Hyundai r35z-7 Workshop Manual page 270

2) NECESSARY TOOLS AND JIGS
The following tools and jigs are necessary to disassemble and reassemble the pump.
(1) Tools
Name
Hexagon socket screw key
Spanner
Plastic hammer
Pliers for retaining ring
Pliers for retaining ring
Torque wrench
Grease
Adhesives
(2) Jigs
Disassemble table
This is a plate to stand the pump facing
downward.
A square block may be used instead of
the shaft and does not contact.
Jigs for disassemble the port plate
Jigs are necessary to protect the shaft,
when disassembly and assembly the port
plate.
Disassembly
When hexagon socket head cap screws
(4 pieces of size M12) are removed, the
jig is necessary to prevent the port plate
from lifting up diagonally due to the
control spring.
Assembly
The jig is necessary to install the port
plate parallel to the housing mounting
surface.
The structure of the jig is shown as right.
It can hold the port plate by means of
applying the machined edge* of the
hexagon socket set screw (M16
the adjusting screw.
When the hex socket set screw is used,
apply the machining work on the edge to
shape it in size the dia of 8mm from the
top edge to 15mm position.
Quantity
One each
One each
1
1
1
-
Small amount
Small amount
103 ~ 105
150) to
7-10
Size (nominal)
4, 6, 8, 10
14, 24
Medium size
For hole (retaining ring for 22)
For shaft (retaining ring for 20)
Wrench which can tighten at the
specified torque
-
Loctite (high tack sealant #98)
110 or more
35 ~ 55
55 or more
Hexagon socket
set screw
17
20
135
15
8
320
66
130
R35Z77MP98
55 or more
R35Z77MP99