Chrysler 1997 Stratus Convertible RHD Service Manual page 767

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JX
REMOVAL AND INSTALLATION (Continued)
(5) Install rear timing belt cover and timing belt
idler pulley.
(6)
Install timing belt and camshaft sprocket.
Refer to procedure outlined in this section.
(7) Install cam sensor and fuel injectors wiring
connectors.
(8)
Install coil pack and plug wires onto the
engine. Connect coil pack wiring connector.
(9) Install power steering pump assembly.
(10) Raise vehicle and install the exhaust pipe to
the manifold.
(11) Install power brake vacuum hose to the intake
manifold.
(12) Install accessory drive belts. Refer to Group 7,
Cooling System for procedure.
(13) Install throttle linkage. Refer to Group 14,
Fuel System for procedures.
(14) Install air cleaner and connect all vacuum
lines, electrical wiring and fuel lines to the throttle
body.
(15) Fill cooling system. Refer to Group 7, Cooling
System for procedure. Connect negative battery
cable.
VALVES AND VALVE SPRINGS
REMOVAL
(1)
With cylinder head removed, compress valve
springs using a universal valve spring compressor.
(2)
Remove valve retaining locks, valve spring
retainers, valve stem seals and valve springs.
(3)
Before removing valves, remove any burrs
from valve stem lock grooves to prevent dam-
age to the valve guides. Identify valves to insure
installation in original location.
(4) Inspect and clean the valves. Refer to Cleaning
and Inspection outlined in this section for procedure.
INSTALLATION
(1)
Coat valve stems with clean engine oil and
insert in cylinder head.
(2)
Install new valve stem seals on all valves
using a valve stem seal tool (Fig. 47). The valve stem
seals should be pushed firmly and squarely over
valve guide.
CAUTION: When oversize valves are used, the cor-
responding oversize valve seal must also be used.
Excessive guide wear may result if oversize seals
are not used with oversize valves.
Fig. 47 Valve Stem Oil Seal Tool
(3) Install valve springs and retainers. Compress
valve springs only enough to install locks, taking
care not to misalign the direction of compression.
Nicked valve stems may result from misalignment of
the valve spring compressor.
CAUTION:
When depressing the valve spring
retainers with valve spring compressor the locks
can become dislocated. Ensure both locks are in
the correct location after removing tool.
(4) Check the valve spring installed height B after
GARTER
refacing the valve and seat (Fig. 48). Make sure mea-
surements are taken from top of spring seat to the
bottom surface of spring retainer. If height is greater
than 38.75 mm (1.525 in.), install a .762 mm (0.030
in.) spacer under the valve spring seat to bring
spring height back within specification.
Fig. 48 Checking Spring Installed Heightand Valve
Tip Height Dimensions
VALVE SEAL TOOL VALVE STEM
2.4L ENGINE
VALVE
SPRING SEAT
SPRING
9 - 31
HEAD SUR-
CYLINDER
FACE

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