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YASKAWA U1000 Series Low Harmonics Regenerative Matrix Converter Technical Manual Type: CIMR-UA , CIMR-UB CIMR-UD , CIMR-UT Rated Output Current: 200 V Class: 22 to 248 A 400 V Class: 9.6 to 930 A Receiving Mechanical Installation Electrical Installation Start-Up Programming &...
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Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice.
Refer to Drive Alarms, Faults, and Errors on page 348 Refer to Troubleshooting without Fault Display on page 384. Standards Compliance Refer to European Standards on page 588. Refer to UL Standards on page 594. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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User Setting Table ..........616 Index ..........................622 Revision History ......................635 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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Preface & General Safety This section provides safety messages pertinent to this product that, if not heeded, may result in fatality, personal injury, or equipment damage. Yaskawa is not responsible for the consequences of ignoring these instructions. PREFACE ............16 GENERAL SAFETY .
Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual.
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Preface • EtherNet/IP is a trademark of the ODVA. • Other companies and product names mentioned in this manual are trademarks of those companies. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.
Do not attempt to modify or alter the drive in any way not explained in this manual. Failure to comply could result in death or serious injury. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. Do not allow unqualified personnel to use equipment.
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Failure to comply could result in death or serious injury from falling equipment. CAUTION Crush Hazard Do not carry the drive by the front cover. Failure to comply may result in minor or moderate injury from the main body of the drive falling. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Note: 1.5 seconds is the required time when no optional devices are used with the drive. When using an optional communication device, the time required for the drive to be ready for operation will vary in accordance with the start up time of the communication card. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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Grounding the Power Supply Yaskawa recommends using a dedicated ground for the power supply, as the drive is designed to run with a 1:1 ratio relative to the power supply. Ground other devices should as directed in the specifications for those devices. Take particular care when connecting sensitive electronic equipment such as OA devices.
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3 kHz carrier frequency for CIMR-U40477 to 40930) and a 150% peak current. For crane-type applications using an inching function in which the motor is quickly started and stopped, Yaskawa recommends selecting a large enough drive so that peak current levels remain below 150% of the drive rated current.
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• Applications where the machine can still rotate even though the drive has fully stopped should have a load switch installed to the output side of the drive. Yaskawa recommends manual load switches from the AICUT LB Series by AICHI Electric Works Co., Ltd.
To prevent motor damage from overheat, reduce the load torque as the motor slows. Figure i.1 shows the allowable load characteristics for a Yaskawa standard motor. A motor designed specifically for operation with a drive should be used when 100% continuous torque is needed at low speeds.
■ • Contact Yaskawa or your Yaskawa agent if you plan to use any other synchronous motor not endorsed by Yaskawa. • A single drive is not capable of running multiple synchronous motors at the same time. Use a standard induction motor for such setups.
Repairs If a Yaskawa product is found to be defective due to Yaskawa workmanship or materials and the defect occurs during the warranty period, Yaskawa will provide a replacement, repair the defective product, and provide shipping to and from the site free of charge.
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• Problems due to additions or modifications made to a Yaskawa product without Yaskawa’s understanding. • Problems due to the use of a Yaskawa product under conditions that do not meet the recommended specifications. • Problems caused by natural disaster or fire.
Ensure that the motor is suitable for drive duty and/or the motor service factor is adequate to accommodate the additional heating with the intended operating conditions. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
– – 40720 – – – 40900 – – – 40930 Note: Current derating is required when setting the carrier frequency higher. Refer to Carrier Frequency Derating on page 462 details. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Injection motor) of an IPM motor. <1> Use a larger drive or increase the drive capacity to achieve this value. <2> Available when High Frequency Injection is enabled (n8-57 = 1). YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
MADE IN JAPAN 2-1 Kurosaki-shiroishi, Yahatanishi-Ku, Kitakyushu 806-0004 Japan <1> <1> The address of the head office of Yaskawa Electric Corporation (responsible for product liability) is shown on the nameplate. Figure 1.1 Nameplate Information (CIMR-U20028 to 20248, 40011 to 40930)
MADE IN JAPAN <1> 2-1 Kurosaki-shiroishi, Yahatanishi-Ku, Kitakyushu 806-0004 Japan <1> The address of the head office of Yaskawa Electric Corporation (responsible for product liability) is shown on the nameplate. Figure 1.2 Nameplate Information (Harmonic Filter Module) ◆ Model Number CIMR-U20028 to 20248, 40011 to 40930...
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Note: 1. Use parameter C6-01 to select between Normal duty and Heavy duty (default). 2. Refer to Drive Models and Enclosure Types on page 36 for differences regarding enclosure protection types and component descriptions. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
IP20/NEMA 1, UL Type 1 enclosure drive voids NEMA 1, UL Type 1 protection while retaining IP20 conformity. Attaching a top protective cover and bottom cover to an IP00 enclosure drive will convert the drive to an IP20/NEMA 1, UL Type 1 enclosure drive. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Three-Phase 400 V Class EUJ71181. EUJ71182. Table 1.7 Harmonic Filter Module Models and Enclosure Types for CIMR-UB40720 to 40930 Enclosure Type Voltage Class IP00 Enclosure EUJ71186. Three-Phase 400 V Class EUJ71187. EUJ71188. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Figure 1.3 A – Cooling fan D – Digital operator B – Heatsink E – Front cover C – Terminal cover F – Eye bolt Figure 1.4 IP00 Enclosure Components (CIMR-U20104A) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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B – Heatsink F – Drive cover 2 C – Terminal cover G – Drive cover 1 D – Digital operator H – Hanging bracket Figure 1.6 IP00 Enclosure Components (CIMR-U20248A) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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G – Drive cover 3 C – Terminal cover H – Drive cover 1 D – Digital operator I – Hanging bracket E – Front cover Figure 1.8 IP00 Enclosure Components (CIMR-U40720A) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
F – Front cover C – Bottom cover G – Top protective cover D – Terminal cover H – Eye bolt Figure 1.10 IP20/NEMA 1, UL Type 1 Enclosure Components (CIMR-U20104F) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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H – Drive cover 1 D – Terminal cover I – Top protective cover E – Digital operator J – Hanging bracket Figure 1.12 IP20/NEMA 1, UL Type 1 Enclosure Components (CIMR-U20248F) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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H – Drive cover 1 D – Terminal cover I – Top protective cover E – Digital operator J – Hanging bracket Figure 1.13 IP20/NEMA 1, UL Type 1 Enclosure Components (CIMR-U40477F) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Wiring the Main Circuit Terminal Power Supply Unit Wiring on page 123) on page <1> Be sure to use a stand-alone EMC filter for models CIMR-U40720 to 40930. Figure 1.15 Front View of Drives YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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S/L2 T/L3 R/L1 S/L2 T/L3 A – Main circuit terminal (Refer to Main Circuit Terminal Functions (EUJ7118 ) on page Figure 1.16 Front View of Harmonic Filter Module (EUJ7118.) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Do not attempt to flip the drive over or leave the drive unattended while it is suspended by the wires. Failure to comply may result in serious injury or death from falling equipment. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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This is also applicable when an existing explosion-proof motor is to be operated with the drive. Since the drive itself is not explosion-proof, always install it in a safe place. Never lift the drive up while the cover is removed. This can damage the terminal board and other components. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
NOTICE: Prevent foreign matter such as metal shavings and wire clippings from falling into the harmonic filter module during installation. Failure to comply could result in damage to the harmonic filter module. Place a temporary cover over the top of the YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
D – 120 mm minimum B – 30 mm minimum E – 60 mm minimum C – 200 mm minimum F – Airflow direction Figure 2.3 Correct Installation Spacing (CIMR-U40720A and Harmonic Filter Module) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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2. Four hanging brackets are attached to the top of IP20/NEMA 1, UL Type 1 drives 20154F, 20192F, 40156F, and 40180F. Figure 2.7 Figure 2.7 Location of Hanging Brackets (20154 to 20248, 40156 to 40414) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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Lower the harmonic filter module when ready to install in the enclosure panel. Stop lowering the harmonic filter module when it is near the floor, then slowly begin lowering the harmonic filter module again very slowly until the harmonic filter module is placed correctly. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Figure 2.11 Communication Cable Connection Digital Operator Remote Installation ■ Digital Operator Dimensions Installation holes (2-M3 screws, depth 5) 12.2 1.6 S / N : J007XE273710001 minimum Unit: mm Figure 2.12 Digital Operator Dimensions YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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M3 × 6 Digital Operator Phillips recessed pan head machine screw × 2 Enclosure panel Unit: mm Figure 2.13 External/Face-Mount Installation Figure 2.13 Unit: mm Figure 2.14 Panel Cut-Out Dimensions (External/Face-Mount Installation) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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2.2 Mechanical Installation Internal/Flush-Mount An internal flush-mount requires an installation support set that must be purchased separately. Contact your Yaskawa representative to order an installation support set and mounting hardware. Figure 2.15 illustrates how to attach the Installation Support Set A.
Do not carry the drive by the front cover or the terminal cover. Failure to comply may cause the main body of the drive to fall, resulting in minor or moderate injury. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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Failure to comply could result in damage to the drive and will void warranty. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. Check all the wiring to ensure that all connections are correct after installing the drive and connecting any other devices.
NOTICE: Systems should be interlocked to shut off power to the drive if the drive experiences a fault for models CIMR-U40477 to 40930. Refer to External Interlock on page 127 for details. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
<3> Use a three-phase power supply with a voltage of 380 to 480 V for drive models 40011 to 40414 (built-in EMC filter) and 40477 to 40590 (with stand-alone EMC filter). YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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<14> Disconnect the wire jumper between H1 - HC and H2 - HC when utilizing the Safe Disable input. <15> Models CIMR-UP and W have terminals 24, 0, and FE. The main circuit power supply can be turned off separately even when power is supplied to the control circuit. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
The default setting for L5-02 is 0 (fault output not active during restart attempt). <2> Self-cooling motors do not require wiring that would be necessary with motors using a cooling fan. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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<19> Models CIMR-UP and W have terminals 24, 0, and FE. The main circuit power supply can be turned off separately even when power is supplied to the control circuit to the control circuit. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
− − shielded line 24 V 24 V Control Power Supply twisted-pair shielded line <16> Unit Terminals control circuit terminal main circuit terminal Figure 3.3 Drive Standard Connection Diagram (example: CIMR-UA40720/UD40720/UT40720) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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<16> Models CIMR-UP and W have terminals 24, 0, and FE. The main circuit power supply can be turned off separately even when power is supplied to the control circuit. Note: Be sure to use a stand-alone EMC filter for models CIMR-U40720 to 40930. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
− − shielded line 24 V 24 V Control Power Supply twisted-pair shielded line <20> Unit Terminals control circuit terminal main circuit terminal Figure 3.4 Drive Standard Connection Diagram (example: CIMR-UB40720) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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<20> Models CIMR-UP and W have terminals 24, 0, and FE. The main circuit power supply can be turned off separately even when power is supplied to the control circuit. Note: Be sure to use a stand-alone EMC filter for models CIMR-U40720 to 40930. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Bidirectional S/L2 V/T2 IGBT T/L3 W/T3 power supply <1> A Momentary Power Loss Recovery Unit can be connected as an option. Do not connect an AC power supply to these terminals. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Reattach the terminal cover after completing the wiring to the drive and other devices. Figure 3.18 <1> Figure 3.17 Reattaching the Terminal Cover <1> Connect the ground wiring first, then the main circuit wiring, and finally the control circuit wiring. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
106 for details on wiring. Figure 3.21 <1> Figure 3.20 Reattaching the Terminal Cover <1> Connect the ground wiring first, then the main circuit wiring, and finally the control circuit wiring. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Figure 3.24 Figure 3.23 Remove the Front Cover (20028 to 20130, 40011 to 40124) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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Figure 3.26 Reattach the Front Cover (20154 to 20248, 40156 to 40930) Once the hooks have connected to the drive, press firmly on the cover to make sure it locks into place. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Note: Removing the top protective cover or the bottom conduit bracket from an IP20/NEMA 1, UL Type 1 enclosure drive voids the NEMA 1, UL Type 1 protection while maintaining IP20 conformity. Figure 3.29 common_TMonly Figure 3.28 Removing the Top Protective Cover YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Filter module output 2 CIMR-U40720 to 40930. These are the DC voltage output terminals that connect to the drive models CIMR-U40720 to p2, n2 DC voltage output 40930. 10 Ω or less Grounding terminal YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
■ Insulation barriers are packaged with drive models CIMR-U40477 through 40930 to provide added protection between terminals. Yaskawa recommends using the insulation barriers provided to ensure proper wiring. See Figure 3.29 for instructions on where the insulation barriers should be placed.
Refer to UL Standards Compliance on page 594 for information on UL compliance. The wire gauges listed in the following tables are Yaskawa recommendations. Refer to local codes for proper wire gauge selections. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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<1> Gauges listed here are for use in Japan. <2> Gauges listed here are for use in the United States. <3> Gauges listed here are for use in Europe and China. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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8.8 to 10.8 40124 22 to 38 4 to 1 16 to 35 (78.1 to 95.5) 1.2 to 2.0 p1, n1 2 to 3.5 14 to 12 2.5 to 4 (10.4 to 17.4) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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95 × 2P 60 to 150 2/0 to 300 95 to (278 to 347) 150 × 2P 1.2 to 2.0 p1,n1 2 to 3.5 14 to 12 2.5 to 4 (10.4 to 17.4) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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1, t1 2 to 3.5 14 to 12 2.5 to 4 (10.4 to 17.4) 1.2 to 2.0 p2, n2 2 to 3.5 14 to 12 2.5 to 4 (10.4 to 17.4) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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1, t1 2 to 3.5 14 to 12 2.5 to 4 (10.4 to 17.4) 1.2 to 2.0 p2, n2 2 to 3.5 14 to 12 2.5 to 4 (10.4 to 17.4) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
CIMR-U40720 to 40930 that are connected with harmonic filter module. Do not loop the ground wire. Figure 3.33 Figure 3.32 Multiple Drive Wiring YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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Figure 3.33 Protecting Cover to Prevent Miswiring Main Circuit Connection Diagram ■ Refer to Main Circuit Connection Diagram on page 79 when wiring terminals on the main power circuit of the drive. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Monitor outputs work with devices such as analog frequency meters, ammeters, voltmeters, and wattmeters. They are not intended for use as a feedback-type of signal. <7> The sink/source setting for the Safe Disable input is the same as with the sequence input. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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<5> Set DIP switch S1 to select between a voltage or current input signal to terminal A2. The default setting is for current input. <6> Set DIP switch S4 to select between analog or PTC input for terminal A3. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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CIMR-U20028 to 20248, 40011 to 40414: R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, p1, n1 CIMR-U40477 to 40930: X, Y, Z, X1, Y1, Z1, r1/ 11, 1/ 21, t1/ 31, U/T1, V/T2, W/T3, p1, n1, p2, n2 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
<2> Setting jumper S3 for an external power supply makes the wire link between terminals H1, H2, and H2 ineffective. Remove the wire link and connect an external power supply that can supply terminals H1, H2, and HC continuously. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
<1> Enable the termination resistor in the last drive in a MEMOBUS/Modbus network by setting DIP switch S2 to the ON position. For more information on the termination resistor, see Control I/O Connections on page 110. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
E – Terminal Block (TB 4) C – Terminal Block (TB 1) Figure 3.38 Control Circuit Terminal Arrangement (CIMR-UB) Terminal board arrangement appears below. The exact location of the labeling may vary by model. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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H2, DM+, DM- 0.2 to 1.5 (24 to 16) E (G) (16) 0.5 to 1.0 1.25 0.5 to 2 E (G) M3.5 – – (4.4 to 8.9) (12) (20 to 14) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
3.9 Control Circuit Wiring Ferrule-Type Wire Terminals ■ Yaskawa recommends using CRIMPFOX 6, a crimping tool manufactured by PHOENIX CONTACT, to prepare wire ends with insulated sleeves before connecting to the drive. Refer to Table 3.15 for dimensions. Figure 3.41...
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Figure 3.43 Terminal Board Location Inside the Drive (CIMR-UB) Use the space above TB2 to wire TB4 through TB6 as illustrated in Figure 3.44. Figure 3.45 Figure 3.44 Terminal Board Location Inside the Drive YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Module Communications Connector Connector to communicate information for turning on or operating the models CIMR-U40720 to 40930. ■ Module Communications Connector Location CIMR-U40720 to 40930 Figure 3.47 CN500 Figure 3.46 Module Communications Connector Location (CIMR-U40720 to 40930) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Approximately 5 m Half pitch I/O connector (1.27 mm) ■ Precautions when Wiring Module Communications Connector After inserting the connector, pull the cable gently, and make sure that the connector is securely inserted. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
When controlling digital inputs by PNP transistors (+24 V common/sourcing mode) or contact inputs using the drive internal power supply, set jumper S3 for sourcing as shown in Figure 3.50. Figure 3.51 IP24 V (24 V) Figure 3.50 Source Mode (+24 V Common), Internal Power Supply YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Table 3.20 EDM Switch Settings (CIMR-UB) S6 Position Description N.O. Normal Open N.C. Normal Close (default setting) Note: Refer to Safe Disable Input Function on page 608 for details on EDM. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Selects the signal level for terminal A2. 0: 0 to 10 Vdc H3-09 Terminal A2 signal level selection 1: -10 to 10 Vdc 0 to 3 2: 4 to 20 mA 3: 0 to 20 mA YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Setting H4-07 Terminal AM signal level selection 0: 0 to 10 Vdc 1: -10 to 10 Vdc 0 to 2 H4-08 Terminal FM signal level selection 2: 4 to 20 mA YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
The drive can connect to the USB port of a PC using a USB 2.0, AB type cable (sold separately). DriveWizard Plus can then be used to monitor drive performance and manage parameter settings. Contact Yaskawa for more information on DriveWizard Plus.
V+ AC V- A1 A2 A3 FM AM AC MP RP AC M1 M2 M5 Figure 3.64 DIP Switch S2 (CIMR-UB) Note: Refer to the MEMOBUS/Modbus Communications on page 557 for details on MEMOBUS/Modbus. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Table 3.27 Asymmetrical Grounded Network Grounded at the corner of the delta Grounded at the middle of the side Single-phase, grounded at the end point Three-phase variable transformer without solidly grounded neutral YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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Figure 3.66 EMC Filter Switch Location (2E0028, 2W0028, 4E0011 to 4E0034, 4W0011 to 4W0034) Figure 3.67 A – SW (ON) B – Screw (OFF) Figure 3.67 EMC Filter Switch Location (2E0042, 2E0054, 2W0042, 2W0054, 4E0040 to 4E0077, 4W0040 to 4W0077) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
(Models 2P0028, 2W0028, 4P0011 to 4P0034, and 4W0011 to 4W0034) Figure 3.74 Power Supply Terminal Block Figure 3.73 24 V Control Power Supply Unit Location (Models 2P0042 to 2P0081, 2W0042 to 2W0081, 4P0040 to 4P0077, and 4W0040 to 4W0077) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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(Models 2P0248, 2W0248, 4P0216, 4W0216, 4P0240, and 4W0240) Figure 3.78 Power Supply Terminal Block Figure 3.77 24 V Control Power Supply Unit Location (Models 4P0302 to 4P0414 and 4W0302 to 4W0414) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Note: Tools required to prepare option cables for wiring are not listed in this manual. Power Supply Terminal Block TB1 Functions ■ Figure 3.80 Figure 3.79 Power Supply Terminal Block TB1 Table 3.28 Power Supply Terminal Block TB1 Functions Terminal Function +24 Vdc Input Ground YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Input Operating Voltage Input Current 1.9 A Consumption Power 38 W Compliance , CE <1> <1> Use a Class 2 power supply with a capacity of 24 V to comply with UL standards. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Ground the shields of shielded wiring to the GND terminal. If using a 3-wire sequence, properly set parameters for multi-function contact input terminals S1 through S8, and properly wire control – circuits. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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Properly wire the control signal lines to terminal CN500 of models CIMR-U40720 to 40930, and terminal CN500 of the harmonic filter module. The cable between CIMR-U40720 to 40930 and harmonic filter module should not exceed 5 m. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Precautions should be taken on the machine side in crane and hoist applications to ensure that load does not fall or slip. Failure to take proper safety precautions can result in serious injury. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
<2> The LO/RE key can only switch between LOCAL and REMOTE when the drive is stopped. To disable the LO/RE key to prohibit switching between LOCAL and REMOTE, set parameter o2-01 to 0. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
RESET Pressing resets the existing drive fault or error. <1> Displayed when in Frequency Reference Mode. <2> Displayed when in Frequency Reference Mode and Monitor Mode. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Figure 4.3 RUN LED Status and Meaning Figure 4.4 Drive output frequency during stop STOP STOP 6 Hz 0 Hz Frequency setting RUN LED Flashing Figure 4.4 RUN LED and Drive Operation YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
X characters are shown in this manual. The LCD Operator will display the actual setting values. <5> The Frequency Reference appears after the initial display which shows the product name. <6> The information that appears on the display will vary depending on the drive. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Refer to Parameter Table on page 468. Mode HELP DATA - MODE - Auto-Tuning Auto-Tuning Mode Motor parameters are calculated and set automatically. Refer to Auto-Tuning on page 154. AUTO HELP DATA YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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• Setup Group: Access a list of commonly used parameters to simplify setup (refer to Simplified Setup Using the Setup Group on page 141) • Auto-Tuning Mode: Automatically calculates and sets motor parameters to optimize drive performance YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
The display automatically returns to the screen shown in Step 4. (0.0~6000.0) “10.0 sec” ← → - MODE - FREF (AI) U1-01= 0.00Hz Press the key until back at the initial display. U1-02= 0.00Hz RSEQ U1-03= 0.00A RREF YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
- VERIFY - PRG Accel Time 1 Press the key. C1-01=0020.0sec (0.0~6000.0) “10.0sec” Press , and to change the setting value. ← → Press and the drive will confirm the change. Entry Accepted YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
<1> Use the up and down arrow keys to scroll through the Setup Group. Press the ENTER key to view or change parameter settings. <2> To return to the previous menu without saving changes, press the ESC key. Figure 4.7 Setup Group Example YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
(set the corresponding parameter H1- to “1”). Note: Setting H1- to 1 disables the LO/RE key on the digital operator. Refer to H1: Multi-Function Digital Inputs on page 496 for details. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Note: When the motor cable length has changed for more than 50 m after Auto-Tuning has been performed (e.g., after the drive has been set up and then later installed in a different location), execute Stationary Auto-Tuning for resistance between motor lines once the drive is installed in its final installation location. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Verify external signal commands to the drive work as desired. Couple the load or machine to the motor. Run the machine and check for desired operation. Return to Flowchart Figure 4.9 Simple Motor Setup with Energy Savings or Speed Search YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
<4> Make sure the motor and load can run freely, i.e., if a brake is mounted, make sure it is released. <5> ASR Gain Tuning automatically performs Inertia Tuning and sets parameters related to Feed Forward function. Figure 4.10 Flowchart A2: High Performance Operation Using OLV or CLV YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Return to Flowchart <1> A motor code can be entered as the parameter setting for E5-01 when using a Yaskawa PM motor (SMRA Series, SSR1 Series, and SST4 Series). If using a motor from another manufacturer, enter FFFF. <2> Make sure the motor and load can run freely, i.e., if a brake is mounted, make sure it is released.
Data displayed varies by the type of fault. Refer to Fault Displays, Causes, and Possible Solutions on page 354 - MODE - Fault for more information and possible solution. is displayed. Ext Fault S3 RESET External fault (example) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Multi-Function Digital Input Terminal S6 Function Selection C1-02 Deceleration Time 1 H1-07 Multi-Function Digital Input Terminal S7 Function Selection E1-03 V/f Pattern Selection L5-01 Number of Auto Restart Attempts E1-07 Middle Output Frequency − − YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Overheat Pre-Alarm Operation Selection 4: Operation at lower speed L8-38 Carrier Frequency Reduction Selection 2: Enabled across entire frequency range. <1> Max. setting value varies by the drive model selection (o2-04). YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
L8-38 Carrier Frequency Reduction Selection 1: Enabled below 6 Hz L8-41 High Current Alarm Selection 1: Enabled (alarm is output) <1> Max. setting value varies by the drive model selection (o2-04). YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Controlling the Brake in Closed Loop Vector Control ■ For hoist applications using Closed Loop Vector Control, Yaskawa recommends setting the “During frequency output” signal to a digital output (H2-01 = 37 for terminal M1-M2) in order to control the brake. This way, the brake will always close during baseblock, and the setting of parameter L4-07 as described above will not affect brake control.
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(H2-01 = 37) Holding brake Open Closed Closed <1> The drive brakes at the frequency set to b2-01 or E1-09, whichever value is higher. Figure 4.15 Holding Brake Time Chart (CLV, CLV/PM) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Multi-Function Digital Input Terminal S5 Function C6-02 Carrier Frequency Selection H1-06 Multi-Function Digital Input Terminal S6 Function d1-01 Frequency Reference 1 H2-01 Terminals M1-M2 Function Selection d1-02 Frequency Reference 2 L1-01 Motor Overload Protection Selection YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
• Motor can be driven with a normal duty mode after Auto-Tuning. A trial Stationary Auto-Tuning 3 T1-01 = 5 run is performed after Auto-Tuning to automatically calculate motor parameters needed for vector control. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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• Motor can be decoupled from the load and rotate freely while Auto-Tuning is performed. Drive automatically calculates and sets motor PM Rotational Auto-Tuning T2-01 = 14 parameters. • PM Rotational Auto-Tuning gives more accurate results than Stationary Auto-Tuning. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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<2> <2> (mech.) <1> Input the motor code when using the YASKAWA motor. Select FFFF when using the motor by other manufacturers. <2> Input data is needed for CLV/PM only. <3> Depends on T2-13 setting. Inertia Tuning and Speed Control Loop Auto-Tuning ■...
Auto-Tuning is completed. Failure to comply may result in injury from electrical shock. If Rotational Auto-Tuning is performed, the motor will remain stopped for approximately one minute with power applied and then the motor will rotate for one minute. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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• Perform when entering motor data manually while using motor cables longer than 50 m. • If the motor cables have been replaced with line over 50 m long after Auto-Tuning as already been performed, then execute Stationary Auto-Tuning for line-to-line resistance. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
∗0∗ Standard Tuning DATA <1> T1-00 will appear on the display when one of the multi-function inputs has been set to switch between motor 1 and motor 2 (H1- = 16). YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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Note: 1. For details on each setting, refer to Parameter Settings during Induction Motor Auto-Tuning: T1 on page 161. 2. To execute Stationary Auto-Tuning for line-to-line resistance only, set parameters T1-02 and T1-04. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Auto-Tuning automatically sets parameters E1- and E2- for motor 1. Setting 2: Motor 2 Auto-Tuning automatically sets parameters E3- and E4- for motor 2. Make sure that motor 2 is connected to the drive for Auto-Tuning. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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T1-06: Number of Motor Poles (T1-01 = 0, 3, 4, 5) ■ Sets the number of motor poles according to the motor nameplate value. Name Setting Range Default T1-06 Number of Motor Poles 2 to 48 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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T1-10: Motor Rated Slip (T1-01 = 4, 5) ■ Sets the rated slip for the motor. The default setting displayed is the motor rated slip for a Yaskawa motor calculated from the rated power set in T1-02. Enter the data listed on the motor test report. Name...
■ If the drive is operating a Yaskawa PM motor from the SMRA, SSR1, or SST4 series, enter the motor code for the motor in parameter T2-02. This will automatically set parameters T2-03 through T2-14. If using a specialized motor or one designed by a manufacturer other than Yaskawa, set T2-02 to FFFF.
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Depending on T2-02 T2-11: PM Motor d-Axis Inductance ■ Enter the d axis inductance per motor phase. Name Setting Range Default T2-11 PM Motor d-Axis Inductance 0.00 to 600.00 mH Depending on T2-02 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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Z pulse is unknown or if the PG encoder is replaced, perform Z pulse tuning. Name Setting Range Default T2-17 Encoder Z-Pulse Offset (Δθ) -180.0 to 180.0 deg 0.0 deg YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
T3-03: Motor Inertia Enter the inertia of the motor. This value is used to determine the load inertia using the test signal response. The default setting is for a Yaskawa standard motor as listed in the motor inertia table. Name...
Increase the frequency in increments of 10 Hz, verifying smooth operation – – at all speeds. For each frequency, check the drive output current using monitor U1-03. The current should be well below the motor rated current. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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U1-03= 0.00A LREF FWD/REV STOP The drive should operate normally. Press to stop the motor. RUN flashes during deceleration to stop RESET ENTER until the motor comes to a complete stop. STOP YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
• Correct any problems that occur with hunting, oscillation, or other control-related issues. Refer to Motor Performance Fine-Tuning on page 344 for details. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
A1-05: A1-01, A1-02, A1-03, A1-06, A1-07, and A2-01 through A2-32. Note: Parameter A1-05 is hidden from view. To display A1-05, access parameter A1-04 and simultaneously press the key and the key. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
• DriveWizard Plus DriveWizard is a PC software tool for parameter management, monitoring, and diagnosis. DriveWizard can load, store, and copy drive parameter settings. For details, refer to Help in the DriveWizard software. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
In accordance with load condition, set Heavy Duty or Normal Duty mode using C6-01. Heavy Duty is the default setting. Set the correct values for the motor rated current (E2-01, E4-01, E5-03) and motor protection (L1-01) to ensure motor thermal protection. 248, YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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• Bias adjustment: Set the minimum voltage/current signal and adjust the analog input bias (H3-04 for input A1, H3-12 for input A2, H3-08 for analog input A3) until the frequency reference value reaches the desired minimum value. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
• If parameters are changed via serial communication, then it will not be possible to edit or change parameters settings with the drive’s digital operator until an Enter command is issued to the drive from the serial communication. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 177
S1 and S2 configured as Forward run and Reverse run, respectively. For more on digital input functions, refer to Setting 40, 41: YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 178
Turn on the power to the drive. The initial display appears. U1-02= 0.00Hz RSEQ U1-03= 0.00A RREF - MODE - Programming Press the key until the Parameter Setting Mode screen appears. HELP DATA YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 179
Display/Result -PRMSET- Initialization A1-00= Press to enter the parameter setup display. Select Language ← → -PRMSET- Select Language A1-00= ∗0∗ Press to select the flashing digits as shown. English ← → YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 180
User Parameters, A2-01 through A2-16. These can be edited more easily in the Setup Mode and provide quicker access by eliminating the need to scroll through multiple menus. Refer to Application Selection on page 148 for details on parameter A1-06. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Note: 1. If DriveWorksEZ has assigned functions to any multi-function output terminals, those functions will remain set to those terminals even after disabling DriveWorksEZ. 2. For more information on DriveWorksEZ, contact a Yaskawa representative or the Yaskawa sales department directly. Parameter Name...
H3-09 = 2 H3-10 = 0 Make sure to set DIP switch S1 on the H3-11 H3-12 (Frequency Bias) terminal board to “I” for current input. 0 to 20 mA H3-09 = 3 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 183
Setting 40, 41: Forward run, Reverse run command for 2-wire sequence on page 273. • 2-wire sequence 2: Two inputs (Start/Stop-FWD/REV). Also refer to Setting 42, 43: Run and direction command for 2-wire sequence 2 on page 273. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 184
Start Frequency Figure 5.4 Coast to Stop (OLV/PM. AOLV/PM) Note: If b2-01 is set to a smaller value than parameter E1-09 (minimum output frequency), then DC Injection Braking will begin as YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 185
Figure 5.7 command DC Injection Braking with the current set in Output b2-02 frequency Motor speed Motor coasts Momentary Power Loss Minimum Baseblock Time (L2-03) Figure 5.7 DC Injection Braking to Stop YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 186
Note: Setting parameter b1-04 to 1 instructs the drive to ignore any Reverse run commands. Parameter Name Setting Range Default b1-04 Reverse Operation Selection 0 or 1 Setting 0: Reverse operation enabled Possible to operate the motor in both forward and reverse directions. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 187
PM: Zero Spd. Contr. Injection Braking Start Frequency Motor Speed b2-03 b2-04 DC Injection Braking Time at Start DC Injection Braking Time at Stop Figure 5.13 Run at the Minimum Frequency YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 188
WARNING! The drive may start unexpectedly if switching control sources when b1-07 = 1. Clear all personnel away from rotating machinery and electrical connections prior to switching control sources. Failure to comply may cause death or serious injury. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 189
Note: For safety reasons, the drive is initially programmed not to accept a Run command at power up (b1-17 = 0). If a Run command is issued at power up, the RUN indicator LED will flash quickly. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 190
L3-05, Stall Prevention Selection during Run, is enabled. Name Setting Range Default b1-25 Commercial Power Supply Cancellation Level 0.4 to 6.0 Hz 1.0 Hz b1-26 Commercial Power Supply Switching Level 0.0 to 3.0 Hz 0.2 Hz YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Note: Before starting an uncontrolled rotating motor (e.g., a fan motor driven by windmill effect), DC Injection or Speed Search should be used to either stop the motor or detect its speed before starting it. Otherwise motor stalling and other faults can occur. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
However, Speed Search will not start if the time set in L2-03, Minimum Baseblock Time, has not expired after the power stops. When induced voltage remains in the motor, the Speed Search operation starts after the time set in b3-05 without waiting for the time set in L2-03. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 193
Speed Estimation Speed Search estimates the motor speed while the motor is coasting and then restarts operation. After the Speed Search is completed, the speed is accelerated or decelerated to the frequency reference. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 194
The drive will resume the operation starting with Speed Search if the Run command is present and the output frequency is above the minimum frequency when the Baseblock command is released. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 195
Speed Search. Name Setting Range Default Determined by C6-01 and b3-04 V/f Gain during Speed Search (Speed Estimation Type) 10 to 100% o2-04 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 196
Set as a percentage of the drive rated current. Name Setting Range Default b3-17 Speed Search Restart Current Level (Speed Estimation Type) 0 to 200% 150% YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 197
Name Setting Range Default b3-27 Start Speed Search Select 0, 1 Setting 0: Triggered when a Run command is issued (normal). Setting 1: Triggered when an external baseblock is released. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 198
2. Be sure to set b3-50 < b3-51. Name Setting Range Default b3-50 Backspin Search Direction Judgment Time 1 0.0 to 10.0 0.0 s b3-51 Backspin Search Direction Judgment Time 2 0.0 to 10.0 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 199
The deceleration time in b3-53 is used for the search frequency and the setting value of the frequency reference is used as the starting search frequency. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Name Setting Range Default b4-01 Timer Function On-Delay Time 0.0 to 3000.0 s 0.0 s b4-02 Timer Function Off-Delay Time 0.0 to 3000.0 s 0.0 s YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
The output of I control is the integral of the deviation. It minimizes the offset between target and feedback value that typically remains when pure P control is used. The integral time (I time) constant determines how fast the offset is eliminated. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 202
Set H6-01 = 2 Parameter b5-19 Set parameter b5-18 = 1 and input the PID setpoint to b5-19 Note: A duplicate allocation of the PID setpoint input will result in an oPE07 alarm. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 203
Set H3-02 = 16 Analog Input A2 Set H3-10 = 16 Analog Input A3 Set H3-06 = 16 Note: A duplicate allocation of the PID differential feedback input will result in an oPE alarm. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 205
Setting 8: Mode compatible with setting 4 of similar products from a previous product line Note: Set the values 5 to 8 instead of 1 to 4 when upgrading the drive from previous Yaskawa drive models such as Varispeed F7. b5-02: Proportional Gain Setting (P) ■...
Page 206
Negative PID output will be limited to 0 and the drive output will be stopped. Setting 1: Reverse Enabled Negative PID output will cause the drive to run in the opposite direction. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 207
Loss” fault will be displayed. If the PID feedback value exceeds the level set to b5-36 for longer than the time set to b5-37, an “FbH - Feedback High” fault will be displayed. Both events trigger a fault output (H2- = E) and cause the drive to stop the motor. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 208
• The PID Sleep function is always active, even if PID control is disabled. • The PID Sleep function stops the motor according to the stopping method in b1-03. The parameters that control the PID Sleep function are explained below. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 209
Parameter Name Setting Range Default b5-20 PID Setpoint Scaling 0 to 3 Setting 0: 0.01 Hz The setpoint and PID monitors are displayed in Hz with a resolution of 0.01 Hz. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 210
Name Setting Range Default b5-47 PID Output Reverse Selection 2 0, 1 Setting 0: Reverse Disabled Negative PID output will be limited to 0 and the drive output will be stopped. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Note: Using the Dwell function requires that the stopping method for the drive be set to “Ramp to stop” (b1-03 = 0). Figure 5.27 Run Command b6-01 b6-03 Output Frequency b6-02 b6-04 Figure 5.27 Dwell Function at Start and Stop YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
A setting of 0.0% disables the Droop control function. Parameter Name Setting Range Default b7-01 Droop Control Gain 0.0 to 100.0% 0.0% Figure 5.29 Speed Speed reference Droop control gain b7-01 Torque 100% Figure 5.29 Droop Control Gain YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Parameter b8-04 is used to fine-tune Energy Saving control. The default setting depends on the capacity of the drive. This default setting is for a standard Yaskawa motor. If using a motor other than a standard one, adjust the default setting of b8-04 in increments of around 5% until the output power monitor U1-08 is at the minimum value, while running the drive with a light load.
Page 214
Name Setting Range Default b8-27 q-Axis Current Compensation Method when Output Voltage is Limited 0, 1 Setting 0: Output Voltage Limit Priority Setting 1: q-Axis Current Priority YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Zero Servo. An output terminal set for Zero Servo Complete (H2- = 33) will be triggered when the motor reaches the position Zero Servo position plus or minus b9-02. Name Setting Range Default b9-02 Zero Servo Completion Width 0 to 16383 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
1 and 2 for motor 1, while C1-05 to C1-08 become accel/decel time 1 and 2 for motor 2. Accel/decel times 1 and 2 can be switched for each motor using a digital inputs set to H1- = 7 like shown in Table 5.14. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 217
C1-10 cannot be set to 0 if any of the parameters C1-01 to C1-09 is set to 600.1 s or longer. Setting 1: 0.1 s units The accel/decel times are set in 0.1 s units. The setting range is 0.0 to 6000.0 s. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
• If the motor at constant speed is slower than the frequency reference, increase C3-01. • If the motor at constant speed is faster than the frequency reference, decrease C3-01. Parameter Name Setting Range Default C3-01 Slip Compensation Gain 0.0 to 2.5 Determined by A1-02 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 219
When this function is enabled, the reduction in flux causes a slightly higher current at high speed. Keep this in mind when selecting the drive. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 220
Setting Range Default C3-24 Motor 2 Slip Compensation Selection during Regeneration 0 to 2 Setting 0: Disabled Setting 1: Enabled (6 Hz and above) Setting 2: Enabled (compensation provided wherever possible) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Compensation is applied using the Torque Compensation Time set in parameter C4-05. Enable this function if the load pulls the motor in the forward direction when starting with a Reverse run command. Setting 0.0% disables this feature. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Generally when tuning the ASR, first optimize the ASR gain, then adjust the integral time settings. Always make adjustments with the load connected to the motor. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 223
Speed reference • Decrease the ASR proportional gain. Vibration and oscillation occur at constant • Increase the integral time. speed • Increase the ASR primary delay time constant (C5-06). Motor Speed Time YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 224
C5-03 is used. The integral time set to C5-02 is used to change linearly between these settings. The ASR gain switch command from a multi-function input terminal overrides the switching frequency set to C5-07. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 225
Refer to ASR Setup Problems and Corrective Actions on page 223 to solve such problems. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 226
Motor 2 ASR Gain Switching Frequency 0.0 to 400.0 Hz 0.0 Hz Note: A multi-function input set for the ASR gain switch (H1- = 77) takes priority over the ASR gain switching frequency. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
C6-01 to select Heavy Duty (HD) or Normal Duty (ND) for the application. The default setting is ND. Refer to Heavy Duty and Normal Duty Ratings on page 454 for details about the rated current. Parameter Name Setting Range Default C6-01 Drive Duty Mode Selection 0 or 1 0 (HD) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 228
Audible motor noise is too loud Increase the carrier frequency or use Swing PWM. <1> The carrier frequency may need to be lowered if the motor cable is too long. Refer to Table 5.17. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
If the combination of the control board and drive does not change, set this parameter to 0002 (offset adjustment not required). Contact Yaskawa or a Yaskawa representative if it becomes necessary to replace the control board. Note: Adjustment is completed at the factory. Do not change the setting of this parameter.
Page 230
Parameter Name Setting Range Default C7-60 Output Voltage Limit Mode Selection 0, 1 Setting 0: Harmonic Suppression Priority Mode Setting 1: High Output Voltage Mode YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
• Multi-Step Speed 1 When setting terminal A1’s analog input to Multi-Step Speed 1, set b1-01 to 1, and when setting d1-01 (Frequency Reference 1) to Multi-Step Speed 1, set b1-01 to 0. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
The Up/Down 2 function will start with a bias of 0% when the drive is restarted. Setting 1: Enabled • Acceleration hold The last hold value will be saved when the Run command or the drive power is switched off. The drive will use the YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 235
Figure 5.47 Bias is saved in parameter d4-06 Output frequency d4-06 value Bias Up 2 command Figure 5.47 Up/Down 2 Example with Other Reference than Digital Operator and d4-01 = 1 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 236
Up/Down 2 function is used. Parameter Name Setting Range Default d4-04 Frequency Reference Bias Accel/Decel (Up/Down 2) 0 or 1 Setting 0: Current Accel/Decel Time The drive uses the currently active accel/decel time. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 237
Up/Down 2 command is received for 5 s, and will be reset to 0 afterwards. From that point, the bias can be increased up to the limit set in d4-08 again. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
The compensation value is calculated using the speed limit, speed feedback, and the speed limit bias. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 239
• applying positive voltage input signals and using a digital input that is programmed for H1- = 78. When MEMOBUS/Modbus communication or a communication option card is used, only positive input values can be set. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 240
2. Set d5-01 to 0 when switching between Torque Control and Speed Control. An oPE15 alarm will be triggered if parameter d5-01 is set to 1 while H1- is set to 71 at the same time. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 241
Sets the speed limit during torque control if parameter d5-03 is set to 2. Refer to Speed Limitation and Speed Limit Bias on page 240. Parameter Name Setting Range Default d5-04 Speed Limit -120 to 120% YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Sets the minimum output frequency for that field weakening can be activated. For frequencies below d6-02, Field Weakening cannot be activated. Parameter Name Setting Range Default d6-02 Field Weakening Frequency Limit 0 to 400.0 Hz 0.0 Hz YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
The value is set as a percentage of the Maximum Output Frequency. Note: This function can be used to replace the “Trim Control” function (H1- = 1C, 1D) of earlier Yaskawa drives.
<1> Setting F enables a custom V/f pattern by changing parameters E1-04 to E1-13. When the drive is shipped, the default values for parameters E1-04 to E1-13 are the same as those of setting 1. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 245
Setting = 1 60 Hz Setting = 2 60 Hz Setting = 3 72 Hz 1.5 3 1.5 3 1.5 3 1.3 2.5 Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 246
Table 5.31 Derated Torque Characteristics, Settings 4 to 7 Setting = 4 50 Hz Setting = 5 50 Hz Setting = 6 60 Hz Setting = 7 60 Hz Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 247
<8> The default value shown here is for the following localized drives: Japan (Model code: CIMR-UA), India (Model code: CIMR-UD), Asia (Model code: CIMR-UT). For default value of China localized drive (Model code: CIMR-UB), refer to Default Values of the China Localized Drive: CIMR-UB page 537. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
If Auto-Tuning cannot be performed, calculate the motor rated slip using the information written on the motor nameplate and the formula below: E2-02 = f − (n × p)/120 (f: rated frequency (Hz), n: rated motor speed (min ), p: number of motor poles) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 249
E2-08. This coefficient is used when operating with constant output. Parameter Name Setting Range Default E2-08 Motor Iron-Core Saturation Coefficient 2 E2-07 to 0.75 0.75 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 250
Enter the no-load current at rated frequency and rated voltage to E2-03. The no-load current is not usually listed on the nameplate. Contact the motor manufacturer if the data cannot be found. The default setting of the no-load current is for performance with a 4-pole Yaskawa motor. Setting the Number of Motor Poles Only required when A1-02 is set to 0, 1, 2, 3 (Control Modes for Induction Motors).
E3-01 Motor 2 Control Mode Selection 0 to 3 Setting 0: V/f Control Setting 1: V/f Control with PG Setting 2: Open Loop Vector Control Setting 3: Closed Loop Vector Control YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
2. If the motor rated current in E4-01 is set lower than the motor no-load current in E4-03, then a parameter setting error will occur (oPE02). E4-03 must be set correctly to prevent this error. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 253
Sets the motor 2 iron saturation coefficient at 50% of magnetic flux. This value is automatically set during Rotational Auto-Tuning. Adjust this parameter when operating in the constant output range. Parameter Name Setting Range Default E4-07 Motor 2 Motor Iron-Core Saturation Coefficient 1 0.00 to 0.50 0.50 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
■ E5-01: Motor Code Selection (for PM Motors) When Yaskawa motors are used, set the motor code for the PM motor being used. Depending on the motor code entered, the drive automatically sets several parameters to appropriate values. Refer to Parameters that Change with the Motor Code Selection (for PM Motors) on page 543 for details on the supported motor codes and their parameter settings.
Page 255
3. Changing E5-01 to FFFF from value other than FFFF will not change the values of parameters E5-02 through E5-24. 4. Set E5-01 to FFFF when using a motor other than a Yaskawa SMRA, SSR1, or SST4 series. 5. Default settings are: •...
Page 256
There is normally no need to change this parameter from the default value. Switches polarity for initial polarity estimation. If “Sd = 1” is listed on the nameplate or in a test report for a Yaskawa motor, E5-25 should be set to 1.
◆ F1: PG Speed Control Card Settings Yaskawa offers a PG-X3, PG-B3, PG-RT3, and PG-F3 motor encoder PG option card. Use the CN5-C port when using only one PG option card and use the CN5-C and CN5-B ports when using two PG option cards. When programming one of the multi-function input terminals to act as a switch between two motors (H1-= 16), use the card connected to port...
Page 258
F1-13 and F-34 set the number of gear teeth for the load side. The drive uses the formula below to calculate the motor speed. Input pulses frequency from PG × 60 Load-side PG gear teeth (F1-12/33) Pulses per Rev (F1-01/31) Motor-side PG gear teeth (F1-13/34) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 259
Note: The motor 2 selection function cannot be used when PM motor is used. Parameter Name Setting Range Default F1-30 PG Option Card Port for Motor 2 Selection 0, 1 Setting 0: CN5-C Setting 1: CN5-B YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
When the option card is the source of the frequency reference for the drive, parameter b1-01 must be set to 3. Gain and bias settings for the frequency reference supplied from AI-A3 can be set using parameters F2-02 and F2-03. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Selects the data to output from analog terminal V1. Enter the final three digits of U- to determine which monitor data is output from the option card. Some monitors are only available in certain control modes. Parameter Name Setting Range Default F4-01 000 to 999 Terminal V1 Monitor Selection YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 262
Parameter Name Setting Range Default F4-07 0, 1 Terminal V1 Signal Level F4-08 Terminal V2 Signal Level 0, 1 Setting 0: 0 to 10 V Setting 1: -10 to 10 V YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
DO-A3 Output Mode Selection 0 to 2 Note: Refer to TOBP C730600 41 YASKAWA AC Drive-Option Card DO-A3 Installation Manual for more details on F5-09 settings. Setting 0: Separate output functions for each of 8 terminals Setting 1: Binary output Setting 2: Output functions assigned by F5-01 through F5-08 ◆...
Page 264
If the NetRef command is selected, multi-step speed input frequency references are disabled. Setting 1: Multi-step speed operation enabled Even if the NetRef command is selected, multi-step speed inputs are still active and can override the frequency reference from the communications option. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 265
CC-Link Parameters ■ Parameters F6-04, F6-10, F6-11, and F6-14 set up the drive to operate on a CC-Link network. For details on parameter settings, refer to the YASKAWA AC Drive 1000-Series Option CC-Link Installation Manual and Technical Manual. MECHATROLINK-II Parameters ■...
If the input is closed, the drive is set for reverse direction. Note: When 3-wire sequence is selected, the Run and Stop commands must be input via S1 and S2. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 267
Setting 3 to 5: Multi-Step Speed Reference 1 to 3 Used to switch multi-step speed frequency references d1-01 to d1-08 by digital inputs. Refer to d1: Frequency Reference on page 231 for details. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 268
Switches between PI control or simply P control by resetting the integral value. As long as the terminal is closed, integral operation is disabled and the drive uses P control. When the terminal opens, PI control resumes. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 269
Run command is input. Once the d2-02 value is reached, it will continue acceleration to the analog limit only if an Up or Down command is set. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 270
Run command has been switched off. • To trigger the Fast Stop function with a N.O. switch, set H1- = 15. • To trigger the Fast Stop function with a N.C. switch, set H1- = 17. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 271
When the PID function has been enabled by parameter b5-01, it can be indefinitely disabled by closing a digital input. When the input is released, the drive resumes PID operation. Also refer to PID Block Diagram on page 204. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 273
These inputs can be used to add offset frequencies d7-01, d7-02, and d7-03 to the frequency reference. Refer to d7-01 to d7-03: Offset Frequency 1 to 3 on page 243 for details. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 274
Refer to d4: Frequency Reference Hold and Up/Down 2 Function on page 234 for detailed explanations of these and other Up/Down 2 related YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 275
This function is used to enable or disable a DriveWorksEZ program in the drive. An input programmed for this function is effective only if A1-07 = 2. Status Description Open DriveWorksEZ enabled Closed DriveWorksEZ disabled YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
A Run command is input or the drive is during deceleration or during DC injection. Figure 5.66 Run command Baseblock command Output frequency During Run Figure 5.66 During Run Time Chart YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 277
Output frequency or motor speed and the frequency reference are both within the range of L4-01 ± L4-02. Note: Frequency detection works in both forward and reverse. The value of L4-01 is used as the detection level for both directions. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 278
Output frequency or motor speed is below L4-01 minus L4-02 or has not exceeded L4-01. Closed Output frequency or motor speed exceeded L4-01. Note: Frequency detection works in both forward and reverse. The value of L4-01 is used as the detection level for both directions. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 279
These digital output functions can be used to signal an overtorque or undertorque situation to an external device. Set up the torque detection levels and select the output function from the table below. Refer to L6: Torque Detection on page 310 for details. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 280
Motor Speed L4-04 Speed Agree 2 Figure 5.72 Speed Agree 2 Time Chart Refer to L4-03, L4-04: Speed Agreement Detection Level and Detection Width (+/-) on page 308 for more details. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 281
L4-07 is 0 (no detection during baseblock). When L4-07 = 0, the terminal opens during baseblock. Refer to L4-03, L4-04: Speed Agreement Detection Level and Detection Width (+/-) on page 308 for more details. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 282
Indicates which motor is selected when another output terminal is set up to switch drive operation between two motors (H1- = 16). Refer to Setting 16: Motor 2 selection on page 271 for details on switching motors. Status Description Open Motor 1 is selected. Closed Motor 2 is selected. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 283
Status Description Open The drive is not outputting a frequency (one of the following functions is being performed: stop, baseblock, DC Injection Braking (during initial excitation)). Closed Drive is outputting frequency. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 284
Output closes when the drive’s internal cooling fan has failed. Setting 61: Rotor position detection complete After the Run command is given, the output terminal signals that the drive has detected the rotor position (PM motors). YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 285
The MEMOBUS/Modbus register addresses for sending data to multi-function digital outputs 62 and 63 are specified in H2-07 and H2-09, and the bits for the MEMOBUS/Modbus registers are specified in H2-08 and H2-10. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
When parameter H3-01 = 0, the frequency reference is 0% between 0 and 2 Vdc input. When parameter H3-01 = 1, the motor will rotate in reverse between -10 and 2 Vdc input. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 287
Refer to Setting 0: 0 to 10 Vdc on page 286 Setting 1: -10 to 10 Vdc The input level is -10 to 10 Vdc. Refer to Setting 1: -10 to 10 Vdc on page 286. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 288
These parameters rarely need adjustment. Name Setting Range Default H3-16 Terminal A1 Offset -500 to 500 H3-17 Terminal A2 Offset -500 to 500 H3-18 Terminal A3 Offset -500 to 500 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 289
Adjusts the gain level for the acceleration and deceleration times set to parameters C1-01 through C1-08. The acceleration time used by the drive is calculated by multiplying the this gain level to C1- as follows: C1- × Accel/decel time gain = Drive accel/decel time YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 290
Setting D: Frequency bias The input value of an analog input set to this function will be added to the frequency reference. This function can be used with any frequency reference source. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
The output signal range can be selected between 0 to +10 Vdc or -10 to +10 Vdc using parameter H4-07 and H4-08. Figure 5.84 illustrates how gain and bias settings work. Name Setting Range Default H4-02 Multi-Function Analog Output Terminal FM Gain -999.9 to 999.9% 100.0% YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 292
Gain 100% Output Voltage -100% 100% Bias 0% Monitor Value Gain 100% -5 V -10 V 100% Monitor Value -15 V Figure 5.85 Analog Output Gain and Bias Setting Example 3 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
If no digital input is set to “Forward/reverse detection” (H1- = 7E), the drive uses the direction of the frequency reference as the direction for the speed feedback detected at the pulse input. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 294
H6-05: Pulse Train Input Filter Time ■ Sets the pulse train input filter time constant in seconds. Name Setting Range Default H6-05 Pulse Train Input Filter Time 0.00 to 2.00 s 0.10 s YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 295
• When simple speed feedback in V/f Control is set as the function for terminal RP (H6-01 = 3), the minimum frequency becomes the detection time for PG disconnect (F1-14). Name Setting Range Default H6-08 Pulse Train Input Minimum Frequency 0.1 to 1000.0 Hz 0.5 Hz YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Motor cooling is most effective when running at frequency with 100% load can trigger motor rated base frequency (check the motor nameplate or overload (oL1). A fault is output and the motor will specifications). coast to stop. Continuous YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 297
Motor is designed to produce 100% torque at base frequency will cause a motor overload fault (oL1). Continuous speed. Built with effective cooling capabilities. The drive fault output closes and the motor coasts to stop. Motor Speed (%) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 298
• Hot start: Characteristics of motor protection operation time in response to an overload situation that occurred while the motor was operating continuously at or below its rated current. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 299
Connect the PTC between terminals AC and A3 and set jumper S4 on the terminal board to “PTC” like shown in Figure 5.90. Set parameter H3-05 to 0 and parameter H3-06 to E. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 300
Sets the drive operation when the PTC input signal reaches the motor overheat fault level (oH4). Name Setting Range Default L1-04 Motor Overheat Fault Operation Selection (PTC input) 0 to 2 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
When a momentary power loss occurs, the drive can automatically return to the operation it was performing prior to the power loss based on certain conditions. Name Setting Range Default L2-01 Momentary Power Loss Operation Selection 0 to 2 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 302
<1> Setting range is determined by the accel/decel time units set in C1-10. If the time is set in units of 0.01 s (C1-10 = 0), the setting range becomes 0.00 to 600.00 s. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
15% below the setting in L3-02. The Stall Prevention level is automatically reduced in the constant power range. Refer to L3-03: Stall Prevention Limit during Acceleration/Deceleration on page 305. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 304
The acceleration rate is automatically adjusted during acceleration of the load (the output current) increases and the current limit is exceeded. Figure 5.94 L3-02 15% of rated current Output current Frequency reference Output frequency Figure 5.94 Current-limited Acceleration YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 305
With this setting the drive tries to decelerate within the set deceleration time. When the output current exceeds the Stall Prevention level, the drive pauses deceleration. Deceleration continues as soon as the output current drops below that level. Stall Prevention may be triggered repeatedly to avoid an overcurrent (oC) fault. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 306
(C1-02, C1-04, C1-06, C1-08). Once the current level drops below the value of L3-06 minus 2% for 100 ms, the drive accelerates back to the frequency reference at the active acceleration time. Setting 2: Decelerate using C1-04 Same as setting 1 except the drive decelerates at decel time 2 (C1-04). YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 307
Name Setting Range Default L3-39 Current-limited Integral Time Constant during Acceleration 1.0 to 1000.0 ms 100.0 ms L3-44 Current-limited Integral Time Constant during Deceleration 1.0 to 1000.0 ms 100.0 ms YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
The drive can detect a loss of an analog frequency reference from input A1, A2, or A3. Frequency reference loss is detected when the frequency reference drops below 10% of the reference before or below 5% of the maximum output frequency within 400 ms. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Output Phase Loss Overtorque Detection 2 LSo Fault Control Circuit Overvoltage Overcurrent Pull-Out Detection – Overheat 1 (Heatsink Overheat) – Use parameters L5-01 to L5-05 to set up automatic fault restart. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Use the torque detection for this purpose. Use undertorque detection to discover application problems like a torn belt, a pump shutting off, or other similar trouble. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 311
The operation is stopped and an oL3 or oL4 fault is triggered. Setting 4: oL3, oL4 at run (Fault) Overtorque detection works as long as a Run command is active. Operation stops and an oL3 or oL4 fault is triggered. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 312
Detection when the speed is above L6-09 (signed). Upon detection operation continues, but an oL5 alarm is output. Setting 2: Continue running if the speed is greater than L6-09 (Alarm) Detection when the speed is above L6-09 (unsigned). Upon detection operation continues, but an oL5 alarm is output. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Example: If parameter L7-01 = 130%, L7-02 to L7-04 = 200%, and a general torque limit of 150% is set by an analog input (H3-02, H3-06, H3-10 = 15), then the torque limit in quadrant 1 will be 130%, but 150% in all other quadrants. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 314
0 or 1 Setting 0: Disabled Toque limit is created at start without a delay time. Disable L7-16 to maximize response time when the application requires sudden acceleration or deceleration at start. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Figure 5.102 explains the operation with reduced speed during an oH alarm. A digital output programmed for 4D is switched when the oH alarm is still active after ten reduction cycles. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 316
A ground fault (GF) is triggered when high leakage current or a ground short circuit occurs in one or two output phases. L8-10: Heatsink Cooling Fan Operation Selection ■ Selects the heatsink cooling fan operation. Name Setting Range Default L8-10 Heatsink Cooling Fan Operation Selection 0 or 1 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 317
Note: 1. Contact Yaskawa before using the drive for applications for which the setting is 0 (disabled). 2. Do not set this parameter to 0 (disabled) in V/f or OLV control.
Page 318
2. The value is preset to the appropriate value when the drive is shipped. Change the value only when mounting a standard drive with the heatsink outside the cabinet. Name Setting Range Default L8-35 Installation Method Selection 0, 2, 3 Determined by o2-04 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 319
Setting 1: Enabled An alarm is triggered when the output current exceeds 150% of the drive rated current. A digital output set for an minor fault (H2- = 10) will close. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
SoH Alarm Selection during bb 0, 1 Setting 0: Outputs a fault for an SoH alarm during a baseblock (bb). Setting 1: Outputs a minor fault for an SoH alarm during a baseblock (bb). YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
There is normally no need to change this parameter from the default value. Note: This parameter is available in the drive software versions S1017 and later. Name Setting Range Default n1-09 Vibration Suppression Level 0.00 to 10.00 2.00 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
L3-04: Stall Prevention Selection during Deceleration on page 305. Notes on Overexcitation Deceleration • During Overexcitation Deceleration 2, Hunting Prevention in V/f Control and torque limits in Open Loop Vector Control are disabled. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Control n5-02/03 ASR Delay and Torque reference ASR P and I Torque Limits C5-01/02/03/04 Frequency C5-06, L7- Reference U1-20 U6-25 U1-09 Speed Feedback Feedback Control Output Figure 5.104 Feed Forward Control YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 324
Parameter n5-03 sets the inertia ratio of the load connected to the motor. This value can be set automatically by Inertia Tuning. Parameter Name Setting Range Default n5-03 Feed Forward Control Gain 0.00 or 100.00 1.00 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
There is normally no need to change this parameter from the default value. Note: This parameter is available in AOLV/PM or CLV/PM. Name Setting Range Default n8-01 Initial Rotor Position Estimation Current 0 to 100% YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 326
Starts the rotor using pull-in current. Setting 1: High Frequency Injection High frequency is injected in order to detect the rotor position. Some noise may be generated from the motor at start. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 327
• If there is too much current when driving a light load at a constant speed, then reduce this value slightly. Note: This parameter is available in OLV/PM. Name Setting Range Default n8-48 Pull-In Current (for PM Motors) 20 to 200% YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 328
The inertia ratio between the motor and the load is between 1:30 and 1:50. Set n8-55 to 2 if an STo fault occurs as a result of impact load or sudden acceleration/deceleration when n8-55 = 1. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 329
2. This parameter is available in the drive software versions S1017 and later. Name Setting Range Default n8-66 Output Voltage Limit Output Filter Time Constant (for PM Motors) 0.000 to 5.000 s 0.001 s YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 330
Set the value in % unit (E5-03 = 100%) Note: 1. This parameter is available in AOLV/PM and CLV/PM. × 2. If an “Si” value is listed on the nameplate for a Yaskawa motor, n8-84 should be set to “Si” value Name Setting Range...
U1-16: output frequency after soft starter (accel/decel ramp generator) d1-01 to d1-17: frequency references 2. Setting o1-03 to 2 requires that the number of motor poles be entered to E2-04, E4-04, and E5-04. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
LOCAL mode to REMOTE mode when b1-07 = 1, resulting in death or serious injury. Check all mechanical or electrical connections thoroughly before making any setting changes to o2-01 and b1-07. Table 5.42 lists the setting combinations for o2-01 and b1-07. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 333
Determines if the ENTER key must be pressed after changing the frequency reference using the digital operator while in the Drive Mode. Name Setting Range Default o2-05 Frequency Reference Setting Method Selection 0 or 1 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
All parameters are copied from the digital operator to the drive. Setting 3: OP<-->INV VERIFY Parameters in the drive are compared with the parameter settings saved on the digital operator to see if they match. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
This value should be reset to 0 when the capacitors have been replaced. Note: The actual maintenance time will depend on the environment where the drive is used. Name Setting Range Default o4-05 Capacitor Maintenance Setting 0 to 150% YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 336
Sets the energy price per 1 kWh. This parameter is used to calculate the power rate displayed for total consumed power (U9-07 to U9-10) and total regenerated power (U9-11 to U9-14). Name Setting Range Default o4-19 Power Unit Price 0.00 to 650.00 000.00 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
DriveWorksEZ. Refer to the DriveWorksEZ manual for more information. ◆ T: Motor Tuning Auto-Tuning automatically sets and tunes parameters required for optimal motor performance. Refer to Auto-Tuning on page 154 for details on Auto-Tuning parameters. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Refer to PID Block Diagram on page 204 for details on how these monitors display PID data. U5: PID Monitors on page 529 has a complete list of U5- monitors and descriptions. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
◆ U9: Power Monitors The total consumed power and regenerated power are displayed for these parameters. Refer to U9: Power Monitors on page 531 for a complete list of U9- monitors and descriptions. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Do not use improper combustible materials for the drive and harmonic filter module. Failure to comply could result in death or serious injury by fire. Attach the drive and harmonic filter module to metal or other noncombustible material. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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Failure to comply could result in damage to the drive and will void warranty. Yaskawa is not responsible for modification of the product made by the user. Check all the wiring after installing the drive and connecting other devices to ensure that all connections are correct.
Refer to the section below that corresponds to the motor control method used. Note: This section describes parameters that are commonly edited and may be set incorrectly. Consult Yaskawa for more information on detailed settings and fine-tuning the drive.
Decrease the speed feedback detection control gain (n8-45). Poor motor torque and speed response decrements of 0.05 (n8-45) Enable torque compensation. Torque Compensation Gain Note: Setting this value too high can cause overcompensation and motor (C4-01) oscillation. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Enable Feed Forward Control by setting parameter n5-01 = 1 and perform Overshoot or undershoot at speed (n5-01) Inertia Auto-Tuning. If Auto-Tuning cannot be performed set parameters changes with high inertia load. Inertia Auto-Tuning (T2-01 = 8) C5-17, C5-18 and n5-03 manually. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Feed Forward Control (n5-01 through n5-03) gain of the speed controller (ASR) cannot be increased. The inertia ratio between the load and motor and the acceleration time of the motor running alone must be set. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Check the digital operator for information about possible faults if the drive or motor fails to operate. Refer to Using the Digital Operator on page 133. If problems occur that are not covered in this manual, contact the nearest Yaskawa representative with the following information: • Drive model • Software version •...
Comm. Option Card Connection Error DriveWorksEZ Fault oFA30 to oFA43 dWFL (CN5-A) EEPROM Memory DriveWorksEZ Data dWF1 oFb00 Option Card Fault at Option Port CN5-B <3> Error MECHATROLINK Watchdog Timer Error – – – – YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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To quickly detect undesirable reverse operation, set L8-93, L8-94, and L8-95 to low values within range of erroneous detection. <3> Fault trace (i.e., the fault history) is not kept when CPF00, CPF01, CPF06, CPF24, Fdv, oFA00, oFb00, oFC00, Uv1, Uv2, and Uv3 occur. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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Capacitor Maintenance Time No output <1> LT-3 Soft Charge Bypass Relay Maintenance Time No output <1> Heatsink Overheat Heatsink Overheat Warning Motor Overheat Overtorque 1 Overtorque 2 Mechanical Weakening Detection 1 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 353
Reading Parameter Settings (flashing) vAEr Voltage Class, Capacity Mismatch vFyE Parameter settings in the drive and those saved to the copy function are not the same vrFy Comparing Parameter Settings (flashing) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
The built-in fuse is open. The output transistor has failed because the drive output has grounded or short-circuited. Replace the board or the drive. For instructions on replacing the control board, contact Yaskawa or your nearest sales representative. Digital Operator Display...
Page 355
• Make sure the PG encoder is properly connected and all shielded lines are properly grounded. damaged. • If the problem continues after cycling power, then replace either the PG option card or the PG encoder itself. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 356
There is an error in EEPROM control circuit. • If the problem continues, replace either the control board or the entire drive and then download the DriveWorksEZ program. For instructions on replacing the control board, contact Yaskawa or your nearest sales representative. Digital Operator Display...
Page 357
Refer to Diagnosing and Resetting Faults on page 382. • Replace either the control board or the entire drive. For instructions on replacing the control board, contact Yaskawa or your nearest sales representative. Replace either the control board or the entire drive. For instructions on replacing the control board, contact Yaskawa or your Hardware problem.
Page 358
Increase the power supply frequency fault detection width (L2-27). is too large. Replace either the control board or the entire drive. For instructions on replacing the control board, contact Yaskawa or your The built-in fuse is open. nearest sales representative.
Page 359
• Enter the correct motor code to E5-01. Loop Vector (Yaskawa motors only) or the motor data • If a non-Yaskawa PM motor is used, enter “FFFF” to E5-01. Set the correct motor data to the E5- parameters or perform are wrong.
Page 360
Possible Solution The option card installed into port CN5-B is Check if the drive supports the option card that you are attempting to install. Contact Yaskawa for assistance. incompatible with the drive. A communication option card has been installed in Communication option cards are supported by option port CN5-A only.
Page 361
• Check the motor rated current. • Enter the motor rated current as indicated on the motor nameplate (E2-01). • Ensure the motor cooling system is operating normally. • Repair or replace the motor cooling system. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 362
Mechanical Weakening Detection 1 Overtorque occurred, matching the conditions specified in L6-08. Cause Possible Solution Overtorque triggered mechanical weakening detection Check for the cause of mechanical weakening. level set to L6-08. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 363
Safety Circuit Fault Safety Circuit Fault is detected. Cause Possible Solution Replace either the control board or the entire drive. For instructions on replacing the control board, contact Yaskawa or your The safety circuit is damaged. nearest sales representative. Digital Operator Display...
Page 364
• Enter the correct motor code for the PM being used into E5-01. The wrong motor code is set (Yaskawa motors only). • For special-purpose motors, enter the correct data to all E5 parameters according to the test report provided for the motor.
Page 365
• Check the maintenance time for the capacitors (U4-05). The capacitors are worn. • Replace the entire drive if U4-05 exceeds 90%. Contact Yaskawa or your nearest sales representative. • Cycle power to the drive and see if the fault reoccurs.
• If the problem continues, replace either the control board or the entire drive. For instructions on replacing the control board, contact Yaskawa or your nearest sales representative. A termination resistor must be installed at both ends of a communication line. Slave drives must have the internal Termination resistor setting is incorrect.
Page 367
Lower the impedance of the input power supply wiring. A phase loss occurred in the input power supply. Check the input power supply for phase loss or an imbalance in the interphase voltages. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 368
Check the sensor and replace it if damaged. Replace either the control board or the entire drive. For instructions on replacing the control board, contact Feedback input circuit is damaged. Yaskawa or your nearest sales representative. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 369
The main circuit and control circuit capacitors have Replace either the control board or the entire drive. For instructions on replacing the control board, contact reached 90% of their expected performance life. Yaskawa or your nearest sales representative. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 370
Overtorque occurred, matching the conditions specified in L6-08. Minor Fault Cause Possible Solutions (H2-01 = 10) Overtorque occurred, triggering the mechanical Check for the cause of mechanical weakening. weakening level set to L6-08. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 371
Investigate and correct the cause and then reset the fault. The fluctuation in the voltage of the input power Refer to Diagnosing and Resetting Faults on page 382. supply is too large. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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Drive internal circuitry is worn. • Replace either the control board or the entire drive if U4-05 exceeds 90%. For instructions on replacing the control board, contact Yaskawa or your nearest sales representative. The drive input power transformer is too small and •...
Set A1-03 to 5550 to load the parameter settings stored in the terminal board to the drive. between the control board and the terminal board no longer match. Initialize parameters after drive replacement by setting A1-03 to 2220 or 3330. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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C6-03 (carrier frequency lower limit is greater than the upper limit). If C6-05 is Correct the parameter settings. less than or equal to 6, the drive operates at C6-03. Upper and lower limits between C6-02 and C6-05 contradict each other. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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Possible Solutions • The setting of o2-04 (Drive Model Selection) changed. For information on clearing the fault, contact Yaskawa or your nearest sales representative. • EEPROM failed for the input voltage offset. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Motor data or data entered during Auto-Tuning was • Check that the motor data entered to T1 parameters matches motor nameplate input before Auto-Tuning. incorrect. • Start Auto-Tuning over again and enter the correct information. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 377
Digital Operator Display Error Name Er-11 Motor Speed Error Cause Possible Solutions • Increase the acceleration time 1 (C1-01). Torque reference is too high. • Disconnect the machine from the motor, if possible. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 378
• If a magnetic contactor is used between motors, make sure it is closed. • Replace either the control board or the entire drive. For instructions on replacing the control board, contact Yaskawa or your nearest The current is too low.
Page 379
Perform Stationary Auto-Tuning and then perform High Frequency Injection Parameter Tuning again. If the problem continues, high Motor data was incorrect. frequency injection control might not be possible with that motor. Note: Auto-Tuning is not applicable for SPM motors. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
The device being used to write the parameters is blank and Making sure all connections are correct, and copy the parameter settings onto the USB Copy Unit or the operator. does not have any parameters saved on it. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 381
Comparing Parameter Settings (flashing) Cause Possible Solutions The Verify mode has confirmed that parameters settings on the Not an error. drive and parameters read to the copy device are identical. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Parameter U2-58 helps determine the cause of a fault. Parameters to be monitored differ depending on the control mode. - MONITR - DRV Rdy PowerSupply Freq U2-58= 60.00Hz U2-01= ----- RSEQ U2-02= oC RRFF YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Note: If the Run command is present, the drive will disregard any attempts to reset the fault. The Run command must first be removed before a fault situation can be cleared. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
• Set a new password to parameter A1-05. • Check the drive input power voltage by looking at the control circuit voltage (U1-07). Undervoltage was detected. • Check all main circuit wiring. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
The motor is running at almost 0 Hz and the Speed Search estimated Disable bi-directional search (b3-14 = “0”) so that Speed Search is performed only in the specified direction. the speed to be in the opposite direction. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
• Set the correct V/f pattern so that it matches the characteristics of the motor being used. Motor characteristics and drive parameter settings are incompatible • Check the V/f pattern set to E1-03. with one another. • Execute Rotational Auto-Tuning. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
• Increase the ELCB sensitivity or use ELCB with a higher threshold. Excessive leakage current trips ELCB. • Lower the carrier frequency (C6-02). • Reduce the length of the cable used between the drive and the motor. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
• Increase the DC Injection Braking time at stop (b2-04). The stopping method is set so that the drive coasts to stop. Set b1-03 (Stopping Method Selection) to 0 or 2. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
(Terminals DM+ and DM-) Cause Possible Solutions • Check the wiring for the Safe Disable monitor output terminal. There is faulty wiring in the Safe Disable monitor output terminals. • Correct wiring mistakes. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 390
6.10 Troubleshooting without Fault Display YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
OFF, measure the DC bus voltage level to confirm it has reached a safe level. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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Failure to comply could result in damage to the drive and will void warranty. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. Check all the wiring to ensure that all connections are correct after installing the drive and connecting any other devices.
◆ Recommended Daily Inspection Table 7.1 outlines the recommended daily inspection for Yaskawa drives. Check the following items on a daily basis to avoid premature deterioration in performance or product failure. Copy this checklist and mark the “Checked” column after each inspection.
◆ Recommended Periodic Inspection Table 7.2 outlines the recommended periodic inspections for Yaskawa drive installations. Although periodic inspections should generally be performed once a year; the drive may require more frequent inspection in harsh environments or with rigorous use. Operating and environmental conditions, along with experience in each application, will determine the actual inspection frequency for each installation.
When the maintenance period reaches 100%, there is increased risk that the drive may malfunction. Yaskawa recommends checking the maintenance period regularly to ensure maximum performance life.
Page 397
The cooling fans have reached 90% of their designated life time. Replace the cooling fan. <1> The DC bus capacitors have reached 90% of their designated life Contact a Yaskawa representative or the nearest Yaskawa sales LT-2 <1> time. office on possible drive replacement.
To ensure maximum useful product life, replace all cooling fans when performing maintenance. Contact a Yaskawa representative or the nearest Yaskawa sales office to order replacement cooling fans as required. For drives with multiple cooling fans, replace all the fans when performing maintenance to ensure maximum product performance life.
Page 400
A – Cooling Fan/Cooling Fan Unit/ C – Control Board Cooling Fan/ Circulation Fan Unit Control Board Cooling Fan Unit B – Circulation Fan Figure 7.2 Cooling Fan Component Names (Harmonic Filter Module) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Figure 7.3 Remove the Fan Guard Remove the cooling fan cartridge. Figure 7.4 Figure 7.4 Remove the Cooling Fan Disconnect the pluggable connector and remove the fan. Figure 7.5 Figure 7.5 Disconnect the Cooling Fan YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 402
Note: The fan guard has a cutout on the front side for proper alignment. Figure 7.9 Figure 7.9 Reattach the Fan Guard Turn on the power supply and set o4-03 to 0 to reset the Maintenance Monitor cooling fan operation time. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 403
Slide the fan guard toward the front of the drive to remove it from the drive. Figure 7.11 common_TMonly Figure 7.11 Remove the Fan Guard Release the cables from the hooks in five locations. Figure 7.12 Five-hook locations common_TMonly Figure 7.12 Release the Cables YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 404
Connect the relay connectors for the replacement fan units. Note: Replace the whole unit when replacing the cooling fan. Figure 7.15 common_TMonly Figure 7.15 Plug in the Relay Connector Figure 7.16 common_TMonly Figure 7.16 Cooling Fan Unit YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 405
Guide the cables through the second set of provided hooks to hold the cables in place. Figure 7.19 common_TMonly A – Cooling fan A C – Cooling fan B B – Bend three times D – Bend twice Figure 7.19 Cooling Fan Wire Routing YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 406
Insert the fan guard and firmly tighten the screws so they do not come loose. Figure 7.21 common_TMonly Four-screw locations Figure 7.21 Reattach the Fan Guard Turn on the power supply and set o4-03 to 0 to reset the Maintenance Monitor cooling fan operation time. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 407
Figure 7.23 Figure 7.23 Remove the Fan Guard Release the cable from the hooks. Note: Models 40302 to 40414 have four hooks. Figure 7.24 Two-hook locations Figure 7.24 Free the Cable YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 408
Push the connectors together so no space remains between them. Figure 7.27 Attach the Relay Connector Figure 7.28 2 0248, 4 0216, 4 0240 4 0302 to 4 0414 Figure 7.28 Cooling Fan Unit YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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Figure 7.30 Attach the Cooling Fan Unit Reattach the fan cover and then tighten the screws firmly so that the screws do not come loose. Figure 7.31 Figure 7.31 Reattach the Fan Guard YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 410
Note: The circulation fan unit on models 40302 to 40414 is located on the right side of the drive. Figure 7.33 Figure 7.33 Unlock the Cable Hooks Unplug the relay connectors and free the cable from the hooks. Figure 7.34 Figure 7.34 Unplug the Relay Connector YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 411
4. Tighten the screws firmly so they do not come loose. Figure 7.36 Figure 7.36 Installing the Circulation Fan Unit Turn on the power supply and set o4-03 to 0 to reset the Maintenance Monitor circulation fan operation time. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 412
Figure 7.37 Remove the Drive Cover 1 Loosen the nine screws that hold the terminal cover in place and free it from the drive. Figure 7.38 Nine-screw locations Figure 7.38 Remove the Terminal Cover YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 413
Figure 7.39 Twenty-five-screw locations Figure 7.39 Remove the Drive Cover 2 Unplug the relay connectors and free the cable from the cooling fan unit. Figure 7.40 Figure 7.40 Unplug the Relay Connector YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 414
Turn on the power supply and set o4-03 to 0 to reset the Maintenance Monitor cooling fan operation time. Removing the Control Board Cooling Fan Unit Unplug the relay connectors and free the cable from the control board cooling fan unit. Figure 7.43 Figure 7.43 Unplug the Relay Connector YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 415
Figure 7.45 Figure 7.45 Installing the Control Board Cooling Fan Unit Turn on the power supply and set o4-03 to 0 to reset the Maintenance Monitor control board cooling fan operation time. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 416
Figure 7.46 Remove the Drive Cover 1 Loosen the eleven screws that hold the terminal cover in place and free it from the drive. Figure 7.47 Eleven-screw locations Figure 7.47 Remove the Terminal Cover YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 417
Figure 7.48 Remove the Drive Cover 2 Loosen the twenty three screws that hold the drive cover 3 in place and free it from the drive. Figure 7.49 Twenty-three-screw locations Figure 7.49 Remove the Drive Cover 3 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 418
Figure 7.50 Unplug the Relay Connector Loosen the twelve screws, then slide the cooling fan unit and carefully pull it out. Figure 7.51 Twelve-screw locations Figure 7.51 Installing the Cooling Fan Unit YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 419
3. Tighten the screws firmly so they do not come loose. Figure 7.52 Figure 7.52 Installing the Cooling Fan Unit Turn on the power supply and set o4-03 to 0 to reset the Maintenance Monitor cooling fan operation time. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 420
Loosen the four screws, then slide the control board cooling fan unit up and carefully pull it out. Figure 7.54 Four-screw locations Figure 7.54 Removing the Control Board Cooling Fan Unit YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 421
Figure 7.55 Figure 7.55 Installing the Control Board Cooling Fan Unit Turn on the power supply and set o4-03 to 0 to reset the Maintenance Monitor control board cooling fan operation time. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 422
Figure 7.56 Remove the Harmonic Filter Module Cover 1 Loosen the nine screws that hold the terminal cover in place and free it from the harmonic filter module. Figure 7.57 Nine-screw locations Figure 7.57 Remove the Terminal Cover YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 423
Fourteen-screw locations Figure 7.58 Remove the Harmonic Filter Module Cover 2 Unplug the relay connectors and free the cable from the cooling fan unit. Figure 7.59 Figure 7.59 Unplug the Relay Connector YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 424
7.4 Cooling Fan and Circulation Fan Loosen the eight screws, then slide the cooling fan unit and carefully pull it out. Figure 7.60 Eight-screw locations Figure 7.60 Installing the Cooling Fan Unit YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 425
Guide the cables through the second set of provided hooks to hold the cables in place. Figure 7.62 Hook Figure 7.62 Cooling Fan Wire Routing Turn on the power supply and set o4-03 to 0 to reset the Maintenance Monitor cooling fan operation time. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 426
Figure 7.63 Unplug the Relay Connector Loosen the two screws, then slide the control board cooling fan unit and carefully pull it out. Figure 7.64 Two-screw locations Figure 7.64 Removing the Control Board Cooling Fan Unit YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 427
Figure 7.65 Figure 7.65 Installing the Control Board Cooling Fan Unit Turn on the power supply and set o4-03 to 0 to reset the Maintenance Monitor control board cooling fan operation time. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Replace the drive if the main power circuitry is damaged. Contact your local Yaskawa representative before replacing parts if the drive is still under warranty. Yaskawa reserves the right to replace or repair the drive according to Yaskawa warranty policy.
Slide the terminal board as illustrated by the arrows in Figure 7.69 to remove it from the drive along with the bottom cover. Figure 7.69 Figure 7.69 Remove the Terminal Board YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 430
Defaults by Drive Model Selection (o2-04) and ND/HD (C6-01) on page 538. 3. Contact Yaskawa or a Yaskawa representative for instructions on replacing the terminal board. Improperly replacing the terminal board will result in drive malfunction. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Failure to comply may result in ESD damage to the drive circuitry. Never connect or disconnect the motor from the drive while the drive is outputting voltage. Improper equipment sequencing could result in damage to the drive. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Drive Options and Peripheral Devices Table 8.1 lists the names of the various accessories and options available for Yaskawa drives. Contact Yaskawa or your Yaskawa agent to order these peripheral devices. • Peripheral Device Selection: Refer to the Yaskawa catalog for selection and part numbers.
Page 434
Contact relays: 2 (250 Vac/up to 1 A, 30 Vdc/up to 1 A) PROFIBUS-DP SI-P3 Connects to a PROFIBUS-DP network. CC-Link SI-C3 Connects to a CC-Link network DeviceNet SI-N3 Connects to a DeviceNet network YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 435
Connects to a MECHATROLINK-II network MECHATROLINK-III SI-ET3 Connects to a MECHATROLINK-III network. EtherNet/IP SI-EN3 Connects to an EtherNet/IP network Modbus TCP/IP SI-EM3 Connects to a Modbus TCP/IP network LONWORKS SI-W3 Connects to a LONWORKS network YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Contactor (MC) Momentary Power Loss Recovery Unit Zero-phase Reactor Ground B1/P R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 Motor Magnetic Contactor (switches to line power) Ground Figure 8.1 Connecting Peripheral Devices (CIMR-U20028) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Power Loss Recovery Unit Zero-phase Reactor B1/P Ground Ground U/T1 R/L1 V/T2 S/L2 W/T3 T/L3 CN500 CN500 Magnetic Contactor (switches to line power) Motor Ground Figure 8.2 Connecting Peripheral Devices (CIMR-U40720) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
C – Included screws I – Connector CN5-A D – Front cover J – Connector CN5-B E – Digital operator K – Connector CN5-C F – Terminal cover Figure 8.3 Drive Components with Option YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Insert the option card (B) into the CN5-A (I), CN5-B (J), or CN5-C (K) connectors located on the drive and fasten it into place using one of the included screws (C). Refer to the Table 8.2 for more information. Figure 8.5 Figure 8.5 Insert the Option Card YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 440
Figure 8.7 Shield Insulation PG at motor PG option terminal Ground Terminal Shield sheath FE/SD (Insulate with electrical tape or shrink tubing) Figure 8.7 Preparing Ends of Shielded Cable YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 441
Two Pulse (AB Quadrature) F1-21 = 1 F1-37 = 1 No setting required No setting required Two Pulse with Marker (ABZ) F1-21 = 1 F1-37 = 1 No setting required No setting required YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 442
Note: The PG-B3 Option reads a maximum input frequency from the PG encoder of 50 kHz. Be sure to select a PG encoder with an output pulse frequency of maximum 50 kHz when operating at maximum speed. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 443
• Max voltage: 24 V Monitor signal common • Max current: 30 mA <1> A separate UL Listed class 2 power supply is necessary when the PG requires more than 200 mA to operate. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 444
IG, ZO, IG etc. (24 to 16 AWG) Crimp Terminals Yaskawa recommends using CRIMPFOX 6 by Phoenix Contact or equivalent crimp terminals with the specifications listed in Table 8.5 for wiring to ensure proper connections. Note: Properly trim wire ends so loose wire ends do not extend from the crimp terminals.
Page 445
Note: The PG-X3 Option reads a maximum input frequency from the PG of 300 kHz. Be sure to select a PG with an output pulse frequency of maximum 300 kHz when operating at maximum speed. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 446
Table 8.9 Setting the PG Encoder Power Supply Voltage (IP) with Jumper CN3 Voltage Level 5.5 V ± 5% (default) 12.0 V ± 5% 5.5 V 12 V 5.5 V 12 V Jumper CN3 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 447
SG etc. (24 to 16 AWG) Crimp Terminals Yaskawa recommends using CRIMPFOX 6 by Phoenix Contact or equivalent crimp terminals with the specifications listed in Table 8.11 for wiring to ensure proper connections. Note: Properly trim wire ends so loose wire ends do not extend from the crimp terminals.
Page 448
However, when F1-05 and F1-32 are saved as User Parameters (o2-03 = 1) and the User Parameter settings are initialized using A1-03 = 1110, the values for F1-05 and F1-32 are not reset. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
• Motor cable type and length • EMI/RFI filter In order to safely protect the drive system, select a breaker that senses all types of current (AC and DC) and high frequency currents. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Internal EMC filters are built-in to drive models CIMR-UE/W. These drives comply with EMC guidelines IEC/EN 61800-3 2nd Environment Category C2. Use switches on the drive to enable the EMC filters. Refer to Enable the Internal EMC Filter on page 119. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
WARNING! Fire Hazard. Confirm an actual motor overload condition is not present prior to increasing the thermal oL trip setting. Check local electrical codes before making adjustments to motor thermal overload settings. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Note: Differences between HD ratings and ND ratings for the drive include rated input and output current, overload capacity, and current limit. The default setting is HD (C6-01 = 0). YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
<5> If the harmonic current distortion is needed to be 5% or less, the maximum output voltage will be the equivalent to the input voltage × 0.87. C7-60 (Output Voltage Limit Mode Selection) is needed to be changed from the default setting. <6> User-adjustable YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
C7-60 (Output Voltage Limit Mode Selection) is needed to be changed from the default setting. <6> User-adjustable <7> Use a stand-alone EMC filter with a voltage of 380 to 480 V for models CIMR-U40477 to 40930. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
• EN ISO 13849-1 Cat.3 PLe, IEC/EN 61508 SIL3 Protection Design IP00 enclosure, IP20/NEMA 1, UL Type 1 enclosure <8> <1> Current derating is required. Select control modes in accordance with the drive capacity. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 458
<2> The accuracy of these values depends on motor characteristics, ambient conditions, and drive settings. Specifications may vary with different motors and with changing motor temperature. Contact Yaskawa for consultation. <3> Overload protection may be triggered when operating with 150% of the rated output current if the output frequency is less than 6 Hz.
The drive standard ratings are valid for an installation altitude up to 1000 m. If the altitude exceeds 1000 m both the drive rated voltage and the rated output current must be derated for 1% per 100 m. The maximum altitude is 3000 m. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 464
A.6 Drive Derating Data YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Refers to a second motor when the drive is operating two motors. Switch between these motors using the multi-function input terminals. Note: If a parameter is not available in a certain control mode, the symbol for that control mode is grayed out. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Digital Output Card Settings (DO-A3) Control Monitors Communication Option Card (SI-C3, SI-EM3, SI-EN3, DriveWorksEZ Monitors SI-ET3, SI-N3, SI-P3, SI-S3, SI-T3, and SI-W3) Communication Option Card (SI-EM3/SI-EN3) Power Monitors Multi-Function Digital Inputs YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
2: Prohibit entering Programming Mode during run. V/f w/PG Default: 0 b1-14 Phase Order Selection OLV/PM AOLV/PM CLV/PM Min: 0 (1C3H) Max: 1 0: Standard 1: Switch phase order (reverses the direction of the motor) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 470
0: Disabled 1: Enabled V/f w/PG Default: 2.0 s b3-03 Speed Search Deceleration Time Min: 0.1 s OLV/PM AOLV/PM CLV/PM (193H) Max: 10.0 s Sets output frequency reduction time during Speed Search. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 471
OLV/PM AOLV/PM CLV/PM CLV/PM Min: 0.00 (BC1H) Level 2 (Current Detection 2) Max: 1.49 Set the current level at which to end the Speed Search for Current Detection Type Speed Search YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 472
Max: 360.0 s b5-04 Default: 100.0% All Modes (1A8H) Integral Limit Setting Min: 0.0% Sets the maximum output possible from the integrator as a percentage of the maximum output Max: 100.0% frequency. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 473
Sets the PID feedback high detection level as a percentage of the maximum output frequency. Max: 100% Default: 1.0 s b5-37 PID Feedback High Detection All Modes Min: 0.0 s (1A2H) Time Sets the PID feedback high level detection delay time. Max: 25.5 s YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 474
Sets the gain used for Energy Saving. b8-03 V/f w/PG Default: <4> (1CEH) Energy Saving Control Filter Time Min: 0.00 s OLV/PM AOLV/PM CLV/PM Constant Max: 10.00 s Sets a time constant for Energy Saving. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 475
Default: 10 b9-02 Zero Servo Completion Width OLV/PM AOLV/PM CLV/PM Min: 0 (1DBH) Max: 16383 Sets the range to trigger an output terminal set for “Zero Servo Complete” during Zero Servo operation. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Max: 10.00 s C2-01 C2-04 Default: 0.00 s C2-04 S-Curve Characteristic at Decel Time Min: 0.00 s (20EH) Max: 10.00 s <10> Default setting is determined by the control mode (A1-02). YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 477
1: Enabled above 6 Hz. 2: Enabled whenever slip compensation is possible. <10> Default setting is determined by the control mode (A1-02). <15> Default setting is determined by the control mode for motor 2 (E3-01). YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 478
AOLV/PM CLV/PM Min: 0 (386H) Decel Max: 1 0: Disabled. Integral functions are enabled only during constant speed. 1: Enabled. Integral functions are always enabled, during accel/decel and during constant speed. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 479
<10> Default setting is determined by the control mode (A1-02). <14> Default setting value is dependent on the motor code set to E5-01. <15> Default setting is determined by the control mode for motor 2 (E3-01). YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 480
Max: 1 1: Power Factor Control Enabled Default: 1 All Modes C7-60 Output Voltage Limit Mode Min: 0 (B1CH) Selection 0: Harmonic suppression priority mode Max: 1 1: High output voltage mode YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
<20> Range upper limit is determined by the maximum output frequency (E1-04) and the upper limit of the frequency reference (d2-01). <63> The value of o1-03 is changed to 1 and the unit is also changed to a percentage (%) when the control mode is set to CLV/PM or AOLV/PM. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 482
Up/Down Frequency Reference Min: 0 (2B6H) Limit Selection 0: The lower limit is determined by d2-02 or an analog input. Max: 1 1: The lower limit is determined by d2-02. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 483
Added to the frequency reference when the digital input “Frequency offset 1” (H1- = 44) is Max: 100.0% switched on. A setting of 100% is equal to the drive maximum output current. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
<44> The default value shown here is for the following localized drives: Japan (Model code: CIMR-UA), India (Model code: CIMR-UD), Asia (Model code: CIMR-UT). For default value of China localized drive (Model code: CIMR-UB), refer to Default Values of the China Localized Drive: CIMR-UB on page 537. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 485
<9> Default setting value is dependent on the drive model (o2-04) and the Drive Duty (C6-01). <72> Display is in the following units. CIMR-U20028, 20042, and 40011 to 40027: 0.01 A units CIMR-U20054 to 20248, and 40034 to 40930: 0.1 A units YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 486
Sets the no-load current for motor 2. Automatically set during Auto-Tuning. V/f w/PG Default: 4 E4-04 Motor 2 Motor Poles Min: 2 OLV/PM AOLV/PM CLV/PM (324H) Max: 48 Sets the number of poles of motor 2. Automatically set during Auto-Tuning. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 487
Page V/f w/PG OLV/PM AOLV/PM CLV/PM Enter the Yaskawa motor code for the PM motor being used. Various motor parameters are E5-01 Default: <4> Motor Code Selection automatically set based on the value of this parameter. Setting that were changed manually will...
Page 488
Max: 1 Switches polarity for initial polarity estimation. If "Sd=1" is listed on the nameplate or in a test report for a Yaskawa motor, E5-25 should be set to 1. <3> Parameter setting value is not reset to the default value when the drive is initialized.
Excessive Speed Deviation Min: 0.0 s (38AH) Detection Delay Time OLV/PM AOLV/PM CLV/PM Max: 10.0 s Sets the time in seconds for a speed deviation situation to trigger a fault (dEv). YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 490
Note: The use of EnDat2.2/22 encoders requires a PG-F3 option with software version 0102 or later. To identify the PG-F3 software version refer to the PG-F3 labeling in the field designated “C/N” (S + four digit number). YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 491
U- monitor. Some U parameters are available only in certain control modes. F4-04 Default: 50.0% (394H) All Modes Terminal V2 Monitor Gain Min: -999.9% Sets the gain for voltage output via terminal V2. Max: 999.9% YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 492
3: Alarm only. Default: 2.0 s F6-04 All Modes bUS Error Detection Time Min: 0.0 s – (3A5H) Set the delay time for error detection if a bus error occurs. Max: 5.0 s YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 493
Min: 0 – (3CDH) Selection 0: PPO Type Max: 1 1: Conventional Default: 0 F6-35 All Modes CANopen Node ID Selection Min: 0 – (3D0H) Sets the node address. Max: 126 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 494
F6-71 All Modes Reserved – – (3DFH to Reserved for Dynamic I/O Assembly Parameters. 3C8H) <3> Parameter setting value is not reset to the default value when the drive is initialized. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 495
Max: 15 Default: 0 F7-18 All Modes EtherNet/IP Current Scaling Factor Min: -15 – (3F6H) Sets the scaling factor for the output current monitor in EtherNet/IP Class ID 2AH Object. Max: 15 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Default: 8 H1-08 Multi-Function Digital Input Min: 0 (405H) Terminal S8 Function Selection Max: 9F <31> Value in parenthesis is the default setting when a 3-wire initialization is performed (A1-03 = 3330). YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 497
Fault Reset Closed: Resets faults if the cause is cleared and the Run command is removed. All Modes Fast Stop (N.O.) Closed: Decelerates at the Fast Stop time set to C1-09. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 498
Note: Cannot be set together with settings 42 or 43. All Modes Run Command (2-wire Sequence 2) Open: Stop Closed: Run Note: Cannot be set together with settings 40 or 41. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 499
Direction of rotation detection (for V/f with Simple PG Feedback) All Modes 90 to 97 DriveWorksEZ Digital Inputs 1 to 8 Reserved for DWEZ input functions All Modes DriveWorksEZ Disable Open: DWEZ enabled Closed: DWEZ disabled YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 500
Closed: Power up is complete and the drive is ready to accept a Run command. All Modes During Power Supply Voltage Fault Closed: One of the following faults will occur: AUv (Power Supply Undervoltage), Uv (Undervoltage). or Fdv (Power Supply Frequency Fault). YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 501
Closed: oL1 is at 90% of its trip point or greater. An oH3 situation also triggers this alarm. All Modes Drive Overheat Pre-alarm (oH) Closed: Heatsink temperature exceeds the parameter L8-02 value. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 502
The contact output is closed if any of the bits that are specified by H2-10 for the MEMOBUS/Modbus register address that is set in H2-09 turns on. V/f w/PG During Commercial Power Operation OLV/PM AOLV/PM CLV/PM Closed: Operating on commercial power. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 503
Adds an offset when the analog signal to terminal A1 is at 0 V. Max: 500 Default: 0 H3-17 All Modes Terminal A2 Offset Min: -500 (2F1H) Adds an offset when the analog signal to terminal A2 is at 0 V. Max: 500 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 504
10 V = Motor rated torque V/f w/PG Torque Limit Using Torque Reference/Speed Limit OLV/PM AOLV/PM CLV/PM 10 V = Motor rated torque V/f w/PG Torque Compensation OLV/PM AOLV/PM CLV/PM 10 V = Motor rated torque YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 505
1: -10 to 10 V Multi-Function Analog Output Default: 0 All Modes H4-08 Terminal AM Signal Level Min: 0 (424H) 0: 0 to 10 V Selection Max: 1 1: -10 to 10 V YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 506
Applicable MEMOBUS/Modbus registers: 3EH, 3FH, 44H, ACH, and ADH <32> If this parameter is set to 0, the drive will be unable to respond to MEMOBUS/Modbus commands. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 507
Pulse Train Input Minimum Min: 0.1 Hz (43FH) Frequency Sets the minimum frequency for the pulse train input to be detected. Enabled when H6-01 = 0, Max: 1000.0 Hz 1, or 2. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Momentary Power Loss Voltage Min: 0.0 s OLV/PM AOLV/PM CLV/PM (488H) Recovery Ramp Time Max: 5.0 s Sets the time for the output voltage to return to the preset V/f pattern during Speed Search. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 509
0: Sets the Stall Prevention level set in L3-06 that is used throughout the entire frequency range. Max: 1 1: Automatic Stall Prevention level reduction in the constant output range. The lower limit value is 40% of L3-06. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 510
All Modes L4-07 Speed Agree Detection Selection Min: 0 0: No detection during baseblock. (470H) Max: 1 1: Detection always enabled. <10> Default setting is determined by the control mode (A1-02). YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 511
Max: 10.0 s Default: 0 h L6-11 Mechanical Weakening Detection All Modes Min: 0 h (46BH) Start Time Sets the operation time (U1-04) required before Mechanical Weakening Detection is active. Max: 65535 h YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 512
1: oL2 level is reduced linearly below 6 Hz. It is reduced to 70% at 0 Hz. V/f w/PG Default: <10> L8-18 Software Current Limit Selection OLV/PM AOLV/PM CLV/PM Min: 0 (4BEH) Max: 1 0: Disabled 1: Enabled YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 513
0: Outputs a fault for an SoH alarm during a baseblock (bb). Max: 1 1: Outputs a minor fault for an SoH alarm during a baseblock (bb). Note: This parameter is available in the drive software versions S1015 and later. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page V/f w/PG Default: 1.10 n3-13 Overexcitation Deceleration Gain Min: 1.00 OLV/PM AOLV/PM CLV/PM (531H) Max: 2.00 Sets the gain applied to the V/f pattern during Overexcitation Deceleration (L3-04 = 4). YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 515
Sets the gain for estimating the speed. V/f w/PG Default: 1 n8-35 Initial Rotor Position Detection OLV/PM AOLV/PM CLV/PM Min: 0 (562H) Selection 0: Pull-in Max: 2 1: High frequency injection 2: Pulse injection YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 516
There is normally no need to change this parameter from the default value. Max: 100.00 Stabilizes constant output. Note: This parameter is available in the drive software versions S1017 and later. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Max: 150% 100% = Motor rated current Note: If an “Si” value is listed on the nameplate for a Yaskawa motor, n8-84 should be set to “Si” value × 2. <14> Default setting value is dependent on the motor code set to E5-01.
Page 518
Capacitor Maintenance Setting Min: 0% Sets the value of the Maintenance Monitor for the capacitors. See U4-05 to check when the (51DH) Max: 150% capacitors may need to be replaced. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
V/f w/PG Default: 200.0 V <18> T1-03 Motor Rated Voltage Min: 0.0 V (703H) OLV/PM AOLV/PM CLV/PM Max: 255.0 V <18> Sets the motor rated voltage as specified on the motor nameplate. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 520
(Stationary Auto-Tuning) Max: 20.00 Hz After setting the motor capacity to T1-02, this parameter will automatically display the motor slip for a standard 4 pole Yaskawa motor. Enter the motor slip as indicated on the motor test report. V/f w/PG Default: 14 W <38>...
Page 521
CLV/PM Default: <16> T2-02 Enter the motor code when using a Yaskawa PM motor. Once the motor code is entered, the PM Motor Code Selection Min: 0000 (751H) drive automatically sets parameters T2-03 through T2-09. Set parameters T2-10 through T2-14 Max: FFFF according the motor nameplate or the motor test report.
<9> <14> T3-03 Motor Inertia Min: 0.0001 kgm (762H) OLV/PM AOLV/PM CLV/PM Max: 600.00 kgm Sets the motor inertia. Default setting is the inertia of a Yaskawa motor. V/f w/PG T3-04 Default: 10.0 Hz OLV/PM AOLV/PM CLV/PM (763H) ASR Response Frequency Min: 0.1 Hz...
Page 523
Digital input 4 (terminal S4 enabled) Digital input 5 (terminal S5 enabled) Digital input 6 (terminal S6 enabled) Digital input 7 (terminal S7 enabled) Digital input 8 (terminal S8 enabled) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 524
3FFFF: Set (1 bit) + sign (1 bit) + 16 bit U1-18 No signal output All Modes oPE Fault Parameter – – (61H) available Displays the parameter number that caused the oPE02 or oPE08 (Operation error). YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 525
10 V = motor rated power (E2-11) (kW). U2: Fault Trace ■ Analog Output No. (Addr.) Name Description Unit Page Level U2-01 No signal output All Modes Current Fault – – (80H) available Displays the current fault. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 526
MEMOBUS/Modbus communications, the monitor value in MEMOBUS/Modbus communications is: displayed numeric value / 8192 × drive’ rated current (A), from the condition “8192 (maximum value) = drive’s rated current (A)” YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 527
Displays the output frequency when the current value shown in U4-13 occurred. All Modes U4-16 Motor Overload Estimate 10 V: 100% 0.1% – (7D8H) (oL1) Shows the value of the motor overload detection accumulator. 100% is equal to the oL1 detection level. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 528
<26> The MEMOBUS/Modbus communications data is in 10 h units. If data in 1 h units are also required, refer to register number 0099H. <58> The MEMOBUS/Modbus communications data is in 10 h units. If data in 1 h units are also required, refer to register number 009BH. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 529
-10 V: -180 deg 0.1 deg – (7C1H) (-10 to +10 V) Displays the amount of deviation between the actual d-axis / q-axis and the γ-axis / δ-axis used for motor control. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 530
<18> Values shown here are for 200 V class drives. Double the value when using a 400 V class drive. Note: Fault trace (i.e., the fault history) is not kept when CPF00, CPF01, CPF06, CPF24, oFA00, oFb00, oFC00, Uv1, Uv2, or Uv3 occur. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 531
(82AH to 1 to 4 available 82DH) U9-14 U9-13 U9-12 U9-11 The values shown in U9-11 to U9-14 are calculated by multiplying U9-04 to U9-06 by the value set in o4-19. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Carrier Frequency Reduction Off Delay Time 0.00 to 2.00 0.01 s 0.50 0.50 0.50 0.50 o1-03 Digital Operator Display Selection 0 to 3 – o1-04 V/f Pattern Display Unit 0 or 1 – – – – YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 533
20028 to 20248 (o2-04 = 6A to 75), 40011 to 40414 (o2-04 = 95 to AA): 1 40477 to 40930 (o2-04 = AC to B0): 3 <73> Default setting value is determined by the drive software version. PRG: 1016 and earlier: 0 PRG: 1017 and later: 1 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 534
<56> In AOLV/PM and CLV/PM control modes, the setting units and range are expressed as a percent (0.0 to 40.0%) instead of in Hz. <57> In AOLV/PM and CLV/PM control modes, the setting units and range are expressed as a percent (-100.0 to 100.0%) instead of in Hz. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
<44> The default value shown here is for the following localized drives: Japan (Model code: CIMR-UA), India (Model code: CIMR-UD), Asia (Model code: CIMR-UT). For default value of China localized drive (Model code: CIMR-UB), refer to Default Values of the China Localized Drive: CIMR-UB on page 537. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
<44> The default value shown here is for the following localized drives: Japan (Model code: CIMR-UA), India (Model code: CIMR-UD), Asia (Model code: CIMR-UT). For default value of China localized drive (Model code: CIMR-UB), refer to Default Values of the China Localized Drive: CIMR-UB on page 537. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 537
– – E3-09 Motor 2 Minimum Output Frequency 1.3 Hz 0.5 Hz 0.0 Hz – – – <14> Default setting value is dependent on the motor code set to parameter E5-01. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Overheat Alarm Level L8-35 Installation Method Selection – L8-38 Carrier Frequency Reduction Selection – n1-03 Hunting Prevention Time Constant n5-02 Motor Acceleration Time 0.317 0.355 0.355 0.323 0.323 0.32 0.32 0.387 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 539
Momentary Power Loss Voltage Recovery Time °C L8-02 Overheat Alarm Level L8-35 Installation Method Selection – L8-38 Carrier Frequency Reduction Selection – n1-03 Hunting Prevention Time Constant n5-02 Motor Acceleration Time 0.387 0.317 0.317 0.533 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 540
Overheat Alarm Level L8-35 Installation Method Selection – L8-38 Carrier Frequency Reduction Selection – n1-03 Hunting Prevention Time Constant n5-02 Motor Acceleration Time 0.265 0.244 0.244 0.317 0.317 0.355 0.355 0.323 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 541
Overheat Alarm Level L8-35 Installation Method Selection – L8-38 Carrier Frequency Reduction Selection – n1-03 Hunting Prevention Time Constant n5-02 Motor Acceleration Time 0.533 0.592 0.592 0.646 0.646 0.673 0.673 0.777 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 542
L8-02 Overheat Alarm Level °C L8-35 Installation Method Selection – L8-38 Carrier Frequency Reduction Selection – n1-03 Hunting Prevention Time Constant n5-02 Motor Acceleration Time 1.392 1.667 1.667 2.000 2.000 2.222 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Base Frequency E1-09 Minimum Output Frequency C5-17 Motor Inertia 0.0007 0.0014 0.0021 0.0032 n5-02 Motor Acceleration Time 0.137 0.132 0.132 0.122 d-Axis Current for High Efficiency Control n8-49 (for PM Motors) (OLV/PM) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
B.7 Parameters that Change with the Motor Code Selection (for PM Motors) ◆ YASKAWA SSR1 Series IPM Motor (For Derated Torque) Table B.13 200 V, 1750 min Type YASKAWA SSR1 Series IPM Motor Name Unit Default Settings Motor Code Selection (for PM Motors) −...
Page 545
0.098 0.130 0.127 0.193 0.191 0.187 0.208 0.254 0.243 0.338 d-Axis Current for High Efficiency n8-49 -15.1 -16.8 -14.1 -8.8 -9.6 -10.3 -17.0 -21.7 -10.9 -13.2 Control (for PM Motors) (OLV/PM) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 546
0.312 0.42 n5-02 Motor Acceleration Time 0.085 0.080 0.122 0.108 0.161 0.160 0.175 d-Axis Current for High Efficiency n8-49 -10.7 -13.2 -15.7 -11.5 -7.0 -11.8 -10.2 Control (for PM Motors) (OLV/PM) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 547
Motor Acceleration Time 0.122 0.108 0.161 0.160 0.175 0.171 0.213 0.201 0.281 d-Axis Current for High Efficiency n8-49 -15.7 -11.5 -6.8 -11.5 -14.8 -15.8 -19.6 -14.9 -15.1 Control (for PM Motors) (OLV/PM) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 548
0.312 0.418 n5-02 Motor Acceleration Time 0.073 0.062 0.091 0.092 0.125 0.122 0.135 d-Axis Current for High Efficiency n8-49 -13.9 -14.4 -17.9 -15.9 -17.9 -20.1 -13.7 Control (for PM Motors) (OLV/PM) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 549
Motor Acceleration Time 0.091 0.092 0.125 0.122 0.135 0.147 0.161 0.154 0.212 d-Axis Current for High Efficiency n8-49 -17.9 -15.9 -17.7 -20.1 -13.8 -12.5 -28.8 -13.3 -11.6 Control (for PM Motors) (OLV/PM) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
B.7 Parameters that Change with the Motor Code Selection (for PM Motors) ◆ YASKAWA SST4 Series IPM Motor (For Constant Torque) Table B.19 200 V, 1750 min Type YASKAWA SST4 Series IPM Motor Name Unit Default Settings Motor Code Selection (for PM Motors) −...
Page 551
Motor Acceleration Time 0.099 0.098 0.096 0.127 0.124 0.188 0.186 0.184 d-Axis Current for High Efficiency n8-49 -15.1 -14.3 -15.3 -11.3 -14.5 -13.2 -22.6 -11.9 Control (for PM Motors) (OLV/PM) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 552
2.82 3.70 n5-02 Motor Acceleration Time 0.205 0.250 0.244 0.336 0.327 0.379 0.414 d-Axis Current for High Efficiency n8-49 -8.6 -14.8 -17.5 -12.5 -14.7 -5.1 -16.3 Control (for PM Motors) (OLV/PM) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 553
Motor Acceleration Time 0.083 0.079 0.118 0.105 0.157 0.156 0.172 0.169 d-Axis Current for High Efficiency n8-49 -14.6 -16.4 -11.8 -10.5 -14.5 -17.4 -13.9 -17.5 Control (for PM Motors) (OLV/PM) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 554
0.156 0.172 0.169 0.210 0.201 0.279 0.281 0.325 0.341 d-Axis Current for High Efficiency n8-49 -10.5 -15.6 -17.4 -21.7 -17.3 -19.6 -24.1 -15.1 -17.0 -19.8 -19.3 Control (for PM Motors) (OLV/PM) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 555
Motor Acceleration Time 0.061 0.089 0.090 0.122 0.119 0.132 0.145 0.159 d-Axis Current for High Efficiency n8-49 -13.7 -15.2 -10.9 -9.8 -9.3 -11.5 -17.7 -17.1 Control (for PM Motors) (OLV/PM) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 556
0.122 0.119 0.132 0.145 0.159 0.155 0.211 0.214 0.256 0.268 d-Axis Current for High Efficiency n8-49 -9.8 -10.2 -11.5 -16.0 -15.7 -15.7 -14.7 -16.5 -14.1 -10.4 Control (for PM Motors) (OLV/PM) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
A slave that receives a command from the master will perform the specified function and then send a response back to the master. Figure C.1 Master (PLC or other) Slave (U1000) Figure C.1 Connecting Multiple Drives to a PLC YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Data length 8 bit (fixed) Communication Parameters Parity Select even, odd, or none Stop bit 1 bit (fixed) Protocol MEMOBUS/Modbus (using RTU mode only) Max Number of Slaves 31 drives (RS-485) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
To set the DIP switch on the terminal board, use an appropriate sized tool with a tip of approximately 8 mm in width. Figure C.5 DIP switch S2 RS-422 RS-485 switch (OFF: default) Termination resistor (1/2 W, 120 Ω) Figure C.5 Serial Communications Terminal and DIP Switch S2 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Stopping Method after Communication Error 0 to 3 Setting 0: Ramp to stop (uses the deceleration time currently enabled) Setting 1: Coast to stop Setting 2: Fast Stop Setting 3: Alarm only (continue operation) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 563
Sets the unit for the output voltage monitor value in MEMOBUS/Modbus register 0025H. Name Setting Range Default H5-10 Unit Selection for MEMOBUS/Modbus Register 0025H 0 or 1 Setting 0: 0.1 V units Setting 1: 1 V units YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 564
Sets the filter time constant for monitoring the motor speed from MEMOBUS/Modbus communications and communication option. Applicable MEMOBUS/Modbus registers: 3EH, 3FH, 44H, ACH, and ADH Name Setting Range Default H5-18 Filter Time Constant for Motor Speed Monitoring 0 to 100 ms 0 ms YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Run Command Selection 1 on page 183 details on external reference parameter selections. Refer to Setting 2: External reference 1/2 selection on page 267 instructions on how to select external reference 1 and 2. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
A drive MEMOBUS/Modbus register always has a data length of two bytes. Therefore data written into drive registers must also always have a length of two bytes. Register data read out from the drive will always consist of two bytes. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
To be sure that the data is valid, perform a CRC-16 calculation on the response message data as described above. Compare the result to the CRC-16 checksum that was received within the response message. Both should match. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Function Code Function Code Function Code Upper Upper Error Code Test Code Test Code Lower Lower Upper CRC-16 Upper Upper Lower Data Data Lower Lower Upper Upper CRC-16 CRC-16 Lower Lower YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
CRC-16 Upper Lower Starting Data Lower Upper Next Data Lower Upper CRC-16 Lower Note: For the number of bytes in the command message, take double the number of the data quantity. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Ground Fault (GF) bit 2 Reserved 0029H bit 3 Output Phase Loss (LF) bit 4, 5 Reserved bit 6 Motor Overheat Fault (PTC Input) (oH4) bit 7 to bit F Reserved YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 574
Frequency Reference After <4> Soft-starter (U1-16) 00B6H 0.01% units 00B7H <4> Frequency Reference 00B8H 0.01% units 00B9H to 00BEH Reserved 00BFH Lists the last two digits of operation error code oPE. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 575
Mechanical Weakening Detection 1 (oL5) 00C4H bit 4 Mechanical Weakening Detection 2 (UL5) bit 5 Current Offset Fault (CoF) bit 6, 7 Reserved bit 8 DriveWorksEZ Fault (dWFL) bit 9 to F Reserved YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 576
C Mechanical Weakening Detection 1 (oL5) bit D Mechanical Weakening Detection 2 (UL5) bit E, F Reserved Alarm Contents 6 00CCH bit 0, 1 Reserved bit 2 Capacitor Maintenance Time (LT-3) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 577
Option Compatibility Error (oFA00) bit 1 Option not properly connected (oFA01) 00D8H bit 2 to 4 Reserved bit 5 A/D Conversion Error (oFA05) bit 6 Option Response Error (oFA06) bit 7 to F Reserved YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 578
Control Response Selection 1 Error (oFb40) bit B Unit timeout waiting for response (oFb41) bit C Control Response Selection 2 Error (oFb42) bit D Control Response Selection Error (oFb43) bit E, F Reserved YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
6 to B Reserved bit C Multi-Function Digital Input S5 bit D Multi-Function Digital Input S6 bit E Multi-Function Digital Input S7 bit F Multi-Function Digital Input S8 0002H Frequency Reference 30000/100% YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Consequently, if these registers are read, then the register address will be invalid (Error code: 02H). An Enter command is not required if reference or broadcast data are sent to the drive. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
• When the command message data length is invalid. Note: If the slave address specified in the command message is 00H, all slaves execute the write function, but do not return response messages to the master. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Remove the wire jumpers from terminal R+, R-, S+, S-, and S6-SC. Set back jumper S3 to its original position. Set terminal S6 to its original function. Return to normal operation. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Do not use improper combustible materials for the drive and harmonic filter module. Failure to comply could result in death or serious injury by fire. Attach the drive and harmonic filter module to metal or other noncombustible material. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 587
Failure to comply could result in damage to the drive and will void warranty. Yaskawa is not responsible for modification of the product made by the user. This product must not be modified. Check all the wiring to ensure that all connections are correct after installing the drive and connecting other devices.
Refer to Enable the Internal EMC Filter on page 119 for details. ■ Guarding Against Harmful Materials When installing IP00 enclosure drives, use an enclosure that prevents foreign material from entering the drive from above or below. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
(Al) must be used. Failure to comply may result in death or serious injury. Figure D.3 YEC_common A – Braided shield cable C – Cable clamp (conductive) B – Metal panel Figure D.3 Ground Area YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 590
D – Grounding surface (remove any paint or sealant) I – Ground plate (scrape off any visible paint) E – Drive Figure D.4 EMC Filter and Drive Installation for CE Compliance (Three-Phase 200 V/400 V Class) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
592 for EMC filter selection. Install an EMC filter to the input side specified by Yaskawa for compliance with European standards. Place the drive in the enclosure. Use braided shield cable for the drive and motor wiring, or run the wiring through a metal conduit.
-10 to 40°C (IP20/NEMA 1, UL Type 1 enclosure) -10 to 50°C (IP00 enclosure) ■ Main Circuit Terminal Wiring Yaskawa recommends using closed-loop crimp terminals on all drive models. Use only the tools recommended by the terminal manufacturer for crimping. The wire gauges listed in Table D.4 Table D.7...
Page 595
2/0 × 2P 1 to 4/0 × 2P U/T1, V/T2, W/T3 31.4 to 39.2 20248 4 to 4/0 (278 to 347) 1.2 to 2.0 p1, n1 14 to 12 (10.4 to 17.4) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 596
U/T1, V/T2, W/T3 4 × 2P 6 to 1/0 × 2P 8.8 to 10.8 40124 4 to 1 (78.1 to 95.5) 1.2 to 2.0 p1, n1 14 to 12 (10.4 to 17.4) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 597
1.2 to 2.0 1, t1 14 to 12 (10.4 to 17.4) 2.0 to 2.5 p1, n1 14 to 6 (17.4 to 21.7) 1.2 to 2.0 p2, n2 14 to 12 (10.4 to 17.4) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 598
14 to 12 (10.4 to 17.4) 1.2 to 2.0 p2, n2 14 to 12 (10.4 to 17.4) <1> When wiring the ground wire, additional measures must be taken in accordance with IEC/EN 61800-5-1. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 599
14 to 12 (10.4 to 17.4) 1.2 to 2.0 p2, n2 14 to 12 (10.4 to 17.4) <1> When wiring the ground wire, additional measures must be taken in accordance with IEC/EN 61800-5-1. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 600
D.3 UL Standards Closed-Loop Crimp Terminal Recommendations Yaskawa recommends using closed-loop crimp terminals on all drive models. UL approval requires the use of UL Listed crimp terminals when wiring the drive main circuit terminals on models CIMR-U20068 to 20248 and 40052 to 40414.
Page 604
<2> Codes refer to a set of three crimp terminals and three insulation caps. Prepare input and output wiring using two sets for each connection. Note: Use crimp insulated terminals or insulated shrink tubing for wiring connections. Wires should have a continuous maximum allowable temperature of 75°C 600 Vac UL-approved vinyl-sheathed insulation. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 605
<2> Codes refer to a set of three crimp terminals and three insulation caps. Prepare input and output wiring using two sets for each connection. Note: Use crimp insulated terminals or insulated shrink tubing for wiring connections. Wires should have a continuous maximum allowable temperature of 75°C 600 Vac UL-approved vinyl-sheathed insulation. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Selects protection characteristics for a variable torque PM motor. The motor overload detection level (oL1) is Permanent Magnet motor with variable torque automatically reduces when running below the motor rated speed. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 607
Ramp to Stop Coast to Stop Fast-Stop Alarm Only (default setting) ■ L1-04 Motor Overheat Fault Operation Selection (PTC Input) Setting Description Ramp to Stop Coast to Stop (default setting) Fast-Stop YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
D.4 Safe Disable Input Function D.4 Safe Disable Input Function This section explains the Safe Disable function. Contact Yaskawa if more information is required. ◆ Safety Standards The TUV mark indicates compliance with safety standards. Figure D.12 Figure D.12 TUV mark Table D.14 Safety Standards and Applicable Harmonized Standards...
Safety Jumper S3 Outputs Setting: Feedback SINK Gate Block 1 Gate Block 2 Power Module >=1 U1000 Motor Figure D.13 Safe Disable Function Wiring Example (SINK Mode) (CIMR-UA/UD/UT) YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 610
When Safe Disable was activated during run, first the Run command has to be removed and then the Safe Disable inputs have to be turned on before the drive can be restarted. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 611
• Confirm that the EDM signal is OFF while in normal operation. • In normal operation, confirm the EDM signal by referring to Table D.16 Table D.17. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 612
D.4 Safe Disable Input Function YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
PM Motor Rated Power (T2-04) Number of PM Motor Poles (T2-08) PM Motor Rated Voltage (T2-05) PM Motor Base Speed (T2-09) Note: These values must be entered as part of the Auto-Tuning process. YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
<1> Available for the following localized drives: Japan (Model code: CIMR-UA), India (Model code: CIMR-UD), Asia (Model code: CIMR-UT). ◆ Monitor Outputs (AC Common) Terminal Used/Reserved Setting Value and Function Name Memo H4-01= H4-04= YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Speed Search Selection when Driving Instruction is Input b8-27 b3-33 Voltage is Limited in Uv b9-01 Zero Servo Gain b3-50 Backspin Search Direction Judgment Time 1 b9-02 Zero Servo Completion Width b3-51 Backspin Search Direction Judgment Time 2 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 617
Motor Leakage Inductance d1-01 Frequency Reference 1 E2-07 Motor Iron-Core Saturation Coefficient 1 d1-02 Frequency Reference 2 E2-08 Motor Iron-Core Saturation Coefficient 2 d1-03 Frequency Reference 3 E2-09 Motor Mechanical Loss YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 618
IP Address 1 F1-51 PGoH Detection Level F7-02 IP Address 2 F1-52 Communication Speed of Serial Encoder Selection F7-03 IP Address 3 F2-01 Analog Input Option Card Operation Selection F7-04 IP Address 4 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 619
Analog Input Terminal Enable Selection Current-limited Integral Time Constant during L3-39 H3-16 Terminal A1 Offset Acceleration H3-17 Terminal A2 Offset Current-limited Maximum S-curve Selection during L3-40 Acceleration H3-18 Terminal A3 Offset YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 620
Vibration Suppression Time Constant r1-40 lower) n2-01 Speed Feedback Detection Control (AFR) Gain T1-00 Motor 1/Motor 2 Selection n2-02 Speed Feedback Detection Control (AFR) Time Constant 1 T1-01 Auto-Tuning Mode Selection YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 621
PG Number of Pulses Per Revolution for PM Motor T2-16 Tuning T2-17 Encoder Z-Pulse Offset T3-01 Inertia Tuning Frequency Reference T3-02 Inertia Tuning Reference Amplitude T3-03 Motor Inertia T3-04 ASR Response Frequency YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 627
Motor Inertia ........167, 226 Momentary Overcurrent Protection ..... 457 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 628
Offset Frequency ....... .243, 530 Multi-Function Analog Output Terminal FM Gain ..291 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 630
PID Function Setting ....... . 205 Pull-In Current during Accel/Decel for PM....364 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 631
RTS Control Selection ....... 563 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 632
Speed Search Wait Time ......197 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 633
Transistor Input Signal ....... 110 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Page 634
Zero-Speed Time Chart ......277 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
Upgraded drive software version to PRG: 1015 to PRG: 1017. Appendix D Addition: EMC Guidelines Compliance for CIMR-U40477 to 40930 Back cover Revision: Address, Format − − June 2014 First Edition YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual...
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Phone: +81-3-5402-4502 Fax: +81-3-5402-4580 http://www.yaskawa.co.jp YASKAWA AMERICA, INC. 2121, Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: +1-800-YASKAWA (927-5292) or +1-847-887-7000 Fax: +1-847-887-7310 http://www.yaskawa.com YASKAWA ELÉTRICO DO BRASIL LTDA. 777, Avenida Piraporinha, Diadema, São Paulo, 09950-000, Brasil Phone: +55-11-3585-1100 Fax: +55-11-3585-1187 http://www.yaskawa.com.br...
Page 637
YASKAWA U1000 Series Supplemental Technical Manual Introduction This supplemental technical manual describes the functions added with a U1000 software upgrade, and should be read to ensure proper usage. Read this manual together with the U1000 Technical Manual (manual No. SIEP C710636 02/ SIEP C710636 03/ SIEP C710636 04/ SIEP C710636 12) that can be found on the CD-ROM delivered with the product or on our documentation website.
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◆ Enable the Internal EMC Filter An EMC filter is built in model CIMR-U□□E□□□□/U□□W□□□□. <1> Change the placement of the EMC filter screw when switching the EMC filter between enabled (ON) or disabled (OFF). <2> <1> Models CIMR-U□4□0477 to 4□0930 are not available. Be sure to use a stand-alone EMC filter for models CIMR-U□4□0477 to 4□0930.