Danfoss VLT Automation Drive FC 360 Programming Manual
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Danfoss VLT Automation Drive FC 360 Programming Manual

Danfoss VLT Automation Drive FC 360 Programming Manual

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MAKING MODERN LIVING POSSIBLE
Programming Guide
®
VLT
AutomationDrive FC 360
vlt-drives.danfoss.com

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Summary of Contents for Danfoss VLT Automation Drive FC 360

  • Page 1 MAKING MODERN LIVING POSSIBLE Programming Guide ® AutomationDrive FC 360 vlt-drives.danfoss.com...

  • Page 3: Table Of Contents

    4.18 Parameters: 21-** Ext. Closed Loop 4.19 Parameters: 22-** Application Functions 4.20 Parameters: 30-** Special Features 4.21 Parameters: 32-** Motion Control Basic Settings 4.22 Parameters: 33-** Motion Control Adv. Settings 4.23 Parameters: 34-** Motion Control Data Readouts MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 4 ® Contents AutomationDrive FC 360 4.24 Parameters: 37-** Application Settings 5 Parameter Lists 5.1 Introduction 5.2 Parameter Lists 6 Troubleshooting 6.1 Warnings and Alarms Index Danfoss A/S © 7/2015 All rights reserved. MG06C602...

  • Page 5: Introduction

    FC N.A. Not applicable 360 frequency converters. Nominal motor power Contact the local Danfoss supplier or go to Printed circuit board www.danfoss.com/fc360 to download the documentations. Protective earth PELV Protective extra low voltage 1.1.3 Document and Software Version...

  • Page 6: Definitions

    Motor frequency. Stop command A stop command belonging to the control commands in group 1. See chapter 1.2.2 Input for more details. Maximum motor frequency. Minimum motor frequency. Rated motor frequency (nameplate data). Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 7 Digital inputs The digital inputs can be used for controlling various Power cycle functions of the frequency converter. Switch off the mains until the display (LCP) is dark, then turn power on again. MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 8 Smart Logic Control (SLC) modulation. The SLC is a sequence of user-defined actions executed when the associated user-defined events are evaluated as true by the smart logic controller (parameter group 13-** Smart Logic Control). Danfoss A/S © 7/2015 All rights reserved. MG06C602...

  • Page 9: Electrical Wiring - Control Cables

    3) Dual DC choke in 30–75 kW (J6–J7). 4) Switch S801 (bus terminal) can be used to enable termination on the RS485 port (terminals 68 and 69). 5) No BR for 30–75 kW (J6–J7). MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 10 No operation (Default coast inverse). NPN (Sink) Digital input wiring 12 18 19 33 20 Start/Stop Speed Start/Stop [18] Illustration 1.7 Start/Stop Illustration 1.5 NPN (Sink) NOTICE Control cables must be screened/armoured. Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 11 Ref. voltage P 6-11 10V Terminal 29 = parameter 5-13 Terminal 29 Digital Input [21] Speed up. Terminal 32 = parameter 5-14 Terminal 32 Digital Input [22] Speed down. Illustration 1.10 Potentiometer Reference MG06C602 Danfoss A/S © 7/2015 All rights reserved.

  • Page 12: Safety

    380–480 0.37–7.5 kW 11–75 kW • High voltage may be present even when the warning LEDs are Only qualified personnel must perform instal- off. lation, start-up, and maintenance. Table 2.1 Discharge Time Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 13 For details about the use of the frequency converter on isolated mains, refer to the section RFI Switch in the design guide. Follow the recommendations regarding the installation on IT mains. Use relevant monitoring devices for IT mains to avoid damage. MG06C602 Danfoss A/S © 7/2015 All rights reserved.

  • Page 14: Programming

    [►]: For moving from left to right within the parameter Reset value to change each digit individually. Table 3.2 Legend to Illustration 3.1, Section C Illustration 3.1 View of the LCP 21 Danfoss A/S © 7/2015 All rights reserved. MG06C602...

  • Page 15: Quick Menu

    Press [OK] to accept the change. To exit, press either [Back] twice (or 3 times if in QM2 and QM3) to enter Status, or press [Menu] once to enter Main Menu. MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 16 ® Programming AutomationDrive FC 360 Danfoss A/S © 7/2015 All rights reserved. MG06C602...

  • Page 17: Status Menu

    See Illustration 3.6, Illustration 3.7, and Illustration 3.8 for the principles of changing the value of continuous, enumerated, and array parameters, respectively. The actions in the illustrations are described in Table 3.4, Table 3.5, and Table 3.6. MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 18 (return to screen 2). ▲ ▼ ]: Select a parameter within the group. [Back]: Removes the value and shows the parameter group. ▲ ▼ ]: Select a group. Table 3.5 Changing Values in Enumerated Parameters Danfoss A/S © 7/2015 All rights reserved. MG06C602...

  • Page 19: Parameter Descriptions

    [1] On is selected in this parameter, and IT-grid options Forced stop, Resets the local reference to 0 upon are selected in parameter 0-06 GridType. ref=0 restarting the frequency converter. Off This function is not active. This function is active. MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 20 This option is used for remote set-up selections [748] PCD Feed Forward Set-up via digital inputs and the serial communication [953] Profibus Warning Word port. This set-up uses the settings from [1501] Running Hours parameter 0-12 Link Setups. Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 21 Main Actual Value [%] [1686] FC Port REF 1 [1609] Custom Readout [1690] Alarm Word [1610] Power [kW] [1691] Alarm Word 2 [1611] Power [hp] [1692] Warning Word [1612] Motor Voltage [1693] Warning Word 2 MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 22 [1893] Process PID Gain Scaled Output [1633] Brake Energy /2 min [2117] Ext. 1 Reference [Unit] [1634] Heatsink Temp. [2118] Ext. 1 Feedback [Unit] [1635] Inverter Thermal [2119] Ext. 1 Output [%] Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 23 PCD 7 Write For Application [1657] Feedback [RPM] [3408] PCD 8 Write For Application [1660] Digital Input [3409] PCD 9 Write For Application [1661] Terminal 53 Setting [3410] PCD 10 Write For Application MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 24 PCD 7 Read For Application [1669] Pulse Output 27 [Hz] [3428] PCD 8 Read For Application [1670] Pulse Output 29 [Hz] [3429] PCD 9 Read For Application [1671] Relay Output [3430] PCD 10 Read For Application Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 25 This relation depends on the unit selected. See Table 4.1. The actual calculated valued can be read in parameter 16-09 Custom Readout. None [10] 1/min MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 26 0. from LCP independent of the motor size. This selection can be used to program several frequency converters with the same function without disturbing motor data that is already set. Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 27 0-60 Main Menu Password Range: Function: [0 - 999 ] Define the password for access to the Main Menu via the [Main Menu] key. Setting values to 0 disables the password function. MG06C602 Danfoss A/S © 7/2015 All rights reserved.

  • Page 28: Parameters: 1-** Load And Motor

    Set the U/f settings in parameter 1-55 U/f Characteristic - U and parameter 1-56 U/f Characteristic - F. NOTICE VVC+ When parameter 1-10 Motor Construction is set to PM-enabled options, only VVC option is available. Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 29 Parameter 1-71 Start Delay Parameter 1-72 Start Function Parameter 1-73 Flying Start Parameter 1-80 Function at Stop Parameter 1-90 Motor Thermal Protection Parameter 2-00 DC Hold Current Parameter 2-01 DC Brake Current MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 30 10% rated speed. Obtain quick performance of the PM machine. High damping control through a short damping gain gives high dynamic performance and low time constant. However, if this value Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 31 37 kW - 50 hp [22] 45 kW - 60 hp [23] 55 kW - 75 hp [24] 75 kW - 100 hp [25] 90 kW - 120 hp [26] 110 kW - 150 hp MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 32 1-30 to 1-39 must match the motor for Parameter 1-30 Stator optimal performance. If the motor data is not known, Resistance (Rs) running an AMA is recommended. Parameter 1-37 d-axis Inductance (Ld) Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 33 Obtain the value from the permanent magnet motor datasheet. 1-42 Motor Cable Length Range: Function: 50 m [0 - 100 m] Set the motor cable length in metres. MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 34 Inductance (Lq) and parameter 1-45 q-axis Illustration 4.3. Inductance Sat. (LqSat). These parameters are related to the motor nameplate load compen- sations, the application load type, and the Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 35 [0.05 - 5 s] Enter the slip compensation reaction speed. A high value results in slow reaction, and a low value results in quick reaction. If low- frequency resonance problems occur, use a longer time setting. MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 36 The searching is performed only in the speed in parameter 1-75 Start Speed [Hz] and Dir. reference direction. the output current corresponds to the setting of the start current in parameter 1-76 Start Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 37 Function to [0] DC hold. Set the DC-hold current magnitude (parameter 2-00 DC Hold/Motor Preheat Current to be equal to I pre- /(1.73 x Xh) Sample rotor time constants = (Xh+X2)/(6.3*Freq_nom*Rr) MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 38 Program a warning signal via one of the digital outputs. The signal appears in the event of a warning and if the frequency converter trips (thermal warning). Danfoss A/S © 7/2015 All rights reserved. MG06C602...

  • Page 39: Parameters: 2-** Brakes

    Set the brake resistor value in Ω. This Size [ 0 - related 65535 value is used for monitoring the power to Ohm] the brake resistor. Parameter 2-11 Brake Resistor (ohm) is only active in frequency MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 40 [0 - 400 Hz] Set the motor frequency for activation of the mechanical brake when a stop Parameter 2-16 AC Brake, Max current condition is present. has no effect when parameter 1-10 Motor Construction is set to [1] PM, non-salient SPM. Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 41 The shaft is held at 0 speed with full holding torque. Ensure that the mechanical brake has locked the load before the motor enters coast mode. Range: Function: [0 - 5 s] MG06C602 Danfoss A/S © 7/2015 All rights reserved.

  • Page 42: Parameters: 3-** Reference/Ramps

    [73] parameter 1-00 Configuration [74] m WG Mode. [80] • The unit selected in [120] parameter 3-00 Reference [121] gal/s Range. [122] gal/min [123] gal/h [124] [125] ft³/s [126] ft³/min [127] ft³/h Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 43 (X) is the sum of the inputs selected in parameter 3-16 Reference 2 Source, and parameter 3-15 Reference 1 Source, parameter 3-17 Reference 3 Source define parameter 3-16 Reference 2 Source, up to 3 different reference signals. The MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 44 3-41 Ramp 1 Ramp Up Time and Illustration 4.6). This product is then parameter 3-42 Ramp 1 Ramp Down Time. added to the actual reference (X+X*Y/100) to give the resulting actual reference. Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 45 4-18 Current Limit   s  x n   RPM during ramping. The value 0.00 corresponds Par .  3 − 62  =    ref   RPM to 0.01 s in speed mode. See ramp-down MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 46 0 RPM and the rated motor frequency n . Ensure that the resulting output current required for the given jog ramp time does not exceed the current limit in parameter 4-18 Current Limit. Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 47 Function: -100 % [-200 - Set the minimum permissible value for the 200 %] resulting reference. This is recommended if the digital potentiometer is used for fine- tuning of the resulting reference. MG06C602 Danfoss A/S © 7/2015 All rights reserved.

  • Page 48: Parameters: 4-** Limits/Warnings

    Function: Analog in 53 inv Size related [ 0 - 1000 %] This function limits the torque on Analog in 54 the shaft to protect the mechanical Analog in 54 inv installation. Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 49 Switch to Speed high. Warning bit 9 is set in Open Loop parameter 16-94 Ext. Status Word. Output relay can be configured to indicate this warning. MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 50 Enter the upper limits of the speeds to be avoided. Danfoss A/S © 7/2015 All rights reserved. MG06C602...

  • Page 51: Parameters: 5-** Digital In/Out

    [14] Jog Default digital input 29.Use to activate jog inverse inverted input (NC). The frequency converter speed. See parameter 3-11 Jog Speed [Hz]. leaves the motor in free mode. Logic 0⇒ coasting stop. MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 52 Ramp 4 by 0.1%. If speed up/down is activated for more Table 4.5 Preset Ramp Bits than 400 ms, the resulting reference follows the setting in ramping up/down parameter 3-x1/ 3-x2. Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 53 Position index bit 0. This option is only 5-14 Terminal 32 Digital Input Bit0 effective when parameter 37-00 Application Option: Function: Mode is set to [2] Position Control. No operation Functions are described in parameter group 5-1* Digital Inputs. MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 54 4-51 Warning Current High. the serial communication port. There are no warnings. [27] Torque limit Use in performing a coast stop and in and stop torque limit condition. If the frequency Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 55 Otherwise, it is low. Running AND Reverse). [63] Comparator 3 See parameter group 13-1* Comparators. [165] Local reference If comparator 3 is evaluated as TRUE, the active output goes high. Otherwise, it is low. MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 56 Logic rule 0 5-30 Terminal 27 Digital Output [71] Logic rule 1 Option: Function: [72] Logic rule 2 No operation [73] Logic rule 3 Control Ready [74] Logic rule 4 Drive ready Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 57 [18] Out of feedb. The feedback is outside the range set outputs. range in parameter 4-56 Warning Feedback Low and parameter 4-57 Warning Control Ready The control card is ready. Feedback High. MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 58 Comparator 1 See parameter group 13-1* Smart Logic reinforced to carry the current for the Control. If comparator 1 in SLC is TRUE, coil in the brake. This issue is solved by Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 59 Action. Output B is low on [32] Smart [176] Ready to run The center winder control is ready to Logic Action. Output B is high on [38] run. This option is only effective when Smart Logic Action. MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 60 Low Ref./Feedb. Value. Set terminal 29 to digital On Delay O Delay input (parameter 5-02 Terminal 29 Mode=[0] Input P 5-41 P 5-42 and parameter 5-13 Terminal 29 Digital Illustration 4.13 Off Delay, Relay Input=applicable value. Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 61 5-01 Terminal 27 Mode and [105] Torq relate to rated parameter 5-02 Terminal 29 Mode. [106] Power [107] Speed [109] Max Out Freq [113] Ext. Closed Loop 1 MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 62 B upon clockwise rotation of the encoder shaft. Counter Sets channel A 90° (electrical degrees) ahead clockwise of channel B upon clockwise rotation of the encoder shaft. Illustration 4.16 24 V or 10–30 V Encoder Connection Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 63 Function: [0 - Set the output frequency transferred to the 100 %] output terminal 29 when the terminal is configured as [45] Bus Controlled in parameter 5-63 Terminal 29 Pulse Output Variable. MG06C602 Danfoss A/S © 7/2015 All rights reserved.

  • Page 64: Parameters: 6-** Analog In/Out

    Timeout Function, set the value to >2 mA. 6-13 Terminal 53 High Current Range: Function: 20 mA [0 - 20 Enter the high current value corresponding to the high reference/feedback set in parameter 6-15 Terminal 53 High Ref./Feedb. Value. Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 65 Current mode Range: Function: Voltage mode 10 V [0 - 10 V] Enter the voltage (V) that corresponds to the high reference value (set in parameter 6-25 Terminal 54 High Ref./Feedb. Value). MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 66 Running / no warning [74] Logic rule 4 Run in range/no warn [75] Logic rule 5 Run on ref/no warn [80] SL digital output A Alarm [81] SL digital output B [10] Alarm or warning Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 67 No operation option is only effective when [100] Output frequency parameter 37-00 Application Mode [101] Reference is set to [1] Center winder. [102] Process Feedback [103] Motor Current [104] Torque rel to limit MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 68 Mech brake ctrl [173] Position Mech Brake Selects mechanical control for [36] Control word bit 11 positioning. This option is only [37] Control word bit 12 effective when [40] Out of ref range Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 69 Scale for maximum output (20 mA) of the scaling 200 %] at terminal 42. Set the value to be the percentage of the full range of the variable selected in parameter 6-91 Terminal 42 Analog Output. MG06C602 Danfoss A/S © 7/2015 All rights reserved.

  • Page 70: Parameters: 7-** Controllers

    This parameter is used with [0] Speed open loop, and [1] Speed closed loop control set in parameter 1-00 Configuration Mode. Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 71 [0 - 500 %] The reference signal bypasses the speed Resource. controller by the amount specified. This No function feature increases the dynamic performance Analog Input 53 of the speed control loop. Analog Input 54 Frequency input MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 72 No. Resetting the I-part makes it possible to start from time needed by the integrator to reach the a well-defined point after changing something in the same gain as the proportional gain. process, for example changing a textile roll. Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 73 Set a time constant for the reference first- order low-pass filter. The low-pass filter Inverse Select [1] Inverse to treat the feed forward resource improves steady-state performance and as a negative value. MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 74 4.8.7 7-6* Feedback Conversion Use the parameter group to configure conversions for feedback signals. 7-60 Feedback 1 Conversion Option: Function: Linear Square root 7-62 Feedback 2 Conversion Option: Function: Linear Square root Danfoss A/S © 7/2015 All rights reserved. MG06C602...

  • Page 75: Parameters: 8-** Communications And Options

    [ 0.0 - 247 ] Enter the address for the RS485 port. Valid Stop range: 1-126 for FC-bus, or 1-247 for Modbus. Jogging Max. speed 8-32 Baud Rate Stop and trip Option: Function: Select the baud rate for the RS485 port. [0] 2400 Baud MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 76 [13] [1613] Frequency None [14] [1614] Motor Current [302] Minimum Reference [15] [1615] Frequency [%] [303] Maximum Reference [16] [1616] Torque [Nm] [341] Ramp 1 Ramp up time [17] [1618] Motor Thermal Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 77 Activates start command via the fieldbus/serial via the fieldbus. communication port, or via 1 of the digital [1] Bus Activates the reverse command via the serial inputs. communication port or fieldbus option. MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 78 Profidrive profile. 8-84 Slave Messages Sent Option: Function: Range: Function: Digital input [0 - 65536 ] This parameter shows the number of messages sent from the slave. Logic AND Logic OR Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 79 8-91 Bus Jog 2 Speed Range: Function: 200 RPM [ 0 - 1500 Enter the jog speed. This value is a RPM] fixed jog speed activated via the serial port or fieldbus option. MG06C602 Danfoss A/S © 7/2015 All rights reserved.

  • Page 80: Parameters: 9-** Profidrive

    Fieldbus CTW 1 [1657] Feedback [RPM] [1682] Fieldbus REF 1 [1660] Digital Input [3401] PCD 1 Write For Application [1661] Terminal 53 Setting [3402] PCD 2 Write For Application [1662] Analog Input 53 Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 81 9-19 Drive Unit System Number [1500] Operating hours Range: Function: [1501] Running Hours 1037 [0 - 65535 ] Manufacturer specific system ID. [1502] kWh Counter [1600] Control Word [1601] Reference [Unit] [1602] Reference [%] MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 82 0 by reset or power-up. [3402] PCD 2 Write For Application [3403] PCD 3 Write For Application [3404] PCD 4 Write For Application [3405] PCD 5 Write For Application Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 83 [0 - 65535 ] This parameter accepts the control word from a rate. Master Class 2 in the same format as PCD 1. 9,6 kbit/s 19,2 kbit/s 93,75 kbit/s MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 84 9-92 Changed Parameters (3) NOTICE Range: Function: Resets the PROFIBUS option only. [0 - 9999 ] This parameter shows a list of all the frequency converter parameters deviating from default setting. Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 85 [0 - 9999 ] This parameter shows a list of all the frequency converter parameters deviating from default setting. 9-99 Profibus Revision Counter Range: Function: [0 - 65535 ] Readout of revision count. MG06C602 Danfoss A/S © 7/2015 All rights reserved.

  • Page 86: Parameters: 12-** Ethernet

    [0 - 4294967295 ] Read only. Shows the lease time left for Mbps the current DHCP-assigned IP address. 12-06 Name Servers Range: Function: [0 - 2147483647] IP addresses of Domain Name Servers. Can be automatically assigned when using DHCP. Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 87 Applies to parameter 12-94 Broadcast Storm Protection, if the issued on ports where there is no link (see broadcast storm protection also includes multicast telegrams. parameter 12-10 Link Status). Option: Function: Broadcast only Disabled Broadcast & Multicast Enabled MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 88 Range: Function: [0 - 4294967295 ] Read-only. Advanced interface counters from a built- in switch can be used for low-level troubleshooting. The parameter shows a sum of port 1 + port 2. Danfoss A/S © 7/2015 All rights reserved. MG06C602...

  • Page 89: Parameters: 13-** Smart Logic Control

    Out of current range Illustration 4.23 shows an example with 3 events/actions: Below I low Above I high [16] Thermal warning [17] Mains out of range [18] Reversing MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 90 0 to 5. Select index 0 to program comparator 0, [30] SL Time-out 0 select index 1 to program comparator 1, and so on. [31] SL Time-out 1 [32] SL Time-out 2 [33] Digital input DI18 Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 91 (see parameter 13-40 Logic description. Rule Boolean 1, parameter 13-42 Logic Rule Boolean 2, or False parameter 13-44 Logic Rule Boolean 3). A timer is only false MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 92 Ignores parameter 13-42 Logic Rule Boolean 2, [33] Digital input DI18 parameter 13-43 Logic Rule Operator 2 and [34] Digital input DI19 parameter 13-44 Logic Rule Boolean 3. [35] Digital input DI27 Evaluates the expression [13-40] AND [13-42]. Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 93 FALSE) input for the selected logic rule. See parameter 13-40 Logic Rule Boolean 1, parameter 13-41 Logic Rule Operator 1 and parameter 13-42 Logic Rule Boolean 2, and the boolean input. See parameter 13-01 Start Event MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 94 [61] Logic rule 5 other preset reference commands coming [70] SL Time-out 3 from either the digital inputs, or via a [71] SL Time-out 4 fieldbus. [72] SL Time-out 5 [73] SL Time-out 6 Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 95 Any output with SL output B is high. out B high [40] Set digital Any output with SL output C is high. out C high [41] Set digital Any output with SL output D is high. out D high MG06C602 Danfoss A/S © 7/2015 All rights reserved.

  • Page 96: Parameters: 14-** Special Functions

    If parameter 2-10 Brake Function is [0] Off or [2] AC brake, the ramp follows the overvoltage ramping. If parameter 2-10 Brake Function is [1] Resistor Brake, the ramp follows the setting in Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 97 DC-link during ramp down. t [S] A Normal operation B Mains failure C Kinetic back-up D Mains return E Normal Operation: ramping Illustration 4.26 Kinetick Back-up MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 98 Select [1]-[12] Automatic reset x 1…x20 to Parameters for configuring auto reset handling, special trip perform between 1 and 20 automatic handling, and control card self test, or initialisation. resets after tripping. Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 99 When the current limit is reached during motor operation converter resets during the next power-up. or regenerative operation, the frequency converter tries to reduce torque below the preset torque limits as quickly as possible without losing control of the motor. MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 100 Constant-on mode Enter the level of motor magnetisation at low Constant-off mode speed. Selection of a low value reduces energy On-when-Inverter-is-on-else-off Mode loss in the motor, but also reduces load Variable-speed mode capability. Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 101 1000 Hz] linearly versus output frequency from the maximum level set in D=Default setting parameter 14-07 Dead Time Compen- x=Possible selection sation Level to a minimum level set in this parameter. MG06C602 Danfoss A/S © 7/2015 All rights reserved.

  • Page 102: Parameters: 15-** Drive Information

    [0 - 40 ] View the type code string used for reordering the Do not reset frequency converter in its original configuration. Reset counter Press [OK] to reset the running hours counter to zero (see parameter 15-01 Running Hours. Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 103 Size related [0 - 20 ] View the installed option software version. 15-62 Option Ordering No Range: Function: Size related [0 - 8 ] Shows the ordering number for the installed options. MG06C602 Danfoss A/S © 7/2015 All rights reserved.

  • Page 104: Parameters: 16-** Data Readouts

    View the torque value with sign, applied to 30000 Nm] the motor shaft. Some motors supply more than 160% torque. As a result, the minimum value and the maximum value depend on Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 105 [0 - 655.35 A] View the inverter nominal current, which used. should match the nameplate data on the connected motor. The data are used for calculation of torque, motor protection. MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 106 View the actual value at output 45 in mA. parameter 6-90 Terminal 42 Mode and The value shown reflects the selection in parameter 6-91 Terminal 42 Analog Output. parameter 6-70 Terminal 45 Mode and parameter 6-71 Terminal 45 Analog Output. Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 107 [0 - 0xFFFFFFFFUL ] Returns the extended status word 2 Profile. sent via the serial communication port in hex code. 16-86 FC Port REF 1 Range: Function: [-32768 - 32767 ] View the last received reference from the FC port. MG06C602 Danfoss A/S © 7/2015 All rights reserved.

  • Page 108: Parameters: 17-** Feedback Options

    10 kHz [2 - 15 kHz] 17-53 Transformation Ratio Range: Function: [0.1 - 1.1 ] 17-56 Encoder Sim. Resolution Option: Function: Disabled 1024 2048 4096 17-59 Resolver Interface Option: Function: Disabled Enabled Danfoss A/S © 7/2015 All rights reserved. MG06C602...

  • Page 109: Parameters: 18-** Data Readouts

    [0 - 100 %] Read only parameter used to display the tapered tension set point. 18-86 Tension Feedback Range: Function: [0 - 100 %] Read only parameter used to display the actual tension feedback. MG06C602 Danfoss A/S © 7/2015 All rights reserved.

  • Page 110: Parameters: 21-** Ext. Closed Loop

    The differentiator does not react to a constant error. It only provides a gain when the error changes. The quicker the error changes, the stronger the gain from the differentiator. Range: Function: [0 - 10 s] Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 111 Limit the DG to obtain a pure differen- tiator gain at slow changes and a constant differentiator gain where quick changes occur Range: Function: [1 - 50 ] MG06C602 Danfoss A/S © 7/2015 All rights reserved.

  • Page 112: Parameters: 22-** Application Functions

    The frequency converter reverts to closed-loop If setting for 5%, the boost pressure is P *1.05. control. The negative values can be used for cooling tower control where a negative change is needed. Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 113 22-62 Broken Belt Delay Range: Function: 10 s [0 - 600 Set the time for which the broken belt conditions must be active before carrying out the action selected in parameter 22-60 Broken Belt Function. MG06C602 Danfoss A/S © 7/2015 All rights reserved.

  • Page 114: Parameters: 30-** Special Features

    32-81 Motion Ctrl Quick Stop Ramp Range: Function: 1000 ms [50 - 3600000 This parameter defines the quick- stop ramp time from the maximum allowed velocity to 0 for motion control. Danfoss A/S © 7/2015 All rights reserved. MG06C602...

  • Page 115: Parameters: 33-** Motion Control Adv. Settings

    33-43 Negative Software Limit Active is set to [1] Active. When parameter 34-50 Actual Position reaches below the negative software limit set in this parameter, a position control fault alarm is reported. MG06C602 Danfoss A/S © 7/2015 All rights reserved.

  • Page 116: Parameters: 34-** Motion Control Data Readouts

    Value received in PCD9 of fieldbus telegram. [0 - 65535 ] Range: Function: 34-29 PCD 9 Read For Application [0 - 65535 ] Value sent in PCD9 of fieldbus telegram. Range: Function: [0 - 65535 ] Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 117 The actual position in user unit. Range: Function: [-1073741824 - 1073741824 ] 34-56 Track Error Readout of the error between calculated command position and actual position in UU. Range: Function: [-2147483647 - 2147483647 ] MG06C602 Danfoss A/S © 7/2015 All rights reserved.

  • Page 118: Parameters: 37-** Application Settings

    37-12 Pos. PID Anti Windup standstill to parameter 32-80 Maximum Allowed Velocity. Configure whether to enable the anti-windup of positioning PID. Range: Function: Option: Function: 5000 ms [50 - 100000 ms] Disable Enable Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 119 [13] Fwd. Operation [0 - 100 %] [20] Can not find home position 37-27 TLD Low Limit Set the low limit for the tension limit detection. Range: Function: [0 - 100 %] MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 120 [0.001 - 0.05 %] Input54(0~10 VDC or 0~20 mA ) 37-34 Reading at Core Use this parameter to set the analog input signal reading at the smallest core used. Range: Function: [0 - 10 ] Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 121 Function: Range: Function: Core diameter [0 - 100 %] Partial roll diameter 37-48 Tension PID Proportional Gain Sets the proportional gain for tension loop PID amplifier. Range: Function: [0 - 10 ] MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 122 Resets the diameter to a new value. If the new diameter select is energised, the partial core diameter value is used, otherwise the diameter is reset to core1 or core2 values based on the selected core. Option: Function: Danfoss A/S © 7/2015 All rights reserved. MG06C602...

  • Page 123: Parameter Lists

    0.1. The value 100 is therefore read as 10.0. Examples: 0 s⇒conversion index 0 0.00 s⇒conversion index -2 0 ms⇒conversion index -3 0.00 ms⇒conversion index -5 MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 124 Parameter 1-63 Slip Compensation Time Constant Parameter 1-64 Resonance Damping Parameter 1-65 Resonance Damping Time Constant Parameter 1-71 Start Delay Parameter 1-72 Start Function Parameter 1-73 Flying Start Parameter 1-75 Start Speed [Hz] Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 125 Parameter 2-16 AC brake Max. Current Parameter 2-17 Over-voltage Control Parameter 2-19 Over-voltage Gain Parameter 2-20 Release Brake Current Parameter 2-22 Activate Brake Speed [Hz] Table 5.5 Active/inactive Parameters 9) Not AC brake MG06C602 Danfoss A/S © 7/2015 All rights reserved.

  • Page 126: Parameter Lists

    LCP Copy [0] No copy 1 set-up FALSE – Uint8 0-51 Set-up Copy [0] No copy 1 set-up FALSE – Uint8 0-6* Password 0-60 Main Menu Password 0 N/A 1 set-up TRUE Uint16 Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 127 TRUE Int16 1-63 Slip Compensation Time Constant 0.1 s All set-ups TRUE Uint16 1-64 Resonance Dampening 100% All set-ups TRUE Uint16 1-65 Resonance Dampening Time Constant 0.005 s All set-ups TRUE Uint16 MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 128 2-2* Mechanical Brake 2-20 Release Brake Current All set-ups TRUE Uint32 2-22 Activate Brake Speed [Hz] 0 Hz All set-ups TRUE Uint16 2-23 Activate Brake Delay 0.0 s All set-ups TRUE Uint8 Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 129 [0] Off All set-ups TRUE – Uint8 3-93 Maximum Limit 100% All set-ups TRUE Int16 3-94 Minimum Limit -100% All set-ups TRUE Int16 3-95 Ramp Delay 1000 ms All set-ups TRUE Uint16 MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 130 All set-ups TRUE – Uint8 5-15 Terminal 33 Digital Input [16] Preset ref bit 0 All set-ups TRUE – Uint8 5-16 Terminal 31 Digital Input [0] No operation All set-ups TRUE – Uint8 Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 131 All set-ups TRUE Int32 6-16 Terminal 53 Filter Time Constant 0.01 s All set-ups TRUE Uint16 6-19 Terminal 53 mode [1] Voltage mode 1 set-up TRUE – Uint8 6-2* Analog Input 54 MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 132 Uint16 7-33 Process PID Proportional Gain 0.01 N/A All set-ups TRUE Uint16 7-34 Process PID Integral Time 9999 s All set-ups TRUE Uint32 7-35 Process PID Differentiation Time All set-ups TRUE Uint16 Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 133 0.025 s 1 set-up TRUE Uint16 8-4* FC MC protocol set 8-42 PCD Write Configuration ExpressionLimit 1 set-up TRUE – Uint8 8-43 PCD Read Configuration ExpressionLimit 1 set-up TRUE – Uint8 8-5* Digital/Bus MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 134 Programming Set-up [9] Active Set-up 1 set-up TRUE – Uint8 9-71 PROFIBUS Save Data Values [0] Off All set-ups TRUE – Uint8 9-72 PROFIBUSDriveReset [0] No action 1 set-up FALSE – Uint8 Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 135 1 set-up TRUE – Uint8 12-96 Port Config ExpressionLimit 1 set-up TRUE – Uint8 12-98 Interface Counters 4000 N/A All set-ups TRUE Uint32 12-99 Media Counters 0 N/A All set-ups TRUE Uint32 MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 136 0 N/A 1 set-up TRUE Uint32 14-3* Current Limit Ctrl. 14-30 Current Lim Ctrl, Proportional Gain 100% All set-ups TRUE Uint16 14-31 Current Lim Ctrl, Integration Time 0.020 s All set-ups TRUE Uint16 Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 137 15-48 LCP Id No 0 N/A 1 set-up FALSE VisStr[21] 15-49 SW ID Control Card 0 N/A 1 set-up FALSE VisStr[21] 15-50 SW ID Power Card 0 N/A 1 set-up FALSE VisStr[21] MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 138 All set-ups FALSE Uint16 16-5* Ref. & Feedb. 16-50 External Reference 1 set-up TRUE Int16 16-52 Feedback[Unit] 0 ProcessCtrlUnit 1 set-up TRUE Int32 16-53 Digi Pot Reference 0 N/A All set-ups FALSE Int16 Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 139 Uint32 16-94 Ext. Status Word 0 N/A 1 set-up TRUE Uint32 16-95 Ext. Status Word 2 0 N/A 1 set-up TRUE Uint32 16-97 Alarm Word 3 0 N/A 1 set-up TRUE Uint32 MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 140 Process PID Error All set-ups FALSE Int16 18-91 Process PID Output All set-ups FALSE Int16 18-92 Process PID Clamped Output All set-ups FALSE Int16 18-93 Process PID Gain Scaled Output All set-ups FALSE Int16 Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 141 High Starting Torque Current [%] ExpressionLimit All set-ups TRUE Uint32 30-22 Locked Rotor Protection [0] Off All set-ups TRUE Uint8 30-23 Locked Rotor Detection Time [s] 0.10 s All set-ups TRUE Uint8 MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 142 Negative Software Limit Active [0] Inactive 1 set-up TRUE – Uint8 33-44 Positive Software Limit Active [0] Inactive 1 set-up TRUE – Uint8 33-47 Target Position Window 0 N/A 1 set-up TRUE Uint16 Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 143 PCD 10 Read For Application 0 N/A All set-ups TRUE Uint16 34-5* Process Data 34-50 Actual Position 0 N/A All set-ups TRUE Int32 34-56 Track Error 0 N/A All set-ups TRUE Int32 MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 144 3754~3759 control the 37-40 Center Winder Cmd Src functions 1 set-up TRUE – Uint8 37-41 Diameter Change Rate 0.001% 1 set-up TRUE Uint8 37-42 Tapered Tension Change Rate 0.1% 1 set-up TRUE Uint8 Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 145 Uint8 37-57 Tension On/Off [0] Off 1 set-up TRUE – Uint8 37-58 Core Select [0] Core1 diameter 1 set-up FALSE – Uint8 37-59 Diameter Reset [0] Off 1 set-up FALSE – Uint8 MG06C602 Danfoss A/S © 7/2015 All rights reserved.

  • Page 146: Troubleshooting

    Line 1 identifies the warning in plain language and line 2 identifies the warning number. Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 147 Motor current is too low. Check settings. AMA big motor The motor is too big for the AMA to operate. AMA small motor The motor is too small for the AMA to operate. MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 148 Table 6.2 Warnings and Alarms Code List 1) These faults can be caused by mains distortions. Installing Danfoss line filter could fix this problem. WARNING/ALARM 4, Mains phase loss The alarm words, warning words and extended status...
  • Page 149 1-90 Motor Thermal Protection. Parameter 8-03 Control Timeout Time could possibly be increased. MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 150 If the alarm occurs See Table 6.3 for the causes and solutions for different again, contact your Danfoss internal faults. If the fault persists, contact the Danfoss supplier. supplier or service department for assistance. Table 6.3 Internal Fault List...
  • Page 151 Torque is below the torque level set for no load, indicating a broken belt. Parameter 22-60 Broken Belt Function is set for alarm. Troubleshooting • Troubleshoot the system and reset the frequency converter after the fault has been cleared. MG06C602 Danfoss A/S © 7/2015 All rights reserved.

  • Page 152: Index

    Default setting..................121 Local control panel................12 Digital Input.................... 49 Local reference..................17 Digital input mode................49 Logic rule....................89 Discharge time..................10 Main menu....................15 Electrical wiring..................7 Main reactance................30, 31 Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 153 Terminal 54 filter time constant..........63 Terminal 54 high current............... 63 Pulse output, 5-6*................. 59 Terminal 54 high voltage.............. 63 Pulse reference..................5 Terminal 54 low current..............63 Terminal 54 low voltage..............63 Terminal 54 mode................63 MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 154 Torque [%]..................... 103 Trip........................ 6 Trip condition..................144 Trip lock....................144 Unintended start................10, 96 Voltage imbalance................146 VVC+......................6 Warning and alarm list..............146 Warning current high................48 Warning current low................48 Danfoss A/S © 7/2015 All rights reserved. MG06C602...
  • Page 155 Index Programming Guide MG06C602 Danfoss A/S © 7/2015 All rights reserved.
  • Page 156 Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies.

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