Danfoss VLT AutomationDrive FC 300 Operating Instructions Manual
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Danfoss VLT AutomationDrive FC 300 Operating Instructions Manual

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VLT
AutomationDrive FC 300 Operating
Instructions
Contents
MG.33.A9.02 - VLT is a registered Danfoss trademark
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Summary of Contents for Danfoss VLT AutomationDrive FC 300

  • Page 1: Table Of Contents

    Motor Thermal Protection 4. How to Programme The Graphical and Numerical LCP How to Programme on the Graphical LCP How to Programme on the Numerical Local Control Panel Quick Setup Parameter Lists MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 2 ® AutomationDrive FC 300 Operating Contents Instructions 5. General Specifications 6. Troubleshooting Warnings/Alarm Messages Index MG.33.A9.02 - VLT is a registered Danfoss trademark...

  • Page 3: How To Read These Operating Instructions

    Chapter 4, How to Programme, shows you how to operate and programme the FC 300 via the Local Control Panel. Chapter 5, General Specifications, contains technical data about FC 300. Chapter 6, Troubleshooting, assists you in solving problems that may occur when using FC 300. MG.33.A9.02 - VLT is a registered Danfoss trademark...

  • Page 4: Approvals

    The VLT ® AutomationDrive FC 300 24 V DC Backup Instruction provides information for installing the 24 V DC Backup option. Danfoss Drives technical literature is also available online at www.danfoss.com/drives. 1.1.2. Approvals 1.1.3. Symbols Symbols used in these Operating Instructions.

  • Page 5: Abbreviations

    Nominal motor current Nominal motor frequency Nominal motor power Nominal motor voltage Parameter par. Protective Extra Low Voltage PELV Printed Circuit Board Rated Inverter Output Current Revolutions Per Minute Second Torque limit Volts MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 6 ® AutomationDrive FC 300 Operating 2. Safety Instructions and General Warning Instructions MG.33.A9.02 - VLT is a registered Danfoss trademark...

  • Page 7: Safety Instructions And General Warning

    The instructions in this manual must consequently be observed, as well as applicable local and national rules and safety regulations. MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 8 Instructions Installation in high altitudes At altitudes above 2 km, please contact Danfoss Drives regarding PELV. The voltage of the frequency converter is dangerous whenever connected to mains. Incorrect installation of the motor, frequency converter or fieldbus may cause dam- age to the equipment, serious personal injury or death.

  • Page 9: Avoid Unintended Start

    FC 300 Design Guide MG.33.BX.YY must be fol- lowed! The information and instructions of the Operating Instructions are not sufficient for a correct and safe use of the Safe Stop functionality! MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 10 ® AutomationDrive FC 300 Operating 2. Safety Instructions and General Warning Instructions MG.33.A9.02 - VLT is a registered Danfoss trademark...

  • Page 11: Safe Stop Installation (Fc 302 And Fc 301 - A1 Enclosure Only)

    Par. 14-50 can on FC 102/202/302 be used to disconnect the internal RFI capacitors from the RFI filter to ground. If this is done it will reduce the RFI performance to A2 level. MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 12 ® AutomationDrive FC 300 Operating 3. How to Install Instructions MG.33.A9.02 - VLT is a registered Danfoss trademark...

  • Page 13: How To Install

    Automatic Motor Adaptation, AMA • Programming Illustration 3.1: Diagram showing basic installa- Frame size is depending on enclosure type, tion including mains, motor, start/stop key, and power range and mains voltage potentiometer for speed adjustment. MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 14 ® AutomationDrive FC 300 Operating 3. How to Install Instructions MG.33.A9.02 - VLT is a registered Danfoss trademark...

  • Page 15: Accessory Bag

    101/301 units. For DC link connection (Load sharing) the connector 1 can be ordered sepa- rately (Code no 130B1064) An eight pole connector is included in accessory bag for FC 101/301 without Safe Stop. MG.33.A9.02 - VLT is a registered Danfoss trademark...

  • Page 16: Mechanical Installation

    Drill holes in accordance with the measurements given. You must provide screws suitable for the surface on which you want to mount the FC 300. Retighten all four screws. Mounting frame sizes A1, A2 and A3: MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 17 Mounting frame sizes A5, B1, B2, C1 and C2 provided with a back plate A due to insufficient on a non-solid back wall, the drive must be cooling air over the heat sink. MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 18 ® AutomationDrive FC 300 Operating 3. How to Install Instructions See the following tables for enclosure dimen- sions MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 19 * The front of the frequency converter is slightly convex. C is the shortest distance from back to front (i.e. measured from corner to corner) of the frequency converter. D is the longest distance from back to front (i.e. measured in the middle) of the frequency converter. MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 20 * The front of the frequency converter is slightly convex. C is the shortest distance from back to front (i.e. measured from corner to corner) of the frequency converter. D is the longest distance from back to front (i.e. measured in the middle) of the frequency converter. MG.33.A9.02 - VLT is a registered Danfoss trademark...

  • Page 21: Electrical Installation

    9.5 Nm bles Relay 0.5-0.6 Nm Earth 19 Nm E1, E2 250-400 kW 355-560 kW Line, motor cables 19 Nm Load Sharing, brake ca- 9.5 Nm bles Relay 0.5-0.6 Nm Earth 19 Nm MG.33.A9.02 - VLT is a registered Danfoss trademark...

  • Page 22: Removal Of Knockouts For Extra Cables

    The earth connection cable cross section must be at least 10 mm or 2 x rated mains wires terminated separately according to EN 50178. The mains connection is fitted to the mains switch if this is included. MG.33.A9.02 - VLT is a registered Danfoss trademark...

  • Page 23: Motor Connection

    Motor cable must be screened/armoured. If an unscreened/unarmoured cable is used, some EMC requirements are not complied with. Use a screened/armoured motor cable to comply with EMC emission specifications. For more information, see EMC Test Results MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 24 Illustration 3.3: Motor connection for A5 (IP filters to reduce the acoustic noise from a mo- 55/66/NEMA Type 12) enclosure tor, the switching frequency must be set ac- cording to the Sine-wave filter instruction in Par. 14-01. MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 25 B2. The suggested use of the holes are purely rec- C2. The suggested use of the holes are purely rec- ommendations and other solutions are possible. ommendations and other solutions are possible. MG.33.A9.02 - VLT is a registered Danfoss trademark...

  • Page 26: Fuses

    The frequency converter must be protected against short-circuit to avoid electrical or fire hazard. Danfoss recommends using the fuses mentioned below to protect service personnel and equip- ment in case of an internal failure in the drive. The frequency converter provides full short-circuit protection in case of a short-circuit on the motor output.
  • Page 27 5014006-06 KLN-R60 A2K-60R KTN-R80 JKS-80 JJN-80 5014006-08 KLN-R80 A2K-80R 15K-18K KTN-R125 JKS-150 JJN-125 2028220-12 KLN-R125 A2K-125R FWX-150 2028220-15 L25S-150 A25X-150 FWX-200 2028220-20 L25S-200 A25X-200 FWX-250 2028220-25 L25S-250 A25X-250 380-500 V, 525-600 V MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 28 Illustration 3.10: A2 and A3 enclosures Remove front-cover to access control termi- ensure proper fastening by applying a torque nals. When replacing the front-cover, please of 2 Nm. MG.33.A9.02 - VLT is a registered Danfoss trademark...

  • Page 29: Electrical Installation, Control Terminals

    Assembling of IP55 / NEMA Type 12 (A5 housing) with mains disconnector Mains switch is placed on left side on B1, B2, C1 and C2 enclosures. Mains switch on A5 en- closure is placed on right side MG.33.A9.02 - VLT is a registered Danfoss trademark...

  • Page 30: Connection Examples

    Terminal 37 = Safe stop (where available!) 3.4.2. Pulse Start/Stop Latched start Terminal 18 = Par. 5-10 [9] Stop inverse Terminal 27= Par. 5-12 [6] Terminal 37 = Safe stop (where available!) MG.33.A9.02 - VLT is a registered Danfoss trademark...

  • Page 31: Speed Up/Down

    Terminal 53, Low Voltage = 0 Volt Terminal 53, High Voltage = 10 Volt Terminal 53, Low Ref./Feedback = 0 Terminal 53, High Ref./Feedback = 1500 RPM Switch S201 = OFF (U) MG.33.A9.02 - VLT is a registered Danfoss trademark...

  • Page 32: Electrical Installation, Control Cables

    The digital and analogue in- and outputs must be connected separately to the FC 300 common inputs (terminal 20, 55, 39) to avoid ground currents from both groups to affect other groups. For example, switching on the digital input may disturb the analog input signal. MG.33.A9.02 - VLT is a registered Danfoss trademark...

  • Page 33: Switches S201, S202, And S801

    When changing the function of S201, S202 or S801 be careful not to use force for the switch over. It is recommended to remove the LCP fixture (cradle) when oper- ating the switches. The switches must not be operated with power on the frequency converter. MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 34 ® AutomationDrive FC 300 Operating 3. How to Install Instructions MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 35 AMA, or remove the Sine-wave filter during the AMA procedure. Press the [OK] key. The display shows “Press [Hand on] to start”. Press the [Hand on] key. A progress bar indicates if the AMA is in progress. MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 36 "Report Value” in the [Alarm Log] shows the last measuring sequence carried out by the AMA, before the frequency converter entered alarm mode. This number along with the description of the alarm will assist you in troubleshooting. If you contact Danfoss for service, make sure to mention number and alarm description.

  • Page 37: Additional Connections

    Provide further mo- tor protection by e.g. thermis- tors in each motor or individual thermal relays (circuit breakers are not suitable as protection). MG.33.A9.02 - VLT is a registered Danfoss trademark...

  • Page 38: Motor Thermal Protection

    For thermal motor protection it is also possible to use the MCB 112 PTC Thermistor Card option. This card provides ATEX certificate to protect motors in explosion hazardous areas, Zone 1/21 and Design Guide Zone 2/22. Please refer to the for further information. MG.33.A9.02 - VLT is a registered Danfoss trademark...

  • Page 39: How To Programme

    Operator data lines dis- playing data defined or chosen by the user. By pressing the [Status] key, up to one extra line can be add- ed.1 Status line: Status messages dis- playing text.1 MG.33.A9.02 - VLT is a registered Danfoss trademark...

  • Page 40: How To Programme On The Numerical Local Control Panel

    The control panel is divided into four functional groups: Numerical display. Menu keys and indicator lights - changing parameters and switching between display functions. Navigation keys and indicator lights (LEDs). Operation keys and indicator lights (LEDs). MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 41 Set the ramping down time with refer- 3-42 Ramp1 down time ence to nominal motor speed (set in par. 1-25) Set the site from where the reference 3-13 Reference site must work MG.33.A9.02 - VLT is a registered Danfoss trademark...

  • Page 42: Quick Setup

    Part of Language package 3 [48] Polish Part of Language package 4 [49] Russian Part of Language package 3 [50] Thai Part of Language package 2 [51] Bahasa Indonesian Part of Language package 2 MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 43 Enter the nominal motor speed value from the motor nameplate data. This data is used for calculating automatic motor com- lated pensations. This parameter cannot be adjusted while the motor is running. MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 44 This parameter cannot be adjusted while the motor is running. Enable complete AMA Performs AMA of the stator resistance R , the rotor resistance , the stator leakage reactance X , the rotor leakage reactance MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 45 The Maximum Reference unit matches: Configuration • The choice of configuration in par. 1-00 Mode Speed closed loop Torque : for [1], RPM; for [2], Reference/Feedback • The unit selected in par. 3-01 Unit MG.33.A9.02 - VLT is a registered Danfoss trademark...

  • Page 46: Parameter Lists

    This number refers to a conversion figure used when writing or reading to and from the frequency converter. Conv. index Conv. factor 1/60 100000 100000 10000 1000 0.01 0.00 0.000 0.0000 0.000001 MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 47 13-xx Smart Logic Control parameters 14-xx Special function parameters 15-xx Drive information parameters 16-xx Read out parameters 17-xx Encoder Option parameters 32-xx MCO 305 Basic parameters 33-xx MCO 305 Advanced parameters 34-xx MCO Data Readout parameters MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 48 ® AutomationDrive FC 300 Operating 4. How to Programme Instructions MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 49 ® AutomationDrive FC 300 Operating Instructions 4. How to Programme MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 50 ® AutomationDrive FC 300 Operating 4. How to Programme Instructions MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 51 ® AutomationDrive FC 300 Operating Instructions 4. How to Programme MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 52 ® AutomationDrive FC 300 Operating 4. How to Programme Instructions MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 53 ® AutomationDrive FC 300 Operating Instructions 4. How to Programme MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 54 ® AutomationDrive FC 300 Operating 4. How to Programme Instructions MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 55 ® AutomationDrive FC 300 Operating Instructions 4. How to Programme MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 56 ® AutomationDrive FC 300 Operating 4. How to Programme Instructions MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 57 ® AutomationDrive FC 300 Operating Instructions 4. How to Programme MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 58 ® AutomationDrive FC 300 Operating 4. How to Programme Instructions MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 59 ® AutomationDrive FC 300 Operating Instructions 4. How to Programme MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 60 ® AutomationDrive FC 300 Operating 4. How to Programme Instructions MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 61 ® AutomationDrive FC 300 Operating Instructions 4. How to Programme MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 62 ® AutomationDrive FC 300 Operating 4. How to Programme Instructions MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 63 ® AutomationDrive FC 300 Operating Instructions 4. How to Programme MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 64 ® AutomationDrive FC 300 Operating 4. How to Programme Instructions MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 65 ® AutomationDrive FC 300 Operating Instructions 4. How to Programme MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 66 ® AutomationDrive FC 300 Operating 4. How to Programme Instructions MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 67 ® AutomationDrive FC 300 Operating Instructions 4. How to Programme MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 68 ® AutomationDrive FC 300 Operating 4. How to Programme Instructions MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 69 ® AutomationDrive FC 300 Operating Instructions 4. How to Programme MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 70 ® AutomationDrive FC 300 Operating 4. How to Programme Instructions MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 71 ® AutomationDrive FC 300 Operating Instructions 4. How to Programme MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 72 ® AutomationDrive FC 300 Operating 4. How to Programme Instructions MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 73 ® AutomationDrive FC 300 Operating Instructions 4. How to Programme MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 74 ® AutomationDrive FC 300 Operating 5. General Specifications Instructions MG.33.A9.02 - VLT is a registered Danfoss trademark...

  • Page 75: General Specifications

    Voltage level, logic'0' PNP < 4 V DC Voltage level, logic'1' PNP >20 V DC Nominal input current at 24 V 50 mA rms Nominal input current at 20 V 60 mA rms MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 76 Voltage level see section on Digital input Maximum voltage on input 28 V DC Input resistance, R approx. 4 kΩ Pulse input accuracy (0.1 - 1 kHz) Max. error: 0.1% of full scale MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 77 68 (P,TX+, RX+), 69 (N,TX-, RX-) Terminal number 61 Common for terminals 68 and 69 The RS 485 serial communication circuit is functionally separated from other central circuits and galvanically isolated from the supply voltage (PELV). MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 78 Resolution of output frequency at 0 - 1000 Hz +/- 0.003 Hz Precise start/stop Repeat accuracy of (terminals 18, 19) ≤± 0.1 msec System response time (terminals 18, 19, 27, 29, 32, 33) ≤ 2 ms MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 79 As a response to a critical level, the frequency converter can adjust the switching frequency and/ or change the switching pattern in order to ensure the performance of the drive. MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 80 ® AutomationDrive FC 300 Operating 6. Troubleshooting Instructions MG.33.A9.02 - VLT is a registered Danfoss trademark...

  • Page 81: Troubleshooting

    After an alarm or trip, the motor carries on coasting, and the alarm and warning flash. Once the problem has been rectified, only the alarm continues flashing until the frequency converter is reset. MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 82 53 AMA motor too big 54 AMA motor too small 55 AMA parameter out of range 56 AMA interrupted by user 57 AMA time-out 58 AMA internal fault 59 Current limit Table 6.1: Alarm/Warning code list MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 83 Alarm flashing red tions. A trip lock is an action when an alarm Trip locked yellow and red occurs, which may cause damage to drive or MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 84 The intermediate circuit voltage (DC) is higher than the overvoltage limit of the control sys- WARNING/ALARM 3, No motor: tem. The frequency converter is still active. No motor has been connected to the output of the frequency converter. MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 85 There is short-circuiting in the motor or on the The fault is that the frequency converter is motor terminals. overloaded by more than 100% for too long. Turn off the frequency converter and remove the short-circuit. MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 86 This warning/alarm is only active if the supply Turn off the frequency converter and remove voltage to the frequency converter is lost and the brake resistor. parameter 14-10 is NOT set to OFF. Possible MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 87 Orientated Control is registered. Check the load connected to X30/7 or remove Debug information written in LCP short-circuit connection. Check parameter 1792 DSP watchdog is active. Debug- 5-33. ging of power part data Motor Ori- MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 88 Maximum Limit: level) and when the Digital Input from the The output frequency is higher than the value MCB 112 is deactivated. Warning: Automatic set in par. 4-19 Restart. MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 89 Select the correct type code in Par 14-23 ac- cording to the label on unit. Remember to select ‘Save to EEPROM’ to complete. ALARM 251, New Type Code: The Frequency Converter has got a new type code. MG.33.A9.02 - VLT is a registered Danfoss trademark...

  • Page 90: Index

    Cooling Conditions Dc Link Decoupling Plate Default Settings Devicenet Digital Inputs: Digital Output Disposal Instruction Electrical Installation 29, 32 Electrical Terminals Fuses General Warning Graphical Display Intermediate Circuit Ip21 / Type 1 MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 91 Parallel Connection Of Motors Potentiometer Reference Profibus Protection Protection And Features Pulse Start/stop Pulse/encoder Inputs Ramp 1 Ramp Down Time Ramp 1 Ramp Up Time Relay Outputs Removal Of Knockouts For Extra Cables MG.33.A9.02 - VLT is a registered Danfoss trademark...
  • Page 92 Shaft Performance Levels Side-by-side Installation Sine-wave Filter Speed Up/down Start/stop Stator Leakage Reactance Status Messages Switches S201, S202, And S801 Symbols Torque Characteristics Unintended Start Voltage Level Voltage Reference Via A Potentiometer Warnings MG.33.A9.02 - VLT is a registered Danfoss trademark...

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