YASKAWA U1000 Series Manuals

Manuals and User Guides for YASKAWA U1000 Series. We have 3 YASKAWA U1000 Series manuals available for free PDF download: Technical Manual, Installation Manual

YASKAWA U1000 Series Technical Manual (638 pages)

Low Harmonics Regenerative Matrix Converter

Brand: YASKAWA | Category: Media Converter | Size: 48.71 MB

Table of Contents

5
- Quick Reference
  3
  - Table of Contents
    5
  - I.1 Preface
    16
  - I.2 General Safety
    18
- Safety Messages
  19
- Application Notes
  21
- Notes on Motor Operation
  25
- Applications with Specialized Motors
  26
- Warranty Information
  27
Receiving

29
- Section Safety
  30
- General Description
  31
- Control Mode Selection
  32
  - Model Number and Nameplate Check
    33
- Model Number
  34
  - Drive Models and Enclosure Types
    36
  - Harmonic Filter Module
    37
  - Component Names
    38
- IP20/NEMA 1, UL Type 1 Enclosure
  41
- Harmonic Filter Module
  44
- Front Views
  45
- 2 Mechanical Installation
  47
  - Section Safety
    48
  - Mechanical Installation
    50
    
    Installation Orientation and Spacing
    51
    
    Instructions on Installation
    52
    
    Remote Operation
    55
    
    Exterior and Mounting Dimensions
    58
Electrical Installation

67
Start-Up Programming & Operation

131
- Section Safety
  132
- Using the Digital Operator
  133
- Lcd Display
  134
- ALARM (ALM) LED Displays
  135
- Menu Structure for Digital Operator
  136
  - The Drive and Programming Modes
    137
- Changing Parameter Settings or Values
  139
- Verifying Parameter Changes: Verify Menu
  140
- Simplified Setup Using the Setup Group
  141
- Switching between LOCAL and REMOTE
  142
  - Start-Up Flowcharts
    143
- Subchart A-1: Simple Motor Setup Using V/F Control
  144
- Subchart A-2: High Performance Operation Using OLV or CLV
  145
- Subchart A-3: Operation with Permanent Magnet Motors
  146
  - Powering up the Drive
    147
  - Status Display
    147
  - Application Selection
    148
- Setting 2: Conveyor Application
  149
- Setting 5: Air Compressor Application
  150
- Notes on Controlling the Brake When Using the Hoist Application Preset
  151
- Setting 7: Traveling Application
  153
  - Auto-Tuning
    154
- Before Auto-Tuning the Drive
  157
- Auto-Tuning Interruption and Fault Codes
  159
  - Parameter Settings During Induction Motor Auto-Tuning: T1
    161
- Parameter Settings During PM Motor Auto-Tuning: T2
  164
- Parameter Settings During Inertia and Speed Control Loop Auto-Tuning: T3
  167
  - No-Load Operation Test Run
    168
  - During Operation
    168
  - Test Run with Load Connected
    170
  - Verifying Parameter Settings and Backing up Changes
    171
  - Backing up Parameter Values: O2-03
    171
  - Copy Function
    172
  - Test Run Checklist
    173
Parameter Details

175
- A: Initialization
  176
  - A2: User Parameters
    181
- B: Application
  182
  - B2: DC Injection Braking
    191
  - B3: Speed Search
    192
  - B4: Timer Function
    200
  - B5: PID Control
    201
  - B6: Dwell Function
    211
  - B7: Droop Control (CLV, CLV/PM)
    212
  - B8: Energy Saving
    213
  - B9: Zero Servo
    215
- C: Tuning
  216
  - C2: S-Curve Characteristics
    218
  - C4: Torque Compensation
    221
  - C5: Automatic Speed Regulator (ASR)
    222
  - C6: Carrier Frequency
    227
  - C7: Voltage Adjustment
    229
- D: Reference Settings
  231
  - D2: Frequency Upper/Lower Limits
    233
  - D4: Frequency Reference Hold and Up/Down 2 Function
    234
  - D5: Torque Control
    238
  - D6: Field Weakening and Field Forcing
    242
  - D7: Offset Frequency
    243
- E: Motor Parameters
  244
  - E2: Motor 1 Parameters
    248
  - E3: V/F Pattern for Motor 2
    251
  - E4: Motor 2 Parameters
    252
  - E5: PM Motor Settings
    254
- F: Option Settings
  257
- H: Terminal Functions
  266
- L: Protection Functions
  296
  - L2: Momentary Power Loss Ride-Thru
    301
  - L3: Stall Prevention
    303
  - L4: Speed Detection
    308
  - L5: Fault Restart
    309
  - L6: Torque Detection
    310
  - L7: Torque Limit
    313
  - L8: Drive Protection
    315
  - L9: Drive Protection 2
    320
- N: Special Adjustments
  321
  - N2: Speed Feedback Detection Control (AFR) Tuning
    322
  - N5: Feed Forward Control
    323
  - N6: Online Tuning
    325
  - O1: Digital Operator Display Selection
    331
  - O: Operator Related Settings
    331
  - O2: Digital Operator Keypad Functions
    332
  - O3: Copy Function
    334
  - O4: Maintenance Monitor Settings
    335
  - Q: Driveworksez Parameters
    337
  - U1: Operation Status Monitors
    338
  - U: Monitor Parameters
    338
  - U6: Control Monitors
    339
- Troubleshooting
  341
  - Section Safety
    342
- Motor Performance Fine-Tuning
  344
- Drive Alarms, Faults, and Errors
  348
  - Alarm and Error Displays
    349
- Fault Detection
  354
- Alarm Detection
  366
- Operator Programming Errors
  373
- Auto-Tuning Fault Detection
  376
- Copy Function Related Displays
  380
- Diagnosing and Resetting Faults
  382
  - Fault Reset Methods
    383
  - Common Problems
    384
  - External Run Command
    385
  - Motor Is too Hot
    386
  - Command
    387
  - Connected Machinery Vibrates When Motor Rotates
    388
  - Output Frequency Is Not as High as Frequency Reference
    389
  - Periodic Inspection & Maintenance
    391
  - Section Safety
    392
- Inspection
  394
  - Recommended Periodic Inspection
    395
  - Replacement Parts
    396
  - Cooling Fan and Circulation Fan
    398
  - Cooling Fan Component Names
    399
  - Cooling Fan Replacement
    401
  - Drive Replacement
    428
  - Replacing the Drive
    429
  - Peripheral Devices & OPTIONS
    431
  - Section Safety
    432
  - Drive Options and Peripheral Devices
    433
  - Connecting Peripheral Devices
    436
  - CIMR-U40720 to 40930
    437
  - Option Card Installation
    438
  - Installing the Option
    439
  - Installing Peripheral Devices
    449
  - Installing a Magnetic Contactor at the Power Supply Side
    450
  - Attachment for External Heatsink (IP00 Enclosure)
    451
- A. Specifications
  
  453
- A.1 Heavy Duty and Normal Duty Ratings
  
  454
- A.2 Three-Phase 200 V Class Drives
  
  455
- A.3 Three-Phase 400 V Class Drives
  
  456
- A.4 Drive Specifications
  
  457
- A.5 Drive Watt Loss Data
  
  459
  - Harmonic Filter Module
    460
- A.6 Drive Derating Data
  
  461
  - Parameter Settings
    462
    
    Altitude Derating
    463
- B. Parameter List
  
  465
- B.1 Understanding the Parameter Table
  
  466
- B.2 Parameter Groups
  
  467
- B.3 Parameter Table
  
  468
  - B: Application
    469
  - C: Tuning
    476
  - D: Reference Settings
    481
  - E: Motor Parameters
    484
  - F: Option Settings
    489
  - H: Multi-Function Terminals
    496
  - L: Protection Function
    508
    
    N: Special Adjustments
    514
    
    O: Operator Related Settings
    517
    
    Q: Driveworksez Parameters
    519
  - U: Monitors
    522
- B.4 Control Mode Dependent Parameter Default Values
  
  532
  - E3-01 (Motor 2 Control Mode) Dependent Parameters
    535
- B.5 V/F Pattern Default Values
  
  536
- B.6 Defaults by Drive Model Selection (O2-04) and ND/HD (C6-01)
  
  538
- B.7 Parameters that Change with the Motor Code Selection (for PM Motors)
  
  543
  - YASKAWA SSR1 Series IPM Motor (for Derated Torque)
    544
  - YASKAWA SST4 Series IPM Motor (for Constant Torque)
    550
- C. Memobus/Modbus Communications
  
  557
- C.1 Memobus/Modbus Configuration
  
  558
- C.2 Communication Specifications
  
  559
  - Network Cable Connection
    560
  - Network Termination
    561
- C.4 Memobus/Modbus Setup Parameters
  
  562
- C.5 Drive Operations by Memobus/Modbus
  
  565
- C.6 Communications Timing
  
  566
- C.7 Message Format
  
  567
  - Error Check
    568
  - Loopback Test
    569
  - Writing to Multiple Registers
    570
  - C.9 Memobus/Modbus Data Table
    571
    
    Monitor Data
    572
    
    Broadcast Messages
    579
    
    Fault Trace Contents
    580
    
    Alarm Register Contents
    581
  - C.10 Enter Command
    582
  - C.11 Communication Errors
    583
  - C.12 Self-Diagnostics
    584
- D. Standards Compliance
  
  585
  - D.1 Section Safety
    586
  - D.2 European Standards
    588
    
    EMC Guidelines Compliance for CIMR-UE/W
    589
    
    EMC Guidelines Compliance for CIMR-U40477 to 40930
    591
  - D.3 UL Standards
    594
    
    Drive Motor Overload Protection
    606
    
    Safety Standards
    608
    
    Specifications
    608
    
    Using the Safe Disable Function
    609
- E. Quick Reference Sheet
  
  613
- Index
  
  622
- Revision History
  
  635

YASKAWA U1000 Series Technical Manual (556 pages)

Rated Output Current: 200 V Class: 22 to 248 A, 400 V Class: 9.6 to 414 A

Brand: YASKAWA | Category: Control Unit | Size: 66.36 MB

Table of Contents

5
- Quick Reference
  3
  - Table of Contents
    5
  - I.1 Preface
    16
  - I.2 General Safety
    17
- Safety Messages
  18
- Application Notes
  20
- Notes on Motor Operation
  23
- Applications with Specialized Motors
  24
- Drive Label Warnings
  25
- Warranty Information
  26
Receiving

27
- Section Safety
  28
- General Description
  29
  - Control Mode Selection
    30
- Model Number and Nameplate Check
  31
- Model Number
  32
- Drive Models and Enclosure Types
  33
- Component Names
  34
  - IP20/NEMA Type 1 Enclosure
    36
  - Front Views
    38
- 2 Mechanical Installation
  39
  - Section Safety
    40
  - Mechanical Installation
    42
    
    Instructions on Installation
    43
    
    Digital Operator Remote Usage
    46
    
    Exterior and Mounting Dimensions
    49
Electrical Installation

55
- Section Safety
  56
- Standard Connection Diagram
  58
- Main Circuit Connection Diagram
  61
- Terminal Block Configuration
  62
- Terminal Cover
  65
- To 20248, 40156 to 40414
  66
- Digital Operator and
  67
- Top Protective Cover
  69
- Main Circuit Wiring
  70
- Main Circuit Wire Gauges and Tightening Torque
  71
- Main Circuit Terminal and Motor Wiring
  74
- Control Circuit Wiring
  76
- Terminal Configuration
  77
- Wiring the Control Circuit Terminal
  78
- Control I/O Connections
  80
- Sinking/Sourcing Mode Selection for Safe Disable Inputs
  81
- Using the Pulse Train Output
  82
- Terminal A3 Analog/Ptc Input Selection
  83
- Connect to a Pc
  84
- Memobus/Modbus Termination
  85
- Enable the Internal Emc Filter
  86
- External Interlock
  89
- Wiring Checklist
  90
Start-Up Programming & Operation

93
Parameter Details

137
- A: Initialization
  138
  - A2: User Parameters
    143
- B: Application
  144
  - B2: DC Injection Braking
    154
  - B3: Speed Search
    155
  - B4: Timer Function
    163
  - B5: PID Control
    164
  - B6: Dwell Function
    173
  - B7: Droop Control (CLV, CLV/PM)
    174
  - B8: Energy Saving
    175
  - B9: Zero Servo
    177
- C: Tuning
  178
- C2: S-Curve Characteristics
  180
- C4: Torque Compensation
  183
- C5: Automatic Speed Regulator (ASR)
  184
- C6: Carrier Frequency
  189
- C7: Voltage Adjustment
  191
- D: Reference Settings
  192
- D2: Frequency Upper/Lower Limits
  194
- D4: Frequency Reference Hold and Up/Down 2 Function
  195
- D5: Torque Control
  200
- D6: Field Weakening and Field Forcing
  204
- D7: Offset Frequency
  205
- E: Motor Parameters
  206
- E2: Motor 1 Parameters
  210
- E3: V/F Pattern for Motor 2
  213
- E4: Motor 2 Parameters
  214
- E5: PM Motor Settings
  216
- F: Option Settings
  218
- F2: Analog Input Card Settings
  221
- F3: Digital Input Card Settings
  222
- F4: Analog Monitor Card Settings
  223
- F5: Digital Output Card Settings
  224
- H: Terminal Functions
  227
- H2: Multi-Function Digital Outputs
  237
- H3: Multi-Function Analog Inputs
  247
- H4: Multi-Function Analog Outputs
  252
- H5: Memobus/Modbus Serial Communication
  254
- L: Protection Functions
  257
- L2: Momentary Power Loss Ride-Thru
  262
- L3: Stall Prevention
  264
- L4: Speed Detection
  269
- L5: Fault Restart
  270
- L6: Torque Detection
  271
- L7: Torque Limit
  274
- L8: Drive Protection
  275
- L9: Drive Protection 2
  280
- N: Special Adjustments
  281
- N3: Overexcitation Braking
  282
- N5: Feed Forward Control
  283
- N6: Online Tuning
  284
- N8: PM Motor Control Tuning
  285
- O: Operator Related Settings
  290
  - O2: Digital Operator Keypad Functions
    291
  - O3: Copy Function
    294
  - Q: Driveworksez Parameters
    296
- U: Monitor Parameters
  297
  - U6: Control Monitors
    298
- 6 Troubleshooting
  
  299
  - Section Safety
    300
  - Motor Performance Fine-Tuning
    302
    
    Fine-Tuning Closed Loop Vector Control
    303
    
    Fine-Tuning Advanced Open Loop Vector Control for PM Motors
    304
    
    Parameters to Minimize Motor Hunting and Oscillation
    305
  - Drive Alarms, Faults, and Errors
    306
    
    Alarm and Error Displays
    307
  - Fault Detection
    312
  - Alarm Detection
    324
  - Operator Programming Errors
    331
  - Auto-Tuning Fault Detection
    334
  - Copy Function Related Displays
    338
  - Diagnosing and Resetting Faults
    340
    
    Fault Reset Methods
    341
  - Troubleshooting Without Fault Display
    342
    
    External Run Command
    343
    
    Motor Is too Hot
    344
    
    Motor Stalls During Acceleration or Acceleration Time Is too Long
    345
  - Noise from Drive or Motor Cables When the Drive Is Powered on
    346
  - Output Frequency Is Not as High as Frequency Reference
    347
  - Periodic Inspection & Maintenance
    349
  - Section Safety
    350
  - Inspection
    352
    
    Recommended Periodic Inspection
    353
  - Periodic Maintenance
    354
  - Cooling Fan and Circulation Fan
    356
    
    Cooling Fan Component Names
    357
    
    Cooling Fan Replacement: 20028 to 20130, 40011 to 40124
    358
    
    Cooling Fan Replacement: 20154, 20192, 40156, 40180
    360
    
    Cooling Fan Replacement: 20248, 40216 to 40414
    364
  - Drive Replacement
    369
    
    Replacing the Drive
    370
    
    Peripheral Devices & OPTIONS
    373
  - Section Safety
    374
  - Drive Options and Peripheral Devices
    376
  - Connecting Peripheral Devices
    377
  - Option Card Installation
    378
    
    Installing the Option
    379
  - Installing Peripheral Devices
    388
    
    Installing a Magnetic Contactor at the Power Supply Side
    389
    
    Attachment for External Heatsink (IP00/NEMA Type 1 Enclosure)
    390
- A. Specifications
  
  391
- A.1 Heavy Duty and Normal Duty Ratings
  
  392
- A.2 Three-Phase 200 V Class Drives
  
  393
- A.3 Three-Phase 400 V Class Drives
  
  394
- A.4 Drive Specifications
  
  395
- A.5 Drive Watt Loss Data
  
  397
- A.6 Drive Derating Data
  
  398
  - Temperature Derating
    399
- B. Parameter List
  
  401
- B.1 Understanding the Parameter Table
  
  402
- B.2 Parameter Groups
  
  403
- B.3 Parameter Table
  
  404
  - B: Application
    405
  - C: Tuning
    412
  - D: Reference Settings
    417
  - E: Motor Parameters
    420
  - F: Option Settings
    424
  - H: Multi-Function Terminals
    432
  - L: Protection Function
    442
    
    N: Special Adjustments
    448
    
    O: Operator Related Settings
    451
    
    Q: Driveworksez Parameters
    453
  - U: Monitors
    456
- B.4 Control Mode Dependent Parameter Default Values
  
  465
  - E3-01 (Motor 2 Control Mode) Dependent Parameters
    467
- B.5 V/F Pattern Default Values
  
  468
- B.6 Defaults by Drive Model Selection (O2-04) and ND/HD (C6-01)
  
  469
- B.7 Parameters that Change with the Motor Code Selection (for PM Motors)
  
  473
  - YASKAWA SSR1 Series IPM Motor (for Derated Torque)
    474
  - YASKAWA SST4 Series IPM Motor (for Constant Torque)
    480
- C. Memobus/Modbus Communications
  
  487
- C.1 Memobus/Modbus Configuration
  
  488
- C.2 Communication Specifications
  
  489
- C.3 Connecting to a Network
  
  490
  - Network Termination
    491
- C.4 Memobus/Modbus Setup Parameters
  
  492
- C.5 Drive Operations by Memobus/Modbus
  
  495
- C.6 Communications Timing
  
  496
- C.7 Message Format
  
  497
  - Error Check
    498
- C.8 Message Examples
  
  499
  - Writing to Multiple Registers
    500
- C.9 Memobus/Modbus Data Table
  
  501
  - Monitor Data
    502
  - Broadcast Messages
    509
  - Fault Trace Contents
    510
  - Alarm Register Contents
    511
- C.10 Enter Command
  
  512
- C.11 Communication Errors
  
  513
- C.12 Self-Diagnostics
  
  514
- D. Standards Compliance
  
  515
- D.1 Section Safety
  
  516
- D.2 European Standards
  
  518
  - EMC Guidelines Compliance
    519
- D.3 UL Standards
  
  521
  - Drive Motor Overload Protection
    527
- D.4 Safe Disable Input Function
  
  529
  - Using the Safe Disable Function
    530
- E. Quick Reference Sheet
  
  533
  - E.1 Drive and Motor Specifications
    534
  - E.2 Basic Parameter Settings
    535
  - E.3 User Setting Table
    536

YASKAWA U1000 Series Installation Manual (53 pages)

24 V Power Supply

Brand: YASKAWA | Category: Power Supply | Size: 18.91 MB

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Controller DC Drives Servo Drives Robotics Control Unit

More YASKAWA Manuals

YASKAWA U1000 Series Manuals

YASKAWA U1000 Series Technical Manual (638 pages)

Table of Contents

Table of Contents

Receiving

Electrical Installation

Start-Up Programming & Operation

Parameter Details

A. Specifications

A.1 Heavy Duty and Normal Duty Ratings

A.2 Three-Phase 200 V Class Drives

A.3 Three-Phase 400 V Class Drives

A.4 Drive Specifications

A.5 Drive Watt Loss Data

A.6 Drive Derating Data

B. Parameter List

B.1 Understanding the Parameter Table

B.2 Parameter Groups

B.3 Parameter Table

B.4 Control Mode Dependent Parameter Default Values

B.5 V/F Pattern Default Values

B.6 Defaults by Drive Model Selection (O2-04) and ND/HD (C6-01)

B.7 Parameters that Change with the Motor Code Selection (for PM Motors)

C. Memobus/Modbus Communications

C.1 Memobus/Modbus Configuration

C.2 Communication Specifications

C.4 Memobus/Modbus Setup Parameters

C.5 Drive Operations by Memobus/Modbus

C.6 Communications Timing

C.7 Message Format

D. Standards Compliance

E. Quick Reference Sheet

Index

Revision History

YASKAWA U1000 Series Technical Manual (556 pages)

Table of Contents

Table of Contents

Receiving

Electrical Installation

Start-Up Programming & Operation

Parameter Details

6 Troubleshooting

A. Specifications

A.1 Heavy Duty and Normal Duty Ratings

A.2 Three-Phase 200 V Class Drives

A.3 Three-Phase 400 V Class Drives

A.4 Drive Specifications

A.5 Drive Watt Loss Data

A.6 Drive Derating Data

B. Parameter List

B.1 Understanding the Parameter Table

B.2 Parameter Groups

B.3 Parameter Table

B.4 Control Mode Dependent Parameter Default Values

B.5 V/F Pattern Default Values

B.6 Defaults by Drive Model Selection (O2-04) and ND/HD (C6-01)

B.7 Parameters that Change with the Motor Code Selection (for PM Motors)

C. Memobus/Modbus Communications

C.1 Memobus/Modbus Configuration

C.2 Communication Specifications

C.3 Connecting to a Network

C.4 Memobus/Modbus Setup Parameters

C.5 Drive Operations by Memobus/Modbus

C.6 Communications Timing

C.7 Message Format

C.8 Message Examples

C.9 Memobus/Modbus Data Table

C.10 Enter Command

C.11 Communication Errors

C.12 Self-Diagnostics

D. Standards Compliance

D.1 Section Safety

D.2 European Standards

D.3 UL Standards

D.4 Safe Disable Input Function

E. Quick Reference Sheet

YASKAWA U1000 Series Installation Manual (53 pages)

Table of Contents

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