Fig. 6-135: Spacer Washers For Rear Transfer Rollers - JLG Lull 1044C-54 II Series Service Manual

Transfer Carriage/Boom Pivot Bushings
31200079
8. Secure spindle to transfer carriage with spindle nut.
Distance Between Rails

Fig. 6-135: Spacer Washers for Rear Transfer Rollers

9. (Ref. Fig. 6-135) Check to see if the number of spacer washers
installed is correct.
a. Locate the point that is the shortest distance between the two rails
(usually near the center of the rails).
b. Move the transfer carriage forward until the rear transfer rollers are
at this point.
c. Measure the gap between the lip of the transfer roller and the inner
edge of the rail. If this measurement is not 1/16", remove the
transfer roller assembly and install or remove spacer washers until
the required measurement is reached.
10. Secure front transfer roller assembly to transfer carriage by tightening
spindle nut (Item 3) to3466 ft-lbs.
11. Remove two (2) grease fitting cover caps (Item 1) and lubricate grease
fittings (Item 2) with EP lithium based grease.
(Ref. Fig. 6-134) The following steps are required to replace transfer
carriage/boom pivot bushings.
1. Remove boom and shims as in this section.
2. Remove two (2) boom pivot bushings (Item 14) using a bushing driver
and hammer. Discard bushings.
Note: It may be necessary to cut out the old bushing.
3. Install new bushings so that each is centered in transfer carriage boss.
Note: It may be necessary to freeze the new bushing before installing it.
Transfer Roller
1/16"
Transfer
Carriage
Nut
Roller Spindle
Spacer Washer(s)
Thrust Washer
Rail
Boom and Transfer
6-133