Christie CP2215 Service Manual
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Christie CP2215 Service Manual

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CP2215
S e r v i c e M a n u a l
020-101226-03

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  • Page 1 CP2215 S e r v i c e M a n u a l 020-101226-03...
  • Page 3 CP2215 S E R V I C E M A N U A L 020-101226-03...
  • Page 4 Performance specifications are based on information available at the time of printing. Christie makes no warranty of any kind with regard to this material, including, but not limited to, implied warranties of fitness for a particular purpose. Christie will not be liable for errors contained herein or for incidental or consequential damages in connection with the performance or use of this material.

  • Page 5: Table Of Contents

    Remove the Exhaust Panel Skin ........26 CP2215 Service Manual...
  • Page 6 Remove the Light Sensor Module ........51 CP2215 Service Manual...
  • Page 7 Miscellaneous ...........70 CP2215 Service Manual...
  • Page 8 Internal View ........... 76 CP2215 Service Manual...

  • Page 9: Introduction

    Christie CP2215 projector. Every effort has been made to make sure the information in this manual is accurate and complete. However, due to continuing research all information is subject to change without notice. Christie assumes no responsibility for omissions or inaccuracies.

  • Page 10: Lamp Power Supply

    • A dedicated earth wire must be installed on the projector before it can be connected to power. The dedicated earth wire can only be installed by a Christie accredited service technician or an electrician. All installations must meet the electrical codes for your area.

  • Page 11: Uv Light

    • Some medications are known to increase sensitivity to UV radiation. High Temperatures Only Christie authorized service technicians trained specifically on lamp replacement and lamp safety may handle the lamp. A high-pressure lamp may explode if improperly handled. Always wear Christie approved protective safety clothing (598900-95) whenever the lamp door is open or while handling the lamp.

  • Page 12: Lead Dress

    Security Roles Only Christie authorized service technicians should perform field repair and service to the unit. Marriage must also only be performed by Christie authorized service technicians. Theater personnel may only perform diagnostic functions, such as running the Interrogator CP2215 Service Manual 020-101226-03 Rev.

  • Page 13: Technical Support

    Technical Support For immediate assistance with common problems, see Troubleshooting, on page 5-1. If you cannot resolve your issue, contact Christie support: North and South America: +1-800-221-8025 or tech-support@christiedigital.com Europe, Middle East, and Africa: +44 (0) 1189 778111 or techsupport-emea@christiedigital.com Asia Pacific: tech-asia@christiedigital.com...
  • Page 14 Introduction CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 15: Adjust The Image

    2. Remove the top lid. See Remove the Top Lid on page 22. 3. Put on a pair of heat resistant gloves and UV resistant glasses. 4. Open the integrator rod access door. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 16: Align The Fold Mirror

    2. Display a full white test pattern: a. On the touch panel controller (TPC), tap the Test Pattern icon ( ) in the taskbar. b. Tap All Test Patterns. c. Tap RBG-12bit-Full Screen White. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)
  • Page 17 (C). Cap Screw (x2) Set Screw (x2) 6. Equally turn the set screw (C) and cap screw (D) in opposite directions until the black corner is removed. 7. Replace the top lid. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 18: Adjust Vertical Boresight Angle

    When adjusting boresight, you must maintain the boresight distance from the lens to the prism plane set by Christie. For example, when you move the top screw outward, turn the bottom two boresight screws to maintain the overall distance.

  • Page 19: Adjust Horizontal Boresight

    When adjusting boresight, you must maintain the boresight distance from the lens to the prism plane set by Christie. For example, when you move the top screw outward, turn the bottom two boresight screws to maintain the overall distance.
  • Page 20 6. Check the screen each time an adjustment is made. The right-side adjustments affect the top- right and bottom-left points on the screen. Once both cross hairs are in focus, lock the set screw for right boresight. 7. Repeat Steps 5 to 7 for the left-side. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 21: Yellow Notch Filter Color Calibration

    3. Create a channel that includes the new MCGD file: a. Tap Menu > Channel Setup. b. Select a channel in the Channel Name list. c. Tap the Launch Dialog icon. d. Enter a name for the channel and tap Enter. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)
  • Page 22 Automatic Scan Type Automatically performs scan type detection. This feature is Detection supported for PIBS1 inputs only. Use PCT Applies Christie Pureformity Color Technology (PCT) to the channel. PCT File Identifies the Christie Pureformity Color Technology (PCT) file associated with the channel.
  • Page 23 LCD shutter glasses, Z screen, or rotating 3D wheel to synchronize the output. Values between 0 and 65535 are accepted. Tap the Launch Dialog button enter the dark time value. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)
  • Page 24 Remove the top lid. See Remove the Top Lid on page 22. b. Remove the front skin. See Remove the Front Skin on page 22. c. Loosen the 2 adjustment screws on the yellow notch filter. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 25: Align The Lamp With Lamploc

    Normally, the three colors should overlap precisely to form pure white lines throughout the image and one or more poorly converged individual colors may appear adjacent to some or all of the lines. Contact your Christie accredited service technician to correct DMD convergence issues.

  • Page 26: Manually Override The Shutter

    Move the douser to the open or closed position. 5. Replace the high security lid and the top lid. 6. Replace the lens. 7. Reconnect the projector to AC power and turn it on. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 27: Parts And Module Replacement

    Manufacture Date Inspect the Card Cage Filter Use only high efficiency Christie approved filters. Never operate the projector without the filter installed. Failure to comply could result in minor or moderate injury. Check the condition of the card cage air filter monthly.

  • Page 28: Remove The Service Panel

    3. Open the integrator rod access door and loosen the second service panel screw. 4. Push the clips on the inside, top of the service panel down and out to remove the service panel. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 29: Clean A Washable Filter

    10. Record the date the filter was cleaned. 11. Replace the filter following the instructions for the specific filter. See Inspect the Card Cage Filter on page 19 Remove the Service Panel on page CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 30: Remove The Top Lid

    22. 5. Remove the card cage intake air filter cover. See Inspect the Card Cage Filter on page 19. 6. Remove the 4 screws that secure the skin to the projector structure. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 31: Remove The Touch Panel Controller

    2. Pull the TPC outward and away from the extension arm. 3. Disconnect the TPC harness. 4. Remove the 3 screws securing the ball mount to the projector and then remove the ball mount. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 32: Remove The High Security And Light Engine Lid

    4. Unlock the high security lid with the high security key. 5. Lift the lid up and out. 6. Remove the 2 screws securing the light engine lid to the center structure and then lift the lid up and out of the projector. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 33: Remove The Card Cage Skin

    41. 7. Remove the four screws that secure the skin to the corner brackets. 8. Remove the five screws from the bottom edge of the skin. 9. Pull the card cage panel out. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 34: Remove The Rear Skin

    1. Turn the lamp off and cool the projector for at least 15 minutes. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 35: Remove The Safety Shield

    7. Remove the 4 screws that secure the skin to the corner brackets. 8. Pull the skin forward and out. Remove the Safety Shield EXPLOSION HAZARD! Wear Christie approved protective clothing (598900-95) when the safety shield is open and handling the lamp. Failure to comply results in death or serious injury.

  • Page 36: Replace The Lamp

    • EXPLOSION HAZARD. Wear authorized protective clothing whenever the lamp door is open and when handling the lamp. Never twist or bend the quartz lamp body. Use the correct wattage lamp supplied by Christie. Failure to comply results in death or serious injury.
  • Page 37 Dispose of lamp box according to local area safety regulations. Failure to comply could result in death or serious injury. 9. Install the new lamp. See Install the New Lamp on page 30. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 38: Install The New Lamp

    Lamp serial number. Reason for Change Reason the lamp was changed. Lamp Expiry (Hours) Number of hours the lamp can operate before replacement. Hours Used Number of hours the lamp has operated before installation. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 39: Remove The Lens

    2. Turn the projector off and then disconnect it from AC power. 3. Remove the lamp. See Replace the Lamp on page 28. 4. Remove the top lid. See Remove the Top Lid on page 22. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 40: Remove The Low Voltage Power Supply

    3. Prop up the appropriate end of the projector, or shift the projector off of the table or pedestal to create enough clearance. To remove the front feet, 6in. (15 cm) of clearance is required. To remove the rear feet, 9in. (23cm) of clearance is required. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 41: Remove The Lamp Door Interlock

    9. Remove the screw securing the LPS to the center structure. 10. Remove the P-clips securing the AC harness to the LPS. 11. Disconnect the AC power and communication harnesses. 12. Tilt the LPS up and slide it out of the projector. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 42: Remove The Lamp Adjust Assembly

    Three of these screws are located on the bracket outside the reflector. The fourth screw is located inside the casing below the reflector. 8. Carefully lift the reflector assembly straight up and out of the projector; do not touch the UV filter glass or the reflector. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 43: Replace The Uv Filter

    8. To reinstall the UV filter, perform the steps in reverse order. Make sure that the filter is installed with the arrow indicator on the edge of the filter pointing towards the lamp. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 44: Replace The Light Engine

    9. Disconnect the thermal sensor harness (J40) from the environmental board (EVB). 10. Disconnect the two quick disconnect hoses to the light engine. 11. Lift the bracket securing the coolant hoses up and away from the projector structure. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 45: Replace The Douser Assembly

    When loosening screw A, make sure you do not contact the capacitor with the hex key. If you damage the capacitor, the light engine must be returned to Christie. 13. Remove the light engine from the projector. 14. Cover the light engine with an electro-static protective cover.

  • Page 46: Remove The Integrated Motor Control Board

    Disconnect the 11 harnesses for the lamp IMCB. 6. Loosen the captive screw. 7. Slide the IMCB toward the operator side of the projector to disengage the locking pins. 8. Lift the IMCB through the top of the projector. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 47: Remove The Environmental Board

    12. Remove the intake duct. 13. Disengage the IMCB harness assembly from the cable clamps and remove the assembly through the front of the projector. 14. Remove the 4 lens mount screws. 15. Remove the lens mount. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 48: Remove The Ac Line Filters

    1. Turn the lamp off and cool the projector for at least 15 minutes. 2. Turn the projector off and then disconnect it from AC power. 3. Remove the lamp. See Remove the Existing Lamp on page 28. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 49: Card Cage

    5. Remove the 2 screws that secure the AC line filter to the bracket. 6. Disconnect the 2 harnesses from the 220V AC line filter. Card Cage Only Christie authorized service technicians should open the high security lid or access the electronics inside the card cage. Remove the Card Cage The card cage module consists of the PIB, PIB faceplate board, ICP and backplane.

  • Page 50: Remove The Projector Intelligence Board

    The PIB is located in the card cage on the operator side of the projector. It is the main controller for alternative content. • The marriage status light on the PIB lights up when the high security lid is unlocked. To remarry the projector, see Activate Marriage in the CP2215 User manual. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)
  • Page 51 7. Pull the PIB outward out of the card cage. When reinstalling the PIB you must perform Marriage so you can continue to play encrypted content. See Activate Marriage in the CP2215 user manual. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 52: Remove The Integrated Cinema Processor

    8. Pull the ICP outward out of the card cage. When reinstalling the PIB you must perform Marriage so you can continue to play encrypted content. See Activate Marriage in the CP2215 user manual. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 53: Remove The Backplane

    8. Remove the 4 screws securing the EMI shield to the top of the card cage and then remove the EMI shield and set it aside. 9. Disconnect the marriage interlock switch (P12) connector from the backplane. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 54: Replace The Marriage Interlock Switch

    11. Slide the backplane on an angle out of the card cage so that it does not contact the card cage. 12. When reinstalling the backplane, you must perform Marriage so you can continue to play encrypted content. See Activate Marriage in the CP2215 user manual. Replace the Marriage Interlock Switch 1.

  • Page 55: Remove The Radiator Fan (Fan 3)

    1. Turn the lamp off and cool the projector for at least 15 minutes. 2. Turn the projector off and then disconnect it from AC power. 3. Remove the top lid. See Remove the Top Lid on page 22. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 56: Remove The Fan Pack (Fans 5, 6, 7, And 8)

    10. Remove a fan and then install its replacement with the airflow directional arrow facing the direction of the airflow identified on the label. Use needle nose pliers to pull the rubber isolators through the fan mounting holes. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 57: Remove The Radiator Filter

    Integrator Assembly The integrator rod glass should be flush with the output aperture with the black finish. If the glass is damaged, contact Christie Technical Support staff immediately. Always wear gloves when you handle the integrator assembly. The integrator assembly is mounted in the light tube of the IOS. It runs through a firewall cutout that separates the lamp housing from the light engine.

  • Page 58: Remove The Contrast Aperture Plate

    Remove the Yellow Notch Filter (YNF) on page 53. 6. Remove the 3 screws that secure the contrast aperture plate to the IOS. 7. Slide the aperture plate out along the slotted tracks inside the IOS. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 59: Remove The Light Sensor Module

    6. Remove the 2 screws that secure the sensor to the IOS. The middle screw is used to adjust light tolerances. When reinstalling the light sensor module, recalibrate the footLambert (fL) readings for minimum and maximum power. See the CP2215 User manual. Remove the Cold Mirror UV HAZARD! Always wear protective safety clothing and a face shield when performing service with the safety shield removed and a lamp installed.

  • Page 60: Remove Fold Mirror 1

    9. Hold the top corners of the mirror, and then pull it up and out. When reinstalling the cold mirror, make sure the reflective surface faces inward. 10. Recalibrate the Measured Color Gamut Data (MCGD) settings. See the CP2215 User manual. Remove Fold Mirror 1 Wear gloves when you handle the fold mirror.

  • Page 61: Remove Fold Mirror 2

    12. Remove the fold mirror. When reinstalling the fold mirror, make sure the reflective surface faces inward. 13. Recalibrate the Measured Color Gamut Data (MCGD) settings. See the CP2215 user manual. Remove Fold Mirror 2 1. Turn the lamp off and cool the projector for at least 15 minutes.

  • Page 62: Remove The Illumination Optic System

    11. Remove the 3 screws securing the firewall between the light engine and lamp compartment and then remove the firewall. 12. Lift the light engine enclosure and the IOS out of the projector housing. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 63: Cleaning Projector Optics

    Projection Lens The procedures must be performed by service personnel trained by Christie following consultation with Christie support. Failure to follow this recommendation could result in damage to the projector and void the warranty. Typically, optical components do not need to be cleaned frequently if they are installed and operated in a location that meets or exceeds the environmental standard recommended by Christie.

  • Page 64: Clean Projector Optics

    Clean Projector Optics If the recommended cleaning supplies described in the procedures are unavailable in your area, contact Christie service. For improving brightness and contrast, the procedures are organized from most to least effective. Notice. Failure to comply with the following may result in property damage.

  • Page 65: Clean The Uv Filter

    Clean the UV Filter If you cannot access additive free compressed air, use an air bulb or a camel hair brush to remove the debris. If you have questions about the cleaning methodology, contact Christie. 1. Prepare the projector for service. See Prepare the Projector for Service on page 56.

  • Page 66: Clean The Projection Lens

    Clean the Projection Lens If you cannot access additive free compressed air, use an air bulb or a camel hair brush to remove dust and debris. If you have questions about the cleaning methodology, contact Christie. 1. Prepare the projector for service. See Prepare the Projector for Service on page 56.

  • Page 67: Clean The Reflector

    If you cannot access additive free compressed air, use an air bulb or a camel hair brush to remove the debris. If you have questions about the cleaning methodology, contact Christie. 1. Prepare the projector for service. See Prepare the Projector for Service on page 56.
  • Page 68 6. Reassemble the projector and connect it to AC power. 7. Align the integrator. See the projector service manual for alignment procedures. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 69: Manage Projector Files

    Forces an ICP install regardless of what current version is installed. Force Upgrade All Upgrades all components in the upgrade package. Factory Install Removes all configurations and upgrades all components. 6. Tap Next. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 70: Back Up Projector Settings And Information

    2. Tap Menu > Service Setup > File Maintenance. 3. Select a file type in the File Type list. 4. Tap and drag a file from the TPC Files pane to the Projector Files pane. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 71: Delete Projector Files

    1. Tap Menu > Service Setup > File Maintenance. 2. Select a file type in the File Type list. 3. Tap and drag a file from the Projector Files pane to the trash can icon. 4. Tap Yes. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 73: Troubleshooting

    Troubleshooting This section provides information and procedures for resolving common projector issues. If you cannot resolve a projector issue, contact Christie Technical Support Have the model and serial number of your projector ready so a support representative can better assist you. For contact...

  • Page 74: Lamp Functionality

    If you do not hear a clicking noise, there might be a problem with the ballast. Contact a Christie accredited service technician to resolve the issue. • If you hear a brief clicking noise, but the lamp does not ignite, replace the lamp.
  • Page 75 • Turn the projector off and then on again. Display has suddenly frozen Turn the projector off and unplug the power cord from the power source. Plug the projector power cord into a power source and turn the projector on. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)
  • Page 76 Portions of the display are cut If you have resized the image, adjust the resizing settings until the entire image is visible and centered. Inconsistent picture quality Verify the quality of the signal from the input source. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 77: Available Replacement Parts And Modules

    Available Replacement Parts and Modules The tables in this section list the parts and accessories that are available for the CP2215 projector. Lamp and Filter Assemblies Description Part Number Replacement Card Cage Paper Air Filter 003-002311-XX Replacement Card Cage Washable Air Filter 003-004655-XX Lamp CDXL-14M (1.4 kW Xenon)

  • Page 78: Optical Assemblies

    Fan 12V 1.6A 4-wire 150mm (Fans 1,2) 003-110862-XX Fan 12V 0.5A 4-Wire 120mm (Fan 3) 003-120453-XX Fan 12V 0.5A 4-wire 92mm (Fans 4,5,6,7,8) 003-110827-XX Miscellaneous Description Part Number AC Line Filter 15A 003-004457-XX AC Line Filter 20A 003-004456-XX CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 79: Optional Accessories

    Rack Stand Full 108-416102-XX Dual Polarizer Frame Kit 108-462103-XX Optional Lenses Description Part Number 1.2-1.75” DLPCine Zoom 108-350109-XX 1.3-1.75” DLPCine Zoom 108-320106-XX 1.39-1.9” DLPCine Zoom 108-327103-XX 1.5-2.2” DLPCine Zoom 108-329105-XX 1.75-2.4” DLPCine Zoom 108-321107-XX CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)
  • Page 80 Available Replacement Parts and Modules Description Part Number 1.9-3.0” DLPCine Zoom 108-328104-XX 2.4-3.9” DLPCine Zoom 108-322108-XX 3.9-6.5” DLPCine Zoom 108-323109-XX CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 81: Interconnections

    Interconnections The interconnect drawing illustrates the path of electrical connections between modules. CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 83: Exploded Views

    Exploded Views Label Description Top lid Card Cage skin Air filter cover Front skin Exhaust panel skin Service door Rear lamp door and skin touch panel controller (TPC) CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)

  • Page 84: Internal View

    Internal Motor Control Board (IMCB) x2 High Security Lid Lamp Adjust Assembly Environmental Board (EVB) Low Voltage Power Supply (LVPS) Safety Shield Light Engine Intake Fans # 5, 6, 7, 8 AC Line Filters Reflector CP2215 Service Manual 020-101226-03 Rev. 1 (10-2015)
  • Page 86 Corporate offi ces Worldwide offi ces USA – Cypress Australia Eastern Europe and India Singapore ph: 714-236-8610 ph: +61 (0) 7 3624 4888 Russian Federation ph: +91 (080) 6708 9999 ph: +65 6877-8737 ph: +36 (0) 1 47 48 100 Canada –...

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