274
KEY SWITCH SRO (Static Return to Off)
275
Throttle Fault 1
276
Speed Sensor
276
Main Welded
276
Main Driver on
276
Main Driver off
276
High Speed Walkaway
276
Main Coil FAULT
276
Field Missing
277
Hpd
277
Proc/Wiring
277
Overvoltage
277
Low Battery Voltage
277
Thermal Cutback
277
Motor Stall
277
Main Dropout
277
Open Armature
278
Incorrect Password (IQDM-P Only)
278
Max Password Tries (IQDM-P Only)
278
Fault History
278
Clearing Fault History
278
Functions Menu
279
Get Settings from Controller
279
Write Settings to Controller
280
Reset All Settings
281
Information
282
Model Number
282
Serial Number
282
MFG Date
282
Software Version
282
Programmer Setup
283
Program
283
Faults
283
Information
283
IQDM and IQDM-P Handset Troubleshooting
284
Test Procedures
285
Section 16 - Iq Display Module (Iqdm) and Iqdm-Pdiagnostics: Excel System
289
Plugging the Handset into the Vehicle
289
Introductory Display
290
Menu Navigation
291
Program (IQDM-P Only)
291
Monitor
291
Faults
291
Functions
291
Information
292
Programmer Setup
292
Monitor Menu
292
Speed
292
Throttle
292
Batt Aux Voltage
293
Temperature (same as Heatsink in IQ System)
293
Arm Current
293
Field Current
293
Armature PWM
293
Field PWM
293
Brake Volts in
293
Speed Pulses
293
Foot Input
294
Key Input
294
Forward Input
294
Reverse Input
294
Charger Inhibit
294
Main Cont Driver
294
Password Tries (IQDM-P Only)
294
Odometer
295
Vehicle Speeds (IQDM-P Only)
295
Pedal Counters
295
Fault Counters
295
Fault Count Odometers
295
Neg IA 250
295
Neg IA 300
295
Faults Menu
296
System Faults
296
Controller Fault
297
HW Failsafe
298
Throttle Fault
298
Speed Sensor
299
Main Welded
299
Main Driver on
299
Main Driver off
299
Main Coil Open
299
FLD (Field) Missing
300
Hpd
300
Overvoltage
300
Low Battery Voltage (Undervoltage)
300
Thermal Cutback
300
Motor Stall
301
Main Dropout (1 or 2)
301
Current Sense Fault
301
Incorrect Password (IQDM-P Only)
301
Max Password Tries (IQDM-P Only)
301
Fault History
301
Clearing Fault History
302
Functions Menu
302
Get Settings from Controller
302
Write Settings to Controller
303
Reset All Settings
304
Information
305
Model Number
305
Serial Number
305
MFG Date
305
Software Version
305
Programmer Setup
306
Program
306
Faults
306
Information
306
IQDM and IQDM-P Handset Troubleshooting
307
Test Procedures
308
Section 17 - Electrical Components
311
Key Switch
311
Testing the Key Switch
311
Key Switch Removal
311
Key Switch Installation
311
Battery Warning Light
312
Testing the Battery Warning Light
312
Battery Warning Light Removal
312
Battery Warning Light Installation
313
Forward/Reverse Rocker Switch
313
Testing the Forward/Reverse Rocker Switch
313
Forward/Reverse Rocker Switch Removal
313
Forward/Reverse Rocker Switch Installation
314
Electronics Module Cover
315
Electronics Module Cover Removal
315
Electronics Module Cover Installation
315
Tow/Run Switch
316
Testing the Tow/Run Switch
316
Tow/Run Switch Removal
316
Tow/Run Switch Installation
316
Throttle Position Sensor (TPS)
317
Testing the Throttle Position Sensor
317
Throttle Position Sensor Replacement
317
Motor Controller Output Regulator (MCOR)
318
Testing the MCOR
318
MCOR Removal
318
MCOR Installation
318
Reverse Buzzer
318
Testing the Reverse Buzzer
318
Reverse Buzzer Removal
318
Reverse Buzzer Installation
319
Electronics Module
319
Electronics Module Removal
319
Electronics Module Installation
320
Speed Controller
322
Testing the Solid State Speed Controller
322
Speed Controller Removal
322
Speed Controller Installation
322
Solenoid
323
Testing the Solenoid
323
Solenoid Removal
323
Solenoid Installation
323
Onboard Computer (OBC)
324
Testing the Onboard Computer
324
Onboard Computer Removal
324
Onboard Computer Installation
324
Charger Receptacle
325
Testing the Charger Receptacle
325
Charger Receptacle Inspection
325
Charger Receptacle Removal
325
Charger Receptacle Installation
326
Headlight Adjustment
326
Aiming the Headlight Beam
326
Ferrite Beads - CE Mark Vehicles
328
Section 18 - Batteries
329
General Information
329
Battery Troubleshooting Chart
330
Battery Testing - 12 Volt
331
Battery Charger Test
331
On-Charge Voltage Test
331
Hydrometer Test
331
Discharge Test
334
Battery Troubleshooting Examples
336
Battery Testing - 8 Volt
337
Battery Charger Test
337
On-Charge Voltage Test
337
Hydrometer Test
337
Discharge Test
340
Battery Troubleshooting Examples
342
Battery Replacement
343
Battery Care
344
Water Quality
344
Battery Care - Vehicles Equipped with the Single-Point Watering System
345
Battery Care - Vehicles Without the Single-Point Watering System
346
Self-Discharge
347
Electrolyte Level
347
Vibration Damage
348
Battery Charger - High Frequency
348
Battery Charger - Ferroresonant
349
Charging Batteries
350
Plug and Receptacle
352
Charger Shuts off after 16 Hours
352
Deep-Discharge
352
Early Excessive Discharging
352
Incoming AC Service
352
Fleet Rotation
353
Numbering Vehicles and Chargers
353
Single Point Watering System (SPWS)
353
Initial Maintenance of the SPWS
353
Watering Batteries with the SPWS
354
Battery Storage
356
Charging a Battery Pack that Has Low Voltage
356
Section 19 - Battery Charger
357
Section 20 - Motor (Model Ej4-4001 and Ej8-4001A)
359
General Information
359
Motor Identification
359
External Motor Testing
360
Motor
361
Motor Removal
361
Motor Disassembly
363
Motor Component Testing and Inspection
365
Armature Inspection and Testing
365
Motor Frame and Field Windings Inspection
367
Motor Brush, Spring, and Terminal Insulator Inspection
367
Reconditioning the Motor
370
Motor Specifications
370
Motor Assembly
370
Motor Installation
372
Section 21 - Transaxle (Type G)
375
Lubrication
375
Axle Bearing and Shaft
375
Axle Shaft
375
Axle Bearing
378
Transaxle
379
Transaxle Removal
379
Transaxle Disassembly, Inspection, and Assembly
382
Transaxle Disassembly and Inspection
382
Transaxle Assembly
384
Transaxle Installation
385
Section 22 - Iq Display Module Programmer (Iqdm-P): Iq System
387
Plugging the Handset into the Vehicle
387
Program Menu
388
Speed Setting
389
Fast Accel
389
Pedal up Mode
389
Speed Cal
389
Code A, Code B, and Code C
389
Slow Pedal up
390
KSI SRO Enable
390
M2 Max Speed
390
Section 23 - Iq Display Module Programmer (Iqdm-P): Excel System
391
Plugging the Handset into the Vehicle
391
Program Menu
392
Speed Setting
393
Fast Accel
393
Pedal up Mode
393
Speed Cal
393
S3 FWD Speed
394
Code A, Code B, and Code C
394
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Club Car 2010 Precedent Owner's Manual (72 pages)
Club Car 2009-2011 Precedent Golf Car Electric and Gasoline
Brand:
Club Car
| Category:
Golf Cars
| Size: 5.76 MB
Table of Contents
Table of Contents
5
Safety Decal and Feature Identification
6
Practice Safety
12
Proposition 65 - State of California
12
Safety Details
13
General Warnings
13
General Information
18
Model Identification
18
Safety Committee
18
Controls and Indicators - Electric Vehicles
19
Controls and Indicators - Gasoline Vehicles
24
Pre-Operation and Daily Safety Checklist
28
Driving Instructions
30
Towing
32
Transporting on a Trailer
33
Storage - Electric Vehicle
33
Storage - Gasoline Vehicle
35
Maintenance
36
Periodic Service Schedules
37
Periodic Lubrication Schedules
42
Batteries - Electric Vehicles
44
Battery Charger - Electric Vehicles
48
Single Point Watering System (SPWS)
51
Battery - Gasoline Vehicles
53
Engine Oil - Gasoline Vehicles
54
Fueling Instructions - Gasoline Vehicles
57
Cleaning the Vehicle
58
Accessories
58
Subsequent Owner Registration
59
Precedent Four-Passenger Vehicle
59
Vehicle Specifications
61
Warranties
63
EC Declaration of Conformity
67
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