JLG 260MRT Manuals

Manuals and User Guides for JLG 260MRT. We have 5 JLG 260MRT manuals available for free PDF download: Service And Maintenance Manual, Operation And Safety Manual, Quick Start Manual

JLG 260MRT Service And Maintenance Manual (107 pages)

Brand: JLG | Category: Scissor Lifts | Size: 3.83 MB

Introduction
3
Maintenance Safety Precautions
3
Table of Contents
5
List of Figures
6
List of Tables
8
Section 1 - Specifications

9
Subject - Section, Paragraph

9
- Operating Specifications
  9
- Capacities
  9
- Component Data
  9
- Lubrication Specifications
  10
  - D1005 Kubota Diesel
    10
  - Tire/Pump Specifications
    10
- Cylinder Specifications
  11
- Pressure Settings
  11
- Limit Switches
  11
- Major Component Weights
  11
- Critical Stability Weights
  11
- Serial Number Locations
  12
  - Key Tolubricants
    13
  - Lubrication Diagram
    13
  - Lubrication Chart
    13
  - Operating Temperature Specifications - Kubota
    14
- Torque Charts
  15
Procedures

21
- General
  21
- Servicing and Maintenance Guidelines
  21
- Cleanliness
  21
- Lubrication Information
  22
  - Bolt Usage and Torque Application
    22
  - Hydraulic System
    22
  - Hydraulic Oil
    22
- Cylinders - Theory of Operation
  23
- Valves - Theory of Operation
  23
  - Changing Hydraulic Oil
    23
  - Solenoid Control Valves
    23
- Component Functional Description
  24
- Wear Pads
  24
- Cylinder Checking Procedures
  24
- Lift Cylinder Removal and Installation
  25
- Cylinder Repair
  29
  - Disassembly
    29
  - Cylinder Barrel Support
    29
  - Capscrew Removal
    29
  - Cleaning and Inspection
    30
  - Tapered Bushing Removal
    30
  - Assembly
    31
  - Rod Seal Installation
    31
  - Wiper Seal Installation
    31
  - Installation of Head Seal Kit
    31
  - Piston Seal Kit Installation
    32
  - Tapered Bushing Installation
    32
  - Seating the Tapered Bearing
    32
  - Poly-Pak Piston Seal Installation
    33
  - Rod Assembly Installation
    33
  - Cylinder Component Torque Specifications
    33
  - Holding Valve Torque Specifications
    33
- Steer Cylinder Repair
  34
  - Removal
    34
  - Installation
    35
  - Steer Cylinder Assembly
    36
  - Leveling Jack Assembly
    37
- Limit Switch Adjustment
  40
- Pressure Setting Procedures
  40
- Drive Pump Start-Up Procedure
  43
  - Inspection
    44
  - Reassembly
    44
- Automatic Choke - Field Adjustment (DF-750)
  44
- Joystick Controller
  45
  - Joystick Specifications
    45
  - Joystick Plug Loading Chart
    45
- Tilt Sensor
  47
  - Tilt Sensor Location
    47
  - Tilt Sensor Removal
    47
  - Tilt Sensor Harness Chart
    47
- Calibrations
  49
  - Tilt Sensor Calibration
    49
  - Joystick Calibration
    50
- Electronic Control System
  51
- Flash Codes and Descriptions
  55
  - Help Messages and Flash Codes - Software P1.X
    55
  - Analyzer Flow Chart
    57
- Machine Model Adjustment
  62
- Machine Configuration Programming Information
  63
- Preventive Maintenance and Inspection Schedule
  63
- Preventive Maintenance and Safety Inspection
  64
Section 3 - General Electrical Information & Schematics

67
- General Electrical Information and Schematics
  67
- Multimeter Basics
  67
  - Backprobing
    67
  - Polarity
    67
  - Voltage Measurement
    68
  - Resistance Measurement
    68
  - Continuity Measurement
    69
  - Current Measurement
    69
  - Continuity Measurement over Long Distances
    70
  - Requirements
    70
  - Procedure
    70
- Applying Silicone Dielectric Compound to Amp Connectors
  71
  - AMP Connector
    71
  - Connector Assembly
    72
  - Connector Disassembly
    74
  - Service - Voltage Reading
    75
  - Connector Installation
    75
- Working with Deutsch Connectors
  76
  - Automatic Switches
    78
  - Basic Check
    78
  - Switch Wiring - Low Side, High Side
    78
  - Troubleshooting Information
    79
  - Hydraulic Circuit Checks
    79
  - Elevation System Troubleshooting
    80
  - Chassis Troubleshooting
    82
  - Hydraulic System Troubleshooting
    85
  - Electrical System Troubleshooting
    86
- Electrical Schematics
  88
  - Electrical Schematic
    92
  - Electrical Componants Installation
    96
  - Hydraulic Schematic
    100
  - Hydraulic Diagram
    102

JLG 260MRT Operation And Safety Manual (92 pages)

Brand: JLG | Category: Boom Lifts | Size: 4.96 MB

Table of Contents
7
Section 1 - Safety Precautions
11
General
11
Pre-Operation
11
Operator Training and Knowledge
11
Workplace Inspection
12
Machine Indspection
14
Operation
14
General
14
Trip and Fall Hazards
15
Electrocution Hazards
16
Minimum Approach Distances (M.A.D.)
17
Tipping Hazards
18
Crushing and Collision Hazards
19
Towing, Lifting, and Hauling
20
Maintenance
20
General
20
Maintenance Hazards
20
Battery Hazards
21
Section 2 - User Responsibilities, Machine Preparation, and Inspection
23
Personnel Training
23
Operator Training
23
Training Supervision
23
Operator Responsibility
23
2.2 Preparation, Inspection, and Maintenance
24
Inspection and Maintenance Table
25
Pre-Start Inspection
26
Preparing the Machine for Operation
27
Function Check
27
Dual Fuel System (if Equipped)
29
Walk Around Inspection Diagram
30
General
31
Section 3 - User Responsibilities and Machine Control
33
General
33
Operating Characteristics and Limitations
33
Placards
33
Capacities
33
Controls and Indicators
34
Ground Control Station
34
Ground - Control Station
36
Platform Control Station
37
Platform - Control Station
39
Platform Control Front Panel
40
Platform - Control Front Panel
41
Indicator Panel Led's
42
Platform - Indicator Panel
43
Decals
44
ANSI, ANSI Export, CSA
44
Ce, aus
48
Section 4 - Machine Operation
51
Description
51
Engine Operation
51
Power Selector Switch
51
Emergency Stop Switch
51
Starting Procedure
52
Operating Characteristics
53
Leveling Jacks
53
Auto Leveling
53
Manual Level Adjustment (Trim)
53
Platform
54
Platform Loading
54
Raising
55
Lowering
55
Platform Extension
56
Driving
56
Steering
56
Driving Forward
57
Driving in Reverse
57
Grade and Sideslope Depiction
58
Parking and Stowing
59
Tie down
59
Lifting
59
Towing
60
Lifting Chart
61
Platform Rails - Fold-Down Procedure
62
Platform Rails - Fold down Sequence - Front/Rear
63
Platform Rails - Fold down Sequence - Deck Extension Side
64
Platform Rails - Fold down Sequence - Main Platform Side
65
Section 5 - Emergency Procedures
67
General
67
Emergency Stop Switch
67
Manual Descent
67
Emergency Operation
67
Operator Unable to Control Machine
68
Platform Caught Overhead
68
Righting of Tipped Machine
69
Post-Incident Inspection
69
Incident Notification
69
Section 6 - Accessories
71
1/2 Airline
72
Platform Worklights
72
Platform Rail Padding
73
With Deck Bumpers
73
Section - 7 - General Specifications and Operator Mainte
75
Introduction
75
Operating Specifications
76
Dimensional Data
77
Capacities
77
Tires
77
Batteries
77
Engine Battery Specifications
77
Engine
78
Engine Specifications
78
Lubrication
80
Lubrication Specifications
80
Engine Operating Temperature Specifications (Kubota)
81
Engine Operating Temperature Specifications (Kubota)
82
Operator Maintenance
83
Safety Prop
83
Inspection Check Points
84
Lubrication Diagram
84
Hydraulic Oil
85
Tires and Wheels
86
Tire Damage
86
Tire Replacement
86
Wheel Replacement
87
Wheel Installation
87
Supplemental Information
88
Section 8 - Inspection and Repair Log
89
Inspection and Repair Log
89

JLG 260MRT Operation And Safety Manual (90 pages)

Brand: JLG | Category: Boom Lifts | Size: 2.29 MB

Revision Log
6
Table of Contents
7
Section - Paragraph, Subject

10
Section - Paragraph, Subject Page

11
Section 1. Safety Precautions

11
- General
  11
- Pre-Operation
  11
  - Operator Training and Knowledge
    11
  - Workplace Inspection
    12
- Beaufort Scale (for Reference Only)
  13
  - Machine Inspection
    14
  - Operation
    14
    
    General
    14
    
    Trip and Fall Hazards
    15
    
    Electrocution Hazards
    16
- Minimum Approach Distances (M.A.D.)
  17
  - Tipping Hazards
    18
  - Crushing and Collision Hazards
    19
  - Towing, Lifting, and Hauling
    20
  - Maintenance
    20
    
    General
    20
    
    Maintenance Hazards
    20
    
    Battery Hazards
    21
Section 2 - User Responsibilities, Machine Preparation and Inspection

23
- Personnel Training
  23
  - Operator Training
    23
  - Training Supervision
    23
  - Operator Responsibility
    23
- 2.2 Preparation, Inspection, and
  24
  - Maintenance
    24
- Inspection and Maintenance Table
  25
  - Pre-Start Inspection
    26
    
    Preparing the Machine for Operation
    27
    
    Function Check
    27
  - Dual Fuel System (if Equipped)
    28
  - Walk Around Inspection Diagram
    30
    
    General
    31
  - Walk Around Inspection Points - Sheet 2
    32
Section 3 - User Responsibilities and Machine Control

33
- General
  33
- Operating Characteristics and Limitations
  33
  - Placards
    33
  - Capacities
    33
- Controls and Indicators
  34
  - Ground Control Station
    34
- Platform Control Station
  37
- Platform - Control Station
  39
  - Platform Control Front Panel
    40
- Platform - Control Front Panel
  41
  - Indicator Panel Led's
    42
- Platform - Indicator Panel
  43
- Decal Location (ANSI)
  44
- Decal Legend (ANSI)
  45
  - Decal Location (ANSI Export)
    46
- Decal Legend (ANSI Export)
  47
  - Decal Location (CE/AUS)
    48
- Decal Legend - (CE/AUS)
  49
Section 4 - Machine Operation

51
- Description
  51
- Engine Operation
  51
  - Power Selector Switch
    51
- Emergency Stop Switch
  51
- Starting Procedure
  51
- Operating Characteristics
  53
  - Leveling Jacks
    53
  - Auto Leveling
    53
  - Manual Level Adjustment (Trim)
    54
- Platform
  54
  - Platform Loading
    54
  - Raising
    55
  - Lowering
    55
  - Platform Extension
    56
- Driving
  56
  - Steering
    56
  - Driving Forward
    57
  - Driving in Reverse
    57
  - Grade and Sideslope Depiction
    58
- Parking and Stowing
  59
- Tie down
  59
  - Lifting
    59
- Towing
  60
  - Lifting Chart
    61
- Platform Rails - Fold-Down Procedure
  62
Section 5 - Emergency Procedures

67
- General
  67
  - Emergency Stop Switch
    67
  - Manual Descent
    67
- Emergency Operation
  67
- Incident Notification
  69
  - Ground - Control Station
    69
Section 6 - General Specifications and Operator Maintenance

71
- Introduction
  71
- Operating Specifications
  72
  - Dimensional Data
    73
  - Capacities
    73
  - Tires
    73
  - Batteries
    73
  - Engine
    74
- Hydraulic Oil
  75
- Lubrication Specifications
  75
  - Engine Operating Temperature Specifications
    76
  - Engine Operating Temperature Specifications
    77
- Operator Maintenance
  78
  - Safety Prop
    78
  - Inspection Check Points
    79
  - Lubrication Diagram
    79
- Tires and Wheels
  81
  - Tire Damage
    81
  - Tire Replacement
    81
  - Wheel Replacement
    82
  - Wheel Installation
    82
- Supplemental Information
  83
Section 7 - Inspection and Repair Log

85
- Inspection and Repair Log
  85

JLG 260MRT Operation And Safety Manual (93 pages)

Brand: JLG | Category: Lifting Systems | Size: 8.12 MB

Table of Contents
7
Section 1. Safety Precautions

10
- General
  10
- Pre-Operation
  10
  - Operator Training and Knowledge
    10
  - Workplace Inspection
    11
  - Machine Inspection
    11
- Operation
  12
  - General
    12
  - Trip and Fall Hazards
    13
  - Electrocution Hazards
    14
  - Tipping Hazards
    15
  - Crushing and Collision Hazards
    18
- Towing, Lifting, and Hauling
  19
- Maintenance
  19
  - General
    19
  - Maintenance Hazards
    19
  - Battery Hazards
    20
Section 2 - User Responsibilities, Machine Preparation, and Inspection

22
- Personnel Training
  22
  - Operator Training
    22
  - Training Supervision
    22
  - Operator Responsibility
    22
  - Machine Familiarization
    23
- 2.2 Preparation, Inspection, and Maintenance
  23
  - Inspection and Maintenance Table
    24
    
    Pre-Start Inspection
    25
  - Walk-Around Inspection
    26
  - Function Check
    29
  - Dual Fuel System (if Equipped)
    30
Section 3 - Machine Controls and Indicators

32
- General
  32
- Controls and Indicators
  33
  - Ground Control Station
    33
  - Platform Control Station
    36
  - Platform Control Front Panel
    39
  - Indicator Panel Leds
    41
- Decals
  43
  - ANSI, ANSI Export, CSA
    43
  - Ce, aus
    49
Section 4 - Machine Operation

50
- General
  50
- Description
  50
- Operating Characteristics and Limitations
  52
  - Placards
    52
  - Capacities
    52
  - Stability
    52
- Platform Loading
  52
- Engine Operation
  53
  - Power Selector Switch
    53
  - Emergency Stop Switch
    53
- Starting Procedure
  53
- Operating Characteristics
  54
  - Leveling Jacks
    54
  - Auto Leveling
    54
  - Manual Level Adjustment (Trim)
    55
- Platform
  56
  - Platform Loading
    56
  - Raising
    56
  - Lowering
    57
  - Platform Extension
    57
- Driving
  58
  - Steering
    59
  - Driving Forward
    59
  - Driving in Reverse
    59
Section - 8 - Inspection and Repair Log

60
Section 5 - Emergency Procedures

69
- General
  69
  - Manual Descent
    69
- Emergency Operation
  70
  - Operator Unable to Control Machine
    70
  - Platform Caught Overhead
    70
  - Righting of Tipped Machine
    71
    
    Post-Incident Inspection
    71
  - Incident Notification
    71
Section 6 - Accessories

73
- 1/2 Airline
  74
- Platform Worklights
  74
- Platform Rail Padding
  75
  - With Deck Bumpers
    75
Nance

77
Section - 7 - General Specifications and Operator Mainte

77
- Introduction
  77
- Specifications
  78
  - Operating Specifications
    78
  - Platform Capacity
    78
  - Dimensional Data
    79
  - Batteries
    79
  - Tires
    79
  - Capacities
    79
  - Lubrication
    81
- Engine Operating Temperature Specifications (Kubota)
  82
- Engine Operating Temperature Specifications (Kubota)
  83
  - Operator Maintenance
    84
    
    Safety Prop
    84
    
    Inspection Check Points
    85
  - Tires and Wheels
    87
    
    Tire Damage
    87
    
    Tire Replacement
    87
    
    Wheel Replacement
    88
    
    Wheel Installation
    88
  - Supplemental Information
    89

JLG 260MRT Quick Start Manual (8 pages)

Scissor Platform Control Measures

Brand: JLG | Category: Lifting Systems | Size: 0.92 MB

JLG Categories

Boom Lifts Lifting Systems Scissor Lifts Construction Equipment Forklifts

More JLG Manuals

JLG 260MRT Manuals

JLG 260MRT Service And Maintenance Manual (107 pages)

Table of Contents

Section 1 - Specifications

Subject - Section, Paragraph

Procedures

Section 3 - General Electrical Information & Schematics

JLG 260MRT Operation And Safety Manual (92 pages)

Table of Contents

JLG 260MRT Operation And Safety Manual (90 pages)

Table of Contents

Section - Paragraph, Subject

Section - Paragraph, Subject Page

Section 1. Safety Precautions

Section 2 - User Responsibilities, Machine Preparation and Inspection

Section 3 - User Responsibilities and Machine Control

Section 4 - Machine Operation

Section 5 - Emergency Procedures

Section 6 - General Specifications and Operator Maintenance

Section 7 - Inspection and Repair Log

JLG 260MRT Operation And Safety Manual (93 pages)

Table of Contents

Section 1. Safety Precautions

Section 2 - User Responsibilities, Machine Preparation, and Inspection

Section 3 - Machine Controls and Indicators

Section 4 - Machine Operation

Section - 8 - Inspection and Repair Log

Section 5 - Emergency Procedures

Section 6 - Accessories

Nance

Section - 7 - General Specifications and Operator Mainte

JLG 260MRT Quick Start Manual (8 pages)

Related Products

JLG Categories