Manual Transmission Oil Change - Suzuki Grand Vitara Manual

5B-9 Manual Transmission/Transaxle:
[A]: Input shaft assembly
[B]: Output shaft assembly
[C]: Countershaft assembly
1. Snap ring
2. Input shaft front bearing
3. Input shaft front bearing circlip
4. Input shaft
5. Input shaft union
6. High speed gear needle bearing
7. 4th gear
8. High speed synchronizer ring
9. High speed synchronizer spring
10. High speed synchronizer sleeve
11. High speed synchronizer key
12. High speed synchronizer hub
13. 3rd gear

Manual Transmission Oil Change

1) Before changing or inspecting oil, be sure to stop
engine and lift vehicle horizontally.
2) With vehicle lifted up, check oil level and leakage. If
leakage exists, correct or repair it.
NOTE
Whenever vehicle is hoisted for any other
service work than oil change, also be sure to
check for oil leakage.
3) Remove oil filler plug (2).
4) Remove drain plug (1), and drain old oil.
5) Apply sealant to thread of drain plug (1), and tighten
it to specified torque.
"A": Sealant 99000–31260 (SUZUKI Bond
No.1217G)
Tightening torque
Transmission oil drain plug (a): 23 N·m (2.3 kgf-
m, 17.0 lb-ft)
NOTE
If water or rust is mixed in drained oil, be
sure to check breather hose and boot of
transmission.
6) Pour new specified oil until oil level reaches bottom
of oil filler plug hole (3) as shown in figure.
NOTE
It is highly recommended to use API 75 W-90
gear oil.
Gear oil specifications
: API GL-4 (For SAE classification, refer to
viscosity chart [A] in figure.)
Transmission gear oil capacity (Reference)
1.9 liters (4.0 / 3.3 US / Imp. pt)
www.CarGarage.ir
14. 5th speed synchronizer hub
15. High speed gear needle bearing
16. Input shaft 3rd gear bush
17. Input shaft 5th hub nut
18. Output shaft
19. Output shaft front bearing
20. Output shaft gear
21. Output shaft rear bearing
22. Output shaft rear snap ring
23. Countershaft front bearing nut
24. Countershaft front bearing
25. Countershaft reverse gear
26. Countershaft low needle bush
27. Countershaft gear needle bearing
28. 1st gear
29. Low speed synchronizer ring
7) Apply sealant to thread of filler plug, and then tighten
S5JB0A5206004
www.CarGarage.ir
30. Low speed synchronizer spring
31. Low speed synchronizer key
32. Low speed synchronizer hub
33. Low speed synchronizer sleeve
34. Countershaft gear needle bearing
35. 2nd gear
36. Countershaft
37. Countershaft rear bearing
38. 5th speed synchronizer sleeve
39. 5th speed synchronizer lever
40. 5th speed synchronizer ring
: 210 N⋅m (21.0 kgf-m, 152.0 lb-ft)
: Do not reuse.
: Apply transmission oil.
it to specified torque.
"A": Sealant 99000–31260 (SUZUKI Bond
No.1217G)
Tightening torque
Oil filler plug (b): 23 N·m (2.3 kgf-m, 17.0 lb-ft)
2, (b), "A"
1, (a), "A"
[A]
75W-85, 75W-90
o
C -30 -20 -10 0
o
-22 -4 14 32
F
Temperature
I5JB0A520020-01
I5JB0A520022-02
80W-90
10 20 30 40
50 68 86 104
I5JB0A520021-02