Final Gear Bearing Cover Shim Adjustment; Backlash Measurement - Suzuki GS850G Service Manual

Oil the final driven gear
ball
bearing with
Wypoid gear
oil, place the
shims removed
during disassembly
on
the
bearing, and
install the final driven gear bearing cover,
without
oil seal. Install the
ten bolts
and
tighten to specification.
Tightening Torque
2.0-3.0 kg-rn
(14.5-21.5 Ib-ft)
FINAL GEAR BEARING COVER SHlM
ADJUSTMENT
Final Gear Bearing Cpver
Bolt Torque
*
Using a
thickness
gauge,
measure the
clearance
between
the shims and the
bearing
cover. I f not within
specfffication,
the
shims must be changed. (Fig. 8-32)
2.0-2.6 kg-m
(14.5-1
9.0 Ib-ft)
List of Shims
Final gear bearing cover
sl~irn clearance
0.05
-
0.15
m m
10.002
-
0.006
in
)
SHAFT DRIVE
P:~rt Number
Fk.
8-32
BACKLASH MEASUREMENT
Using
t h e
shims
removed
during
disassembly, install the
final drive
gear
housing,
witl-fout
o-ring, into the
final
gear
case
and
remove
the final gear bearing
case
oil seal. Tighten the nuts a n d bolts
to
specification.
Thickness
Install the backlash measuring tool
on the
drive gear
coupling, and set-up
a dial
gauge
as
shown in Fig. 8-33).
Fig.
8--33
27327- 45100
Backlash Measuring Tool
0.35 mm
Adjust the dial gauge
so
that it touches the
backlash measuring
tool arm
at the mark;
hold the final driven gear securely, and
turn the final drive gear coupling slightly in
each direction.
reading
the total backlash
on the dial gauge.
-45102
-
45 103
-45IQ4
0.40
0.50
0.60
*
Final Gear Backlash
0.03
-
0.64
mrn
(0.001
-
0.025 in)