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GIRBAU PB32 Series Installation, Operation And Maintenance Instructions Manual

Flatwork ironer
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Maintenance
GIRBAU, SA
Crta de Manlleu, km. 1
08500 VIC (Barcelona)  SPAIN
National sales:
Tel. (+ 34) 902 300 359
comercial@girbau.es
International sales:
Tel. (+ 34) 938 862 219
sales@girbau.es
Service:
Tel. (+ 34) 902 300 357
sat@girbau.es
www.girbau.es
For USA & CANADA:
CONTINENTAL GIRBAU Inc.
2500 State Road 44
WI 54904 Oshkosh  USA
Tel. 1(920) 231-8222
info@continentalgirbau.com
www.continentalgirbau.com
Installation, Operation
Flatwork Ironer
Model
PB32
PB/PBP51
X13
X20
Instruction manual for
EN
PB32
PB/PBP51
X13***W
X20***W/F
From Machine No.
2,175,001
2,190,001
2,205,001
2,210,001
and
Code no. 550038
Rev. no. 16/1018

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Summary of Contents for GIRBAU PB32 Series

  • Page 1 Tel. (+ 34) 938 862 219 sales@girbau.es Service: Tel. (+ 34) 902 300 357 sat@girbau.es www.girbau.es For USA & CANADA: PB32 CONTINENTAL GIRBAU Inc. 2500 State Road 44 WI 54904 Oshkosh  USA PB/PBP51 Tel. 1(920) 231-8222 info@continentalgirbau.com X13***W www.continentalgirbau.com X20***W/F Code no.

  • Page 2: Table Of Contents

    Contents INDEX SAFETY INSTRUCTIONS ..........................4 1. GENERAL DESCRIPTION OF THE MACHINE ..................12 1.1. Ironer description ..........................12 1.2. Machines with gas heating. Diagram and description of the burner ..........14 1.2.1. Atmospheric burner ........................ 14 1.2.2. Radiant burner........................15 1.3.
  • Page 3 Contents 4.7.1. CE certified models ........................ 49 4.7.2. ETL certified models ......................49 4.8. Exhaust ducting. Technical and connection details ................. 50 4.9. Wiring diagram ..........................51 4.9.1. PB32, X13 models ......................... 51 4.9.2. PB/PBP51, X20 models ......................52 4.9.3. Symbols and measurements for the installation, positioning and connection ....... 53 4.9.4.
  • Page 4 Contents 7.7.3. Text messages ........................106 8. OPERATING AND USE. LOGI CONTROL. PB32, X13 ................107 8.1. Control panel ..........................108 8.2. Modes of use ..........................109 8.3. Stop modes ............................ 110 8.3.1. Normal machine stopping ....................110 8.3.2. General Stop ........................110 8.3.3.
  • Page 5 Safety Instructions DANGER! IMPORTANT SAFETY INSTRUCTIONS CAUTION: To reduce the risk of fire, electric shock or injury to persons when using the machine, follow basic precautions, including the following: READ all instructions before using the washer and KEEP them in a prominent location for customer use. For your safety, do not use the machine without having read the Instruction Manual.
  • Page 6 Safety Instructions 16. Delimitate danger areas and PREVENT public access to them with machine in operation. Do not expose yourself to drainage areas or to vapour, condensation, fume or ventilation outlets. 17. All machines working with temperature present a fire risk. Take EXTREME care: Periodically the machine of inflammable materials: lint, fluff, soot...

  • Page 7: Safety Instructions

    Safety Instructions 29. THE MANUFACTURER ACCEPTS NO RESPONSIBILITY IF THESE SAFETY INSTRUCTIONS AND ALL THE INFORMATION IN THE CORRESPONDING MANUALS ARE NOT FOLLOWED. KEEP THIS MANUAL IN A SAFE PLACE FOR FUTURE REFERENCE. Special note for gas-heated machines (as stipulated in EN 1020:2009). These instructions are only valid if the symbol for the country is displayed on the apparatus.
  • Page 8 Safety Instructions SYMBOLS USED IN MACHINE LABELLING Electrical risk High Temperature risk Safety warning indicating element with Handle with caution. electricity. Use adequate protection. Risk of inhaling harmful or irritant Mechanical risk vapours Protection guard for moving parts. Keep the doors/covers closed. Use adequate protection.
  • Page 9 Safety Instructions IMPORTANT INSTRUCTIONS FOR USE AND PRESERVATION INTENDED USE OF THE MACHINE AND INAPPROPRIATE USE. This machine is conceived and designed only for processing fabrics in a water bath or those that have previously been treated under these conditions. Any use other than this is contraindicated without written authorisation from the manufacturer. Maximum output, performance, reliability and durability are achieved when the machine is installed, used and maintained correctly, and if a comprehensive and detailed service is carried out annually by the Authorised Technical Service.
  • Page 10 1. The actions described in these instructions are strictly reserved for contractually AUTHORISED TECHNICAL SERVICES (ATS) and personnel who have successfully completed training by Girbau 2. The company responsible for the Authorised Technical Service accepts full liability for the work done and any possible consequences that may derive from it.
  • Page 11 Safety Instructions 14. BEFORE CARRYING OUT ANY inspection routine, adjustment, maintenance, repairs, cleaning or any work on the machine, DISCONNECT IT FROM ALL THE ENERGY SOURCES. COMPLETELY disconnect the machine from the power supply and prevent the possibility of accidental reconnection by mechanically locking the automatic external switch and/or the switch breaker.

  • Page 12: General Description Of The Machine

    General description 1. GENERAL DESCRIPTION OF THE MACHINE This INSTALLATION, OPERATION AND MAINTENANCE manual applies to flatwork ironers models/ PB32, X13, PB51, PBP51, W *** X20, X20 *** F, in the different models in terms of different size, heating and control systems.
  • Page 13 General description Fume and vapour extraction Centrifugal extraction of the vapours from the linen ironing, and of the fumes from the combustion (gas version). Exhaust circuit lint filter. Extractor operation safety control. In models with gas heating, the fume extraction system has a flow rate control system that allows the combustion to be adjusted.

  • Page 14: Machines With Gas Heating. Diagram And Description Of The Burner

    General description 1.2. Machines with gas heating. Diagram and description of the burner 1.2.1. Atmospheric burner Diagram of the burner (Fig. 1.1) A ..Filter B ..Solenoid valve C ..Flexible section D ..Injector E ..Venturi pipe F ..

  • Page 15: Radiant Burner

    General description 1.2.2. Radiant burner Diagram of the burner (Fig. 1.3) A ..Filter B ..Solenoid valve C ..Flexible section D ..Injector E ..Venturi F ..Air filter G ..Burner H ..Control system I ... Ignition/Ionisation electrode J ..

  • Page 16: Machines With Steam Heating. Diagram And Description Of The Steam Circuit

    General description 1.3. Machines with steam heating. Diagram and description of the steam circuit Only available on models PB/PBP51**, X20 Diagram of the steam circuit (Fig. 1.3) A ..Input filter B ..Solenoid valve C ..Safety valve D ..Flexible input pipe E ..

  • Page 17: Expected Machine Use And Don'ts

    General description 1.5. Expected machine use and don'ts CAUTION! APPROPRIATE USE: THIS MACHINE HAS BEEN CONCEIVED AND DESIGNED FOR THE INDUSTRIAL IRONING AND DRYING OF FLAT LAUNDRY ITEMS WASHED IN WATER FREE FROM INFLAMMABLE OR VOLATILE PRODUCTS. OTHER DIFFERENT THAT DESCRIBED, WITHOUT WRITTEN...

  • Page 18: Protection, Safety And Control Elements

    General description 1.6. Protection, safety and control elements DANGER! NEVER OVERRIDE A PROTECTION, SAFETY OR CONTROL DEVICES. NEVER OPERATE THE MACHINE WITHOUT ALL THE SAFETY GUARDS CORRECTLY IN PLACE AND FIXED. Safety guards To safeguard the operator, a set of guards screen the machine from its surroundings. Switch breaker To connect or disconnect the machine from the external power supply.
  • Page 19 General description ADDITIONAL SAFETY MEASURES FOR STEAM MACHINES: Viewing and controlling the pressure in the steam circuit. Pressure gauge for viewing steam circuit This displays the steam pressure as it enters the machine. Safety valve This prevents the steam pressure inside the roll from exceeding the authorised operating limit. ADDITIONAL SAFETY FEATURES FOR GAS-HEATED MACHINES: Flame control Burner flame safety detection.

  • Page 20: Eu Declaration Of Conformity

    General description 1.7. EU declaration of conformity MODEL PB32 EU DECLARATION OF CONFORMITY Manufacturer: GIRBAU S.A. Address: Ctra. de Manlleu, km 1, 08500 Vic, Barcelona, SPAIN Identification of the machine Generic denomination: Function: Type: Flatwork ironer Ironing and drying flat clothes washed in water Cylinder Planchadora –...
  • Page 21 General description MODEL PB51 EU DECLARATION OF CONFORMITY Manufacturer: GIRBAU S.A. Address: Ctra. de Manlleu, km 1, 08500 Vic, Barcelona, SPAIN Identification of the machine Generic denomination: Function: Type: Flatwork ironer Ironing and drying flat clothes washed in water Cylinder Planchadora –...

  • Page 22: Reception Storage And Transport

    Reception, storage and transport 2. RECEPTION STORAGE AND TRANSPORT 2.1. Receipt The nameplate is located on the rear of the machine. (Fig. 2.1). Upon delivery inspect the ironer:  Check that the product has not suffered any damage in transit. (Any damage caused in this way will not be attributable to the manufacturer, and the appropriate claim should be made against the party responsible for transporting the product.).

  • Page 23: Transport

    Reception, storage and transport 2.3. Transport CAUTION! IT IS BOUND THAT ALL MANOEUVRES ARE CARRIED OUT BY STAFF SPECIALISED IN TRANSPORT. ALL HOISTING OR TRANSPORT TOOLS AND DEVICES MENTIONED IN THIS SECTION MUST BE AUTHORISED FOR LOADS HIGHER THAN THE MACHINE GROSS WEIGHTS, AND SUITABLE FOR THE MACHINE SIZES (Refer to section 2.4).

  • Page 24: Transport Of Machines Without Packaging

    Reception, storage and transport 2.3.2. Transport of machines without packaging Before moving the machine, make sure the items to be used are suitable and capable of bearing its weight. The weight of the machine and the position of centre of gravity indicated by the distance d in Figure 2.3 (see Section 2.4) should be taken into account at all times.
  • Page 25 Reception, storage and transport Hoist and slings (Figure 2.6) Important warnings if the machine suspended using slings: Pass the slings (A) exactly between (B) the base-frame and the stops welded to the crossbars (model PB/PBP51, X20). The machine’s control panel needs to be dismantled.

  • Page 26: Table Of Weight And Dimensions

    Reception, storage and transport 2.4. Table of weight and dimensions 2.4.1. Model PB32, X13. Table of weight and dimensions PB3215 PB3221 units X13061 X13084 mm (in) 2448 (96.4) 3036 (119.5) mm (in) 905 (35.6) 905 (35.6) Dimensions WITH crating mm (in) 1600 (63.0) 1600 (63.0) mm (in)

  • Page 27: Positioning

    Location 3. POSITIONING CAUTION! THE MANUFACTURER IS OBLIGED TO ADVISE YOU THAT FAILURE TO INSTALL THIS MACHINE PROPERLY MAY PRODUCE A FAULT OR CAUSE POOR MACHINE OPERATION RESULTING IN SERIOUS BODILY INJURY. THE MANUFACTURER DECLINES ALL RESPONSIBILITY IN THESE CASES. THE SPECIFICATIONS NAMEPLATE IS LOCATED ON THE LEFT-HAND SIDE OF THE REAR AREA (FRONT VIEW OF THE MACHINE).

  • Page 28: General Information And Location

    Location General information and location 3.1. To ensure that the ironer functions properly and safely, the location and installation instructions set out in the corresponding sections must be complied with, in particular: Hazard warnings. Installing the different protection elements indicated. Indications relating to the location of the machine.

  • Page 29: Area Of Usage

    Location 3.2. Area of usage On positioning the machine, pay careful attention to: - The minimum distances between the machine and walls or combustible materials. - The minimum amount of space set aside for its use. - The minimum amount of space set aside for maintenance. Fig.

  • Page 30: Room Ventilation Conditions

    Location 3.4. Room ventilation conditions CAUTION! THE VENTILATION ON THE PREMISES MUST COMPLY WITH THE REGULATIONS CURRENTLY IN FORCE IN THE COUNTRY IN WHICH THE MACHINE IS TO BE INSTALLED AND MUST BE APPROVED BY A COMPETENT TECHNICIAN. IN COUNTRIES WHERE THERE ARE NO REGULATIONS GOVERNING THE VENTILATION OF PREMISES WITH GAS HEATING, THE VENTILATION CONDITIONS SET FORTH IN SECTIONS 3.4.1 and 3.4.2 ARE RECOMMENDED.

  • Page 31: Ventilation Openings. Models With Gas Heating

    Location 3.4.2. Ventilation openings. Models with gas heating The air must be supplied through openings in the walls of the premises in direct contact with the outside air. These openings must be protected to prevent entry of water or foreign bodies. Refer to extraction flow in Chapter 4: Technical and connection data for the machine (EV value).

  • Page 32: Positioning And Levelling The Ironer

    Location 3.5. Positioning and levelling the ironer Remove the bolts securing the ironer to the base of the crate. Spread the machine from the crate and in its place insert the adjustment bolts as in the figure. Level the machine properly as prescribed in Figure 3.4.
  • Page 33 Location Removing the shipping brace from the burner (Models with gas heating, atmospheric burner): - PB32, X13 models. Remove the right-hand side cover. - PB/PBP51, X2 models. Remove the left-hand side cover. - Remove the securing bolt (A, Fig. 3.6). - Reposition and fasten the side cover.

  • Page 34: Technical And Connection Data For The Machine

    Technical data 4. TECHNICAL AND CONNECTION DATA FOR THE MACHINE 4.1. General technical details CONCEPT UNIT MODELS PB3215 PB3221 PB/PBP5119 PB/PBP5125 PB/PBP5132 X13061 X13084 X200075 X20100 X20125 Roll diameter (in) (12.8) (12.8) (20.1) (20.1) (20.1) 1540 2120 1900 2530 3165 Usable length of roll (in) (60.6)

  • Page 35: Electrical Connection Data. Electrical Protection Devices

    Technical data 4.2. Electrical connection data. Electrical protection devices CAUTION!  Always use copper wiring.  Neutral wire. On some models the neutral wire inside the ironer is black and marked with the number 0. For further information, see the machine’s wiring diagram. ...

  • Page 36: Models With Gas Or Steam Heating

    Technical data 4.2.1. Models with gas or steam heating Nameplate: CONNECTION DIAGRAM Heating ......G/V Voltage ......200…240 Phases ......1Ph + N Mains supply available (P): Voltage ......200…240 Phases ......1Ph + N 2 + PE/GND Number of wires Wire section PB32 Automatic External Switch...
  • Page 37 Technical data Nameplate: CONNECTION DIAGRAM Heating ......G/V Voltage ......200…240 Phases ......1Ph + N Mains supply available (P): Voltage ......380…415 Phases ......3 Ph + N Connection (number of wires): 2 + PE/GND Wire section PB32 Automatic External Switch Wire section PB/PBP51 Automatic External Switch...

  • Page 38: Machines With Electric Heating

    Technical data 4.2.2. Machines with electric heating Nameplate: CONNECTION DIAGRAM Heating ......E Voltage ......200…240 Phases ......3Ph Mains supply available (P): Voltage ......200…240 Phases ......3Ph Connection (number of wires): 3 + PE/GND Wire section PB3215 X13061 Automatic External Switch Wire section PB3221...
  • Page 39 Technical data Nameplate: CONNECTION DIAGRAM Heating ......E Voltage ......380…415 Phases ......3Ph + N Mains supply available (P): Voltage ......380…415 Phases ......3Ph + N Connection (number of wires): 4 + PE/GND Wire section PB3215 Automatic External Switch Wire section PB3221 Automatic External Switch...

  • Page 40: Ce Certified Models. Specific Values For Models With Gas Heating

    Technical data 4.3. certified models. Specific values for models with GAS heating Consult the description of the burner in Section 1.2. VERY IMPORTANT NOTES RELATING TO POWER AND GAS DETAILS Volumetric consumptions and massic consumption. Values calculated at 15ºC (59ºF); 1013 mbar (14.7 PSI).

  • Page 41: Radiant Burner. Heating Data

    Technical data mbar Supply pressure (in.wc) (14.85) kg/h 5.33 Massic consumption (lb/h) (11.75) 2.40 Propane Volumetric consumption (cu.ft/h) 84.8 Butane 69.4 Nominal calorie cons. with regard to H (BTU/h) (236803) 75.4 Nominal calorie cons. with regard to H (BTU/h) (257388) Injector diameter 4.05 4.3.2.

  • Page 42: Maximum Nox Values And Classification

    Technical data mbar Supply pressure (in.wc) (20.7) (20.7) (20.7) kg/h 3.54 4.53 6.15 Massic consumption (lb/h) (7.81) (9.99) (13.57) 46.8 59.8 80.8 Nominal calorie cons. with Propane regard to H (BTU/h) (159688) (204046) (275701) 50.9 65.0 87.8 Nominal calorie cons. with regard to H (BTU/h) (173570)

  • Page 43: Details Of Gas Connection

    Technical data Common to all models COUNTRY NATURAL GAS PROPANE GAS Austria I2H, II2H3P I3P, II2H3P Belgium 12E+,II2E+3P I3P, 12E+,II2E+3P Bulgaria Switzerland I2H, II2H3P I3P, II2H3P Cyprus Czech Rep I2H, II2H3P I3P, II2H3P Germany Denmark Estonia I2H, II2H3P I3P, II2H3P Spain Finland France...

  • Page 44: Aga Certified Models. Specific Values For Models With Gas Heating

    Technical data 4.4. certified models. Specific values for models with GAS heating Consult the description of the burner in Section 1.2. VERY IMPORTANT NOTES RELATING TO POWER AND GAS DETAILS Volumetric consumptions and massic consumption. Values calculated at 15ºC (59ºF); 1013 mbar (14.7 PSI).

  • Page 45: Details Of Gas Connection

    Technical data Common to all models COUNTRY NATURAL GAS PROPANE GAS Austria I2H, II2H3P I3P, II2H3P Belgium 12E+,II2E+3P I3P, 12E+,II2E+3P Bulgaria Switzerland I2H, II2H3P I3P, II2H3P Cyprus Czech Rep I2H, II2H3P I3P, II2H3P Germany Denmark Estonia I2H, II2H3P I3P, II2H3P Spain Finland France...

  • Page 46: Etl Certified Models. Specific Values For Models With Gas Heating

    Technical data 4.5. certified models. Specific values for models with GAS heating Consult the description of the burner in Section 1.2. VERY IMPORTANT NOTES RELATING TO POWER AND GAS DETAILS  Volumetric consumptions and massic consumption. Values calculated at 15ºC (59ºF); 1013.25 mbar (14.7 PSI).

  • Page 47: Radiant Burner. Heating Data

    Technical data 4.5.2. Radiant burner. Heating data MACHINE MODEL RADIANT BURNER. models UNITS X20075 X20100 X20125 mbar 17.4 17.4 17.4 Supply pressure (in.wc) (7.0) (7.0) (7.0) 5.06 6.48 7.96 Volumetric consumption (cu.ft/h) (178.7) (228.8) (281.1) 47.8 61.2 75.2 Nominal calorie cons. with Natural regard to H (Net)

  • Page 48: Specific Values For Models With Steam Heating

    Technical data 4.6. Specific values for models with STEAM heating 4.6.1. Heating data CHARACTERISTICS MACHINE MODEL PB/PBP5119 PB/PBP5125 PB/PBP5132 UNITS X20075 X20100 X20125 48.8 65.0 81.4 Heating power at 8 bars (116 PSI) (BTU/h) (166513) (221789) (277748) Volume of pressurised vessel (cu.ft) (11.7) (15.7)

  • Page 49: Specific Values For Models With Electric Heating

    Technical data Specific values for models with ELECTRIC heating 4.7. 4.7.1. CE certified models MODEL VOLTAGE UNIT PB3215 PB3221 PB/PBP5119 PB/PBP5125 PB/PBP5132 50/60Hz 200V 15.26 21.47 31.18 45.62 52.07 208V 16.50 23.22 33.72 49.34 56.31 220V 15.10 21.24 34.52 45.15 57.64 230V 15.10...

  • Page 50: Exhaust Ducting. Technical And Connection Details

    Technical data 4.8. Exhaust ducting. Technical and connection details PB32 PB/PBP51 HEATING UNITS Maximum 17.2 pressure (in.wc) (0.34) (0.69) Minimum flow (cu.ft/min) (387) (564) Maximum 1000 1430 (cu.ft/min) flow (558) (841) Diameter (in) (4.49) (5.1) Maximum 18.3 pressure (in.wc) (0.33) (0.73) Minimum 1077...

  • Page 51: Wiring Diagram

    Technical data 4.9. Wiring diagram See symbols and measurement values in Section 4.8.3. See areas of use in Section 3.2. 4.9.1. PB32, X13 models Fig. 4.2 Code no. 550038 Rev. no. 16/1018...

  • Page 52: Pb/Pbp51, X20 Models

    Technical data 4.9.2. PB/PBP51, X20 models Fig. 4.3 Code no. 550038 Rev. no. 16/1018...

  • Page 53: Symbols And Measurements For The Installation, Positioning And Connection

    Technical data 4.9.3. Symbols and measurements for the installation, positioning and connection (This information is supplemented with data from Sections 4.3, 4.4, 4.6) PB, X13 DIMENSIONS OF THE MACHINE UNITS 2313 1416 PB3215 X13065 (in) 91.1 55.7 34.3 2895 1416 PB3221 X13081 (in)

  • Page 54: Height Of The Work Stations

    Technical data 4.9.4. Height of the work stations PB32, X13 Linen collection tray (models with folder) (in) (20.6) Top tray (in) (35.6) Feeding belts (in) (39.2) 1345 Keyboard and display (in) (53.0) Fig. 4.4 PB/PBP51, X20 Linen collection tray (models without folder) (in) (23.8) Linen collection tray...

  • Page 55: Instructions For Connecting The Machine

    Steps for the connection 5. INSTRUCTIONS FOR CONNECTING THE MACHINE 5.1. Electrical requirements CAUTION! THE ELECTRICAL WIRING EXTERNAL TO THE MACHINE, ITS CONNECTION TO THE MACHINE AND SUBSEQUENT ADJUSTMENTS MUST BE CARRIED OUT BY A REGISTERED INSTALLATION CONTRACTOR. ALL THE MATERIALS USED IN THE ELECTRIC WIRING AS WELL AS ITS INSTALLATION MUST COMPLY WITH THE LEGALLY APPROVED REGULATIONS CURRENTLY IN FORCE IN THE COUNTRY OR ZONE IN WHICH THE MACHINE IS BEING USED.

  • Page 56: Characteristics Of The Electrical Wiring

    Steps for the connection 5.1.1. Characteristics of the electrical wiring See the Technical and Connection Details for the corresponding model (Chapter 4) for values regarding power consumption, electrical protection, wire section and number of wires. CAUTION! Machines with ETL marking. The components for the external installation of the machine listed below must be certified in accordance with Standard UL489: ...
  • Page 57 Steps for the connection PB32, X13 Insert the power cable into the right-hand base-frame and secure it with the device A (Fig. 5.1). Fig. 5.1 Model PB32, X13 with gas heating (Fig. 5.2) On these models, the connection is ALWAYS SINGLE- PHASE or TWO-PHASE.
  • Page 58 Steps for the connection Model PB32, X13 with electric heating (Fig. 5.3) Connect to terminals L1, L2 and L3 of the isolator switch. (See the wiring diagrams in section 4.2). Connect the earth wire (PE/GND). Fig. 5.3 PB/PBP51, X20 Insert the power cable through the hole into the right-hand base-frame (Fig.
  • Page 59 Steps for the connection Models with gas or steam heating (Fig. 5.5) On these models, the connection is ALWAYS SINGLE- PHASE or TWO-PHASE. However, it can be connected to a three-phase installation. (See the wiring diagrams in section 4.2). Connect the power supply wires to input terminals L1 and L3 of the isolator switch.

  • Page 60: Gas Connection

    Steps for the connection 5.2. Gas connection (for machines with gas heating) CAUTION! THE INSTALLATION OF THE GAS SUPPLY EXTERNAL TO THE MACHINE, ITS CONNECTION TO THE MACHINE AND SUBSEQUENT ADJUSTMENTS MUST BE CARRIED OUT BY A REGISTERED INSTALLATION CONTRACTOR. ALL THE MATERIALS USED IN THE INSTALLATION AS WELL MUST COMPLY WITH THE LEGALLY APPROVED REGULATIONS CURRENTLY IN FORCE IN THE COUNTRY OR ZONE IN WHICH THE MACHINE IS BEING USED.

  • Page 61: Installation Characteristics

    Steps for the connection PB32, X13. Gas connection 5.2.1. Installation characteristics See the Technical and Connection Details for the corresponding model (Chapter 4) for values regarding connection pressure, power consumption, and the diameter and position of the connection. Installation requirements In order to ensure the supply pressure indicated, both at the input of the regulator and the input of the machine, it is recommended to:...

  • Page 62: Changing The Type Of Gas

    Steps for the connection 5.3. Changing the type of gas CAUTION! THE OPERATION TO CHANGE THE TYPE OF GAS SHOULD ONLY BE CARRIED OUT BY AN AUTHORISED TECHNICAL SERVICE (ATS). THE COMPANY RESPONSIBLE FOR THE AUTHORISED SERVICE ACCEPTS FULL RESPONSIBILITY FOR THE WORK CARRIED OUT AND ANY POSSIBLE CONSEQUENCES ARISING FROM IT.

  • Page 63: Ce Certified Models

    Steps for the connection 5.3.1. CE certified models Gas type change label THIS EQUIPMENT CONVERTED (DAY-MONTH- YEAR)…………(1)…..…… TO……(2)………. WITH ….(3)……BY…………(4)………………… (name and address of organization making this conversion, who accepts the responsibility for the correctness of this conversion). PRESSURE mbar ................

  • Page 64: Etl Certified Models

    Steps for the connection 5.3.2. ETL certified models Gas type change label THIS EQUIPMENT WAS CONVERTED ON (DAY-MONTH-YEAR)…………(1)…..…… TO……(2)………. GAS WITH KIT Nº ….(3)……BY…………(4)………………… CETTE APPAREIL A ÉTÉ CONVERTI LE (ANNÉ-MOIS-JOUR)……………(1)…..…... POUR FONCTIONER AU GAZ……….……(2).…………. À L’AIDE DE LA TROUSSE Nº………(3).……..PAR……………………………(4)………………………………………..

  • Page 65: Atmospheric Burner. Changing The Type Of Gas

    Steps for the connection 5.3.3. Atmospheric burner. Changing the type of gas Changing the type of fuel gas requires changing the combustion adjustment elements: the injector, Venturi and fume suction regulator.  PB32, X13 Remove the right-hand base-frame side cover. ...

  • Page 66: Radiant Burner. Changing The Type Of Gas

    Steps for the connection 5.3.4. Radiant burner. Changing the type of gas Changing the type of fuel gas requires changing the combustion adjustment elements: the injector, burner adjustment and fume suction adjustment. Remove the covers from the corresponding base- frames. Remove the junction (A) between the burner and the premixing fan and replace the existing injector (B) with and injector that is suitable for the new type of gas (Fig.
  • Page 67 Steps for the connection Adjust the Venturi adjustment (Measurement B in Figure 5.13) in accordance with the following data: NATURAL gas: 10.6 mm (0.42 in) PROPANE gas: 17.6 mm (0.69 in) Fig. 5.13 Replace and secure ALL the side guards. Start up the machine and check functioning (see directions in Chapter 6).

  • Page 68: Steam Connection

    Steps for the connection 5.4. Steam connection Models with steam heating PRECAUTIONS AND ADVICE CONCERNING THE STEAM CONNECTION CAUTION! THE INSTALLATION OF THE STEAM SYSTEM EXTERNAL TO THE MACHINE, ITS CONNECTION TO THE MACHINE AND SUBSEQUENT ADJUSTMENTS MUST BE CARRIED OUT BY A REGISTERED INSTALLATION CONTRACTOR.
  • Page 69 Steps for the connection HEATING CIRCUIT ASSEMBLING (Fig. 5.15).  Steam connection shown as A  Condensate connection shown as B  Safety valve connection C Characteristics of the connection flange: Type: PN-16. Before connecting the ironer install A WATER SEPARATOR with ball float drain on the main steam supply line. In order to guarantee the supply of dry steam, the functioning of this separator must be checked regularly.

  • Page 70: Connecting The Exhaust Ducting

    Steps for the connection 5.5. Connecting the exhaust ducting CAUTION! IT IS COMPULSORY FOR EXHAUST DUCTS TO BE INSTALLED BY AN AUTHORISED INSTALLER COMPANY, AND SUCH INSTALLATIONS MUST CONFORM TO THE EXISTING LAWS IN THE COUNTRY OR AREA WHERE THE MACHINE IS USED. DANGER! THE SOOT AND FLUFF MUST BE PERIODICALLY CLEANED FROM THE INSIDE OF THE EXHAUST DUCTING FROM THE MACHINE TO OUTSIDE.
  • Page 71 Steps for the connection When passing through walls or roofs made of wood or other combustible materials, the diameter of the cavity has to be 100 mm (4 in) greater than the ducting. In these cases the ducting must be protected by fire resistant material. Two measuring points should be envisaged that can be closed during normal operation (Figure 5.16): A.

  • Page 72: Initial Start-Up Of The Machine

    Initial start-up 6. INITIAL START-UP OF THE MACHINE CAUTION! THE OPERATIONS DESCRIBED IN THIS SECTION SHOULD BE PERFORMED BY THE AUTHORISED TECHNICAL SERVICE. It is highly recommended to have the following measuring devices available to monitor the machine during the initial start-up: All models: Multimeter.

  • Page 73: Machines With Gas Heating. Gas Pressure Control

    Initial start-up 6.2. Machines with gas heating. Gas pressure control WARNING! IN ANY OPERATING CONDITION, THE PRESSURE OF THE GAS SUPPLY ENTERING THE IRONER MUST CORRESPOND TO THE PRESSURE INDICATED IN SECTIONS 4.3 AND 4.4 OF THIS MANUAL. PRESSURES OTHER THAN THOSE INDICATED MAY CAUSE THE IRONER TO MALFUNCTION AND PRESENT A RISK OF SERIOUS INJURY.

  • Page 74: Etl Models With An Atmospheric Burner. Natural Gas Heating

    Initial start-up 6.2.2. ETL models with an atmospheric burner. Natural gas heating Gas output pressure control (Fig. 6.2) Before starting the ironing program, remove the cover from the gas valve protection base-frame. Insert the pressure pipe through one of the holes drilled in the base of the base-frame.

  • Page 75: Aga Models With An Atmospheric Burner

    Initial start-up 6.2.3. AGA models with an atmospheric burner Gas supply pressure control (Fig. 6.3) Before starting the ironing program, remove the cover from the gas valve protection base-frame. Insert the pressure pipe through one of the holes drilled in the base of the base-frame.

  • Page 76: Ce Models With Radiant Burner. Natural Gas And Propane Gas Heating

    Initial start-up 6.2.4. CE models with radiant burner. Natural gas and propane gas heating ETL models with a radiant burner. Propane gas heating 60Hz models with a radiant burner. Natural gas and propane gas heating Gas supply pressure control (Fig. 6.4) Before starting the ironing program, remove the cover from the gas valve protection base-frame.

  • Page 77: Machines With Gas Heating. Analysis Of The Combustion Gases

    Initial start-up 6.3. Machines with gas heating. Analysis of the combustion gases Once the ironing program has begun:  Wait a few minutes until the fume exit temperature exceeds 120 ºC (248 ºF).  Analyse the combustion products (Fig. 6.5). THE RESULT MUST COMPLY WITH THE REQUIREMENTS IN FORCE IN THE COUNTRY WHERE THE IRONER IS INSTALLED.

  • Page 78: Adjusting The Position Of The Venturi

    Initial start-up 6.3.2. Adjusting the position of the Venturi (Intervention only to be performed on machines with an atmospheric burner)  Stop the machine.  Switch off or close and mechanically lock the power supply and the manual gas inlet valve. ...

  • Page 79: Operating And Use. Inteli Control. Pb/Pbp51, X20***W/F

    Operating and use. Inteli Control 7. OPERATING AND USE. INTELI CONTROL. PB/PBP51, X20***W/F CAUTION! THE REGULATIONS FOR SAFETY AT WORK AND ACCIDENT PREVENTION MUST BE METICULOUSLY FOLLOWED. DO NOT USE THE IRONER WITHOUT SUITABLE TRAINING AND EXTENSIVE OPERATING KNOWLEDGE. NEVER START OR USE THE MACHINE IF ANY OF THE FOLLOWING ARE MISSING, INCORRECTLY POSITIONED OR MALFUNCTIONING: ...

  • Page 80: Main Menu. Intervention Modes

    Operating and use. Inteli Control 7.1. Main menu. Intervention modes The PB/PBP51, X20 ironer control is divided into THREE MAJOR OPERATION AREAS or user INTERVENTION MODES. Each of the three modes is accessed through the MAIN MENU made up of three icons identifying each of the modes.

  • Page 81: Control Panel

    Operating and use. Inteli Control 7.2. Control panel Fig. 7.1 Description of the control panel (Fig. 7.1) A -> Folder START and PAUSE buttons B-> Buttons for lighting and turning off the burner (machines with gas heating only) C-> Multifunction keypad D->...

  • Page 82: Stop Modes

    Operating and use. Inteli Control 7.3. Stop modes 7.3.1. Normal machine stopping STOP PRESS KEY. The heating system is turned off. The ironer enters a cooling situation: the rotation speed is reduced and the extractor fan is kept running while the roll temperature exceeds 100º C (212º F). When the temperature falls below this value, the rotation of the roll is halted, the extractor halts and the main menu icons are displayed on the screen.
  • Page 83 Operating and use. Inteli Control HAND GUARD. The hand guard consists of a swinging motion guard on the front of the machine to prevent the hands reaching towards the roll. Pushing or pulling the aforementioned moving guard immediately STOPS the rolls from rotating. The machine will remain in this state until being operated again.

  • Page 84: Interpreting The Main On-Screen Icons

    Operating and use. Inteli Control 7.4. Interpreting the main on-screen icons ICON INTERPRETATION Access to the ironing programs MANUAL SPEED operating mode AUTOMATIC SPEED operating mode Ironing roll temperature Burner on Burner off Burner disconnected Speed of the rolls (m/min) Indication that the minimum ironing temperature has not been reached Operation with linen folder Programming menu...

  • Page 85: Executing An Ironing Program

    Operating and use. Inteli Control 7.5. Executing an ironing program IMPORTANT! DETAILED INFORMATION ON THE DIFFERENT FUNCTIONS INVOLVED IN EXECUTING AN IRONING PROGRAM CAN BE FOUND IN THE SECTION ‘CREATING A NEW PROGRAM. 7.5.1. Initiating an ironing program Group fabrics together into homogeneous loads to be ironed and...

  • Page 86: Stopping The Program

    Operating and use. Inteli Control Program execution screen Machines with gas heating Giving the start order (pressing the START key) starts the roll rotation and the activation sequence of the heating system. When the roll temperature is 10º C (18º F) below the programmed temperature (PT), an acoustic warning sounds indicating that the system is ready for linen to be inserted.

  • Page 87: Using The Folder

    Operating and use. Inteli Control 7.5.4. Using the folder The folder allows the linen items ironed by the machine to be folded lengthwise. Three folding modes Manual mode The user must enter the length of the part to be folded using the control panel keyboard. Alternatively, the ironer control can measure and memorise the length of the part to be folded.

  • Page 88: Indicating Preferable "Optifeed" Ironing Area

    Operating and use. Inteli Control 7.5.5. Indicating preferable “OPTIFEED” ironing area The ironer’s control detects the differences in temperature between the areas of the cylinder, and indicates, by illuminating the linen feeding table, which is the area or areas (Area 1, 2 or 3), on which it is preferable to iron (Figure 7.2).
  • Page 89 Operating and use. Inteli Control Example of the illumination of the linen feeding table with the OPTIFEED system: Ironing on the left-hand area (Area 1). Ironing on the central area (Area 2). Ironing on the right-hand area (Area 3). Ironing alternately on the central area and the left- hand area (Areas 1 and 2).
  • Page 90 Operating and use. Inteli Control Example of animation of the OPTIFEED system on the display: In addition to the luminous indications for the linen feeding table, the areas for feeding in the linen are also displayed. The minimum ironing temperature has not been reached Ironing on the left-hand area (Area 1).

  • Page 91: Modifying A Program In Execution

    Operating and use. Inteli Control 7.5.6. Modifying a program in execution During the execution of a program, it is possible to modify the following operating parameters:  Roll speed  Speed control  Ironing temperature  Folding modes Press MOD key to access the successive modification screens. Advancing to another screen saves the modification.

  • Page 92: Program Modification Screens

    Operating and use. Inteli Control 7.5.7. Program modification screens Manual control of roll speed The roll will rotate at the programmed speed regardless of variations in the ironing temperature. Model Programmable values m/min. 1 – 9.0 (min-max) Ft/min 4 – 29 (min-max) m/min.

  • Page 93: Programming Mode

    Operating and use. Inteli Control 7.6. Programming mode The ironer control is capable of storing up to a maximum of 50 programs. Program number 1 is pre-set at source and cannot be changed. The remaining programs are empty of content. 7.6.1.

  • Page 94: Programming A New Program

    Operating and use. Inteli Control 7.6.2. Programming a new program Select option A. The positions of empty programs are displayed. Using the ▲/▼ keys select the position where the new program is to be created. Press the SEL key. Program identification text Allows the user to write a name or a text identifying the program.
  • Page 95 Operating and use. Inteli Control Roll speed Speed control programmed previous screen. Unit of speed selected in the configuration menu. Programmable range: Model Programmable values m/min. 1 – 9.0 (min-max) Ft/min 4 – 29 (min-max) m/min. 1 – 15.0 (min-max) Ft/min 4 –...

  • Page 96: Folder

    Operating and use. Inteli Control 7.6.3. Folder The length of the items is controlled by one or three proximity sensors: located at the linen feeding tray and at the input to the folder. Optionally, in models with two feeding lanes, there are triple the number of linen sensors (three at the feed tray and three at the input to the folder.
  • Page 97 Operating and use. Inteli Control ADVANCED MANUAL MODE ADVANCED MANUAL MODE Exemple of the folding definition Code no. 550038 Rev. no. 16/1018...
  • Page 98 Operating and use. Inteli Control MANUAL MODE AUTOMATIC MODE Code no. 550038 Rev. no. 16/1018...
  • Page 99 Operating and use. Inteli Control Programming the folding This programming only appears on machines with a folder incorporated. Folding modes 1. Operation in manual mode 2. Operation in advanced manual mode 3. Operation in automatic mode 4. Folder halted ◄/► Press the keys to select the desired option.
  • Page 100 Operating and use. Inteli Control Folding strategies and settings Due to differences between fabrics, the measurements of the length of the folds may not correspond exactly with the values set out in this section. The table below provides a number of suggestions for setting the desired folding measurements more precisely. PROBLEM ACTION Use Advanced Manual mode and select a lower number of...

  • Page 101: Modifying Existing Programs

    Operating and use. Inteli Control 7.6.4. Modifying existing programs A. Modifying saved programs B. Blocking the use of a program C. Erasing a program Access each tool by selecting it using the ◄ ► keys and confirming the selection with the SEL key. ...

  • Page 102: System Tools Mode

    Operating and use. Inteli Control 7.7. System tools mode Group of tools destined to preparing, personalizing, informing and controlling the global operation of the ironer. Within this group of tools, there are two large groups or intervention areas: System CONFIGURATION. ...
  • Page 103 Operating and use. Inteli Control Operation parameters LANGUAGE Permits selecting the language of all the written messages. ESP (Spanish) | ENG (English) | FRA (French) | DEU (German) | POR Programmable values ... (Portuguese) Factory settings ...... depending on specification Value by default .....
  • Page 104 Operating and use. Inteli Control Setting the clock This menu permits setting the clock. Access the set clock menu. The following parameters appear: MINUTE ........nn Modify the value of each parameter using the MOD key. HOUR ........nn Access to the next parameter or going to the previous menu confirms the selection.

  • Page 105: Information Menu. Introduction And Access

    Operating and use. Inteli Control 7.7.2. Information menu. Introduction and access The information menu allows access to information concerning the configuration and to the life of the ironer: General information. About the ironer model and the control characteristics.  Operation counters. These register the hours of operation and the linear distance covered by the rolls. ...

  • Page 106: Text Messages

    Operating and use. Inteli Control 7.7.3. Text messages This menu allows writing three text messages and determining when they appear after a number of hours programmed. Programming messages and moment of display Access to the TEXT MESSAGES menu following the steps indicated in section 7.7. The three text messages available appear on the screen.

  • Page 107: Operating And Use. Logi Control. Pb32, X13

    Operating and use. Logi Control 8. OPERATING AND USE. LOGI CONTROL. PB32, X13 CAUTION! THE REGULATIONS FOR SAFETY AT WORK AND ACCIDENT PREVENTION MUST BE METICULOUSLY FOLLOWED. DO NOT USE THE IRONER WITHOUT SUITABLE TRAINING AND EXTENSIVE OPERATING KNOWLEDGE. NEVER START OR USE THE MACHINE IF ANY OF THE FOLLOWING ARE MISSING, INCORRECTLY POSITIONED OR MALFUNCTIONING: ...

  • Page 108: Control Panel

    Operating and use. Logi Control 8.1. Control panel Fig. 8.1 Description of the control panel (Fig. 8.1) A -> START button B-> STOP button C-> Burner ignition button (models with gas heating) D-> Burner off button (models with gas heating) E->...

  • Page 109: Modes Of Use

    Operating and use. Logi Control 8.2. Modes of use The PB32, X13 ironer control allows two user INTERVENTION MODES. PROGRAM EXECUTION MODE Covers the functions or interventions aimed at:  Selecting and executing the various ironing programs.  Accessing information about the different functions that the ironer is executing. ...

  • Page 110: Stop Modes

    Operating and use. Logi Control 8.3. Stop modes 8.3.1. Normal machine stopping PRESS KEY. The heating system is turned off. The ironer enters a cooling situation: the rotation speed is reduced and the extractor fan is kept running while the roll temperature exceeds 100º C (202º F). When the temperature falls below this value, the rotation of the roll is halted, the extractor halts and the main menu icons are displayed on the screen.

  • Page 111: Executing An Ironing Program

    Operating and use. Logi Control HAND GUARD. The hand guard consists of a swinging motion guard on the front of the machine to prevent the hands reaching towards the roll. Pushing or pulling the aforementioned moving guard immediately STOPS the rolls from rotating. The machine will remain in this state until being operated again.

  • Page 112: Making Specific Operating Changes As A Program Is Running

    Operating and use. Logi Control 8.4.2. Making specific operating changes as a program is running By pressing the keys on the control panel, the user can modify the values of the program parameters. The new settings will remain in memory until the program ends. Parameters that can be selected: ...

  • Page 113: Advanced Use Mode

    Operating and use. Logi Control 8.5. Advanced use mode The ADVANCED USE MODE offers some menus, which allow the modification of programs contents, the modification of operating parameters, the modification of the access code, etc. The ADVANCED USE MODE is made up of the menus defined in the following chart. MENU PURPOSE SECTION...

  • Page 114: Advanced Mode Flowchart

    Operating and use. Logi Control 8.5.2. Advanced mode flowchart Code no. 550038 Rev. no. 16/1018...

  • Page 115: Modifying The Contents Of Programs. Menu Pro

    Operating and use. Logi Control 8.5.3. Modifying the contents of programs. Menu Pro The ironer allows for ten ironing programs with pre-recorded content. The content of all programs is initially the same. Initial program content GENERAL PARAMETER CONFIGURATION CONFIGURATION SPEED CONTROL MANUAL MANUAL ROLL SPEED...

  • Page 116: Indicating Preferable Ironing Area - "Optifeed

    Operating and use. Logi Control Ironing temperature This allows the user to select the ironing temperature. OPTIONS MEANING C 70 – 170 Programmable temperature range in degrees Celsius F 160 – 340 Programmable temperature range in degrees Fahrenheit keys allow the desired temperature to be selected. key validates the displayed selection and allows the user to access to the following programmable function.

  • Page 117: Information Menu. Info Menu

    Operating and use. Logi Control 8.5.5. Information menu. Info menu PARAMETERS MEANING **** Ironer model according to attached code EP** Software version A2** A2 board software version Hour Operating hours **** Linear distance travelled by the roll Units in accordance with the Area of use parameter in Mod diSt mode: - Area of use GrAL...

  • Page 118: Modifying The Operating Parameters. Mod Menu

    Operating and use. Logi Control 8.5.6. Modifying the operating parameters. Mod menu The Mod menu allows the user to modify the operation parameters of all the programs. The modifications carried out from Mod menu affects all programs. Summary table of the changeable parameters MODIFICATION OF PARAMETER OPTIONS...
  • Page 119 Operating and use. Logi Control Unit of linear speed This allows the user to select the unit in which the linear speed of the roll is displayed. OPTIONS MEANING Linear speed in metres per minute Linear speed in feet per minute key allows the user to modify the option displayed.

  • Page 120: Code For Accessing The Advanced Mode. Ncod Menu

    Operating and use. Logi Control 8.5.7. Code for accessing the ADVANCED MODE. Ncod menu As described in Section 8.5.1 the access to ADVANCED MODE is restricted by an access code. This code can be modified by the user if so desired. The code must always contain a combination of EIGHT numbers.

  • Page 121: Personal Protection Wear

    Personal protection wear 9. PERSONAL PROTECTION WEAR DANGER! TO AVOID THE RISK OF BEING CAUGHT UP IN THE MACHINE’S MOVING PARTS IT IS ESSENTIAL:  FOLLOW THE LEGISLATION AND REGULATIONS FOR HEALTH AND SAFETY IN THE WORKPLACE IN FORCE IN THE COUNTRY WHERE THE MACHINE HAS BEEN INSTALLED. ...

  • Page 122: Unexpected Interruption Of The Power Supply And Prolonged Halt

    Interruption of the power supply 10. UNEXPECTED INTERRUPTION OF THE POWER SUPPLY AND PROLONGED HALT In the case of a sudden loss of the power supply the machine stops. Once the power supply has been reconnected, the CHECK report is displayed. (To resume work, follow the directions set out in the respective OPERATION AND USE chapters.) 10.1.

  • Page 123: Prolonged Stoppages

    Interruption of the power supply PB51, X20 models 1. Turn off the automatic external switch. 2. Insert the red end of the crank handle through the opening in the top left-hand side cover of the machine and insert it into the end of the internal shaft (Fig. 10.3). 3.

  • Page 124: Freeing A Trapped Person

    Releasing a person trapped 11. FREEING A TRAPPED PERSON The ironer’s linen feeder is designed to prevent access to the ironing rollers. FOR SAFE USE OF THE IRONER IT IS ESSENTIAL TO MAKE SURE THE SAFETY GUARDS ARE WORKING PROPERLY. For this reason: ...

  • Page 125: Pb/Pbp51, X20 Model

    Releasing a person trapped 11.2. PB/PBP51, X20 model The quickest way to free a trapped item is by rotating the pressure roller in the opposite direction to the entry of the linen, using the handle provided with the ironer. Only in cases where this system does not solve the problem will it be necessary to slacken the pressure roller.

  • Page 126: Releasing The Pressure Roller

    Releasing a person trapped 11.2.2. Releasing the pressure roller If the pressure roller needs to be released, follow the steps described below: Remove the ironer’s rear covers by removing the securing screws: four screws on the right side (A, Figure 11.5) and four on the left side.
  • Page 127 Releasing a person trapped Remove the top cover securing screws A and lift the cover upwards (Fig. 11.7) Fig. 11.7 Remove the hand guard securing screws. The screws are located at the ends of this component. (Fig. 11.8) Separate the machine’s hand guard by pushing it upwards. Fig.

  • Page 128: Alarms

    Alarms 12. ALARMS To increase safety levels in operating the flatwork ironer and to protect the main elements in the process, the microprocessor has the capacity to detect the presence of the most significant malfunctions if they should by any chance occur. An audible warning is automatically activated once the alarm is triggered. Once an alarm is detected, press the key .
  • Page 129 Alarms PB/PBP51, X20 2.- A2 BOARD COMMUNICATION FAILURE PB32, X13 ALM / A2CO Communication fault between the microprocessor and the A2 input-output board. Probable cause: Wiring fault Fault on the corresponding boards Procedure: Disconnect the machine from the power supply and reconnect it. If fault persists, disconnect the power supply and close the manual gas inlet valve (machines heated with gas).
  • Page 130 Alarms PB/PBP51, X20 6.- GENERAL INVERTER FAILURE (**) PB32, X13 ALM / U-** Alarm triggered by the inverter Probable cause: See expanded description of possible causes in additional information in Section 12.2. In brackets, identification of the possible cause of the alarm according to the above table. Procedure: Disconnect the power supply from the machine and reconnect after five minutes.
  • Page 131 Alarms PB/PBP51, X20 10.- GAS BURNER GENERAL FAILURE PB32, X13 ALM / bLoC (This alarm only occurs on machines with gas heating) Persistent detection of a faulty flame Probable cause: Fault in the gas supply Fault in the burner, in the ignition or ionisation electrodes, or in the connection wiring Poorly adjusted burner or primary air supply Excessive suction Fault in the electrode...
  • Page 132 Alarms PB/PBP51, X20 13.- OVERHEATING ROLL PB32, X13 ALM / Hot Ironing temperature higher than the programmed temperature Probable cause: Fault in the roll temperature sensors Fault in the gas valve (machines with gas heating) Permanent power supply to the gas valve (machines with gas heating). Procedure: Close the manual gas inlet valve (machines with gas heating).
  • Page 133 Alarms PB/PBP51, X20 18.- ENCODER FAILURE PB32, X13 ALM / Cod Inadequate encoder information or lack of information Probable cause: Fault on the encoder Fault on the connection wiring Fault in the A2 board Procedure: The ironer begins an automatic cooling process. Once it has finished, disconnect the machine from the power supply and reconnect it.
  • Page 134 Alarms PB/PBP51, X20 21 .- FOLDER CONTROL ALARM PB32, X13 Does not exist (This alarm only occurs on machines with a folder) Faulty folder operation Probable cause: Disconnection of the folder motor’s thermal protection Fault in the folder motor or in the wiring connection Mechanical obstruction of the folder operation Procedure: The ironer will begin an automatic cooling process.

  • Page 135: Expanded Information On Alarms Related To The Inverter

    Alarms PB/PBP51, X20 MODEL ERROR PB32, X13 ALM / Err0 Unidentified machine model Probable cause: Reading error in model identification bridges. Lack of coherence between identification bridges and machine model Fault in the machine's microprocessor Procedure: Disconnect the power supply from the machine and reconnect after five minutes. If fault persists or is frequently repeated, disconnect the power supply and close the manual gas inlet valve (machines heated with gas).

  • Page 136: Maintenance

    Maintenance 13. MAINTENANCE DANGER! CARRY OUT ALL THE INSPECTIONS AND TESTS REQUIRED BY THE EXISTING LEGISLATION CONCERNING GAS AND STEAM DEVICES IN FORCE IN THE COUNTRY OR AREA IN WHICH THE MACHINE IS TO BE USED, AT THE FREQUENCY DETERMINED BY THE AFOREMENTIONED LEGISLATION.

  • Page 137: Checking Safety Mechanisms

    Maintenance 13.1. Checking safety mechanisms CAUTION! Operation to be performed by the user or by the customer’s technical service 13.1.1. Checking the HAND PROTECTION device DAILY check the HAND PROTECTION device. Checking procedure: Switch off the power supply input switch breaker.

  • Page 138: Cleaning The Extraction Filter

    Maintenance 13.2. Cleaning the extraction filter CAUTION! Operation to be performed by the user or by the customer’s technical service Clean the exhaust ducting filter on a WEEKLY basis. CAUTION Never perform this operation without having disconnected the power supply. Before performing this procedure, make sure the temperature of the machine does not present any risk for handling.

  • Page 139: Cleaning The Photocells For The Folder And For The Shut Down Disconnection

    Maintenance 13.3. Cleaning the photocells for the folder and for the SHUT DOWN disconnection Operation exclusively for Models PB, PBP51 and X20 CAUTION! Operation to be performed by the user or by the customer’s technical service Clean the photocells and reflectors on a DAILY basis. CAUTION Never perform this operation without having disconnected the power supply.

  • Page 140: Steps For Cleaning The Air Pressure Switch Circuit Pipe

    Maintenance Steps for cleaning the input photocells (fig.13.3). The number of linen flow control devices will vary depending on the model of ironer.  Clean the linen input tray photocells.  Turn off the isolator switch controlling the power supply to the machine.

  • Page 141: Removal Of The Protective Guards

    Maintenance 13.5. Removal of the protective guards In accordance with safety directives, all electrical devices, mechanisms subjected to high temperatures (except in the collection of laundry), are to be protected by safety guards (covers) to prevent accidental contact with the same.

  • Page 142: Preventative Maintenance Program

    Maintenance 13.6. Preventative maintenance program PROCEDURES RESERVED EXCLUSIVELY FOR CUSTOMER’S TECHNICAL 7DAY QUAR ANNUAL 50 h 600 h 2400h SERVICES OR AUTHORISED TECHNICAL SERVICES  Check the contact of the temperature probe and thermostat with the roll  Check and clean the linen detachment tabs ...

  • Page 143: Possible Operational Anomalies

    Maintenance 13.7. Possible operational anomalies ANOMALY PROBABLE CAUSE ACTION Laundry excessively mineralised Adjust the washing process. Incorrect use of washing products ROLL ENCRUSTATIONS Delicate laundry pieces ironed at too Adjust temperature and speed to high a temperature or insufficient the fabric type. speed Excessive residual damp in the fabrics Modify the extract process.

  • Page 144: Most Common Spare Parts Listing

    Maintenance 13.8. Most common spare parts listing CAUTION! To replace components with spare parts, please contact the manufacturer. PB32 PB/PBP51 NAME 600GR.1,220x1,630 NOMEX FELT 600GR.1,220x1,630 NOMEX FELT 600GR.2,010x2,040 NOMEX FELT 600GR.2,010x2,670 NOMEX FELT 600GR.2,010x3,300 NOMEX FELT IRONING STRAP LINEN FEEDING STRAP BEARING ASSY 5463-22 6X9X4 TESA DRAUGHT EXCLUDER HAND-GUARD SPRING...
  • Page 145 Maintenance Specifically for machines with gas heating PB32 / X13 PB/PBP51 / X20 NAME RDNT GAS BURNER ELECTRODES SE/CSA GAS VALVE BURNER ELECTR.CONTROL IGNITION WIRING BURNER ELECTRODES UL GAS VALVE 230V CE GAS VALVE 115V UL BURNER ELECTRONIC CONTROL 230V CE BURNER ELECTRONIC CONTROL GR_1 IGNITION WIRING GR_2 IGNITION WIRING ELECTRODE RV 14210220...

  • Page 146: Removal From Service / Disassembling

    Removal from service / disassembling 14. REMOVAL FROM SERVICE / DISASSEMBLING CAUTION! Taking the ironer out of service must be done by a specialised service or contractor. Dealing with the residues must be done by an authorised waste contractor. Not under any circumstances must the ironer be left unchecked. When it comes to handling and transporting the ironer, the same precautions and regulations must be taken into account as for the installation process.

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