Brake Cluster; Brake Cluster Removal - Club Car Precedent Villager 2 2019 Maintenance And Service Manual

WHEEL BRAKE ASSEMBLIES

BRAKE CLUSTER

BRAKE CLUSTER REMOVAL

1. Disable the vehicle.
2. Electric Vehicle: Disconnect the batteries and discharge the controller.
Gasoline Vehicle: Disconnect the battery and spark plug wire.
3. Loosen the lug nuts on the rear wheels.
4. Lift the rear of the vehicle.
WARNING
• Lift only one end of the vehicle at a time. Use a suitable lifting device (chain hoist or hydraulic floor
jack) with 1000 lb. (454 kg) minimum lifting capacity. Do not use lifting device to hold vehicle in raised
position. Use approved jack stands of proper weight capacity to support the vehicle and chock
the wheels that remain on the floor. When not performing a test or service procedure that requires
movement of the wheels, lock the brakes.
5. Remove the floor mat.
6. Remove the pedal access panel.
7. Loosen the left-hand thread jam nut (1) and right-hand thread jam nut (3) 1/2 inch (12.7 mm) away from
the turnbuckle (2) (Figure 6-20).
1
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Figure 6-20 Loosen Turnbuckle
8. Loosen the turnbuckle to release tension on the equalizer bracket (4) that pulls on the heads of the brake
cables (5).
9. Remove the lug nuts from rear wheels.
10. Remove the rear wheels.
11. Remove the brake drum.
NOTE: When servicing vehicles with severely worn brake shoes and when the drums cannot be removed by normal
methods, use the following steps to minimize damage to the brake cluster and brake components.
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2019 Precedent,Villager 2 and 4 Maintenance and Service Manual
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Brake Cluster
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