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Power Regenerative Converter YASKAWA D1000 Series Technical Manual Type: CIMR-DC Models: 200 V Class, Three-Phase Input: 5 to 130 kW 400 V Class, Three-Phase Input: 5 to 630 kW To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance.
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Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice.
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Terminal Block Configuration......... . 51 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Test Run Checklist ........... 93 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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C.12 Self-Diagnostics ........... . 217 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Installing Standard Configuration Devices ....... . . 247 Precautionary Notes on External Heatsink (IP00/Open Type enclosure) ..247 Revision History ......................249 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Preface & General Safety This section provides safety messages pertinent to this product that, if not heeded, may result in fatality, personal injury, or equipment damage. Yaskawa is not responsible for the consequences of ignoring these instructions. PREFACE ............10 GENERAL SAFETY .
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Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual.
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• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.
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Failure to comply could result in death or serious injury. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. Do not allow unqualified personnel to perform work on the converter.
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Failure to comply could result in damage to the converter. Place a temporary cover over the top during installation. Be sure to remove the temporary cover before start-up, as the cover will reduce ventilation and cause the converter to overheat. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Failure to comply could result in damage to the converter and will void warranty. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. Connect the converters to power supply transformers on a 1:1 basis and use independent grounds.
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Motor 1 output (kW) + ... + Motor N efficiency Drive N efficiency Motor N output (kW)) <1> Total regenerative capacity (kW) = 1/3 of total drive capacity (kW) YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Connecting a power supply with a capacity smaller than the rated input capacity may trigger an operating fault. If it is necessary to connect a power supply with a capacity smaller than the rated input capacity, consult your Yaskawa representative or the nearest Yaskawa sales office.
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To connect or perform maintenance for the harmonic filter module, turn off the power supply to the converter, wait for the time that is given on the converter, and then confirm that the temperature of the reactor has sufficiently decreased before you proceed. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Always install the specified harmonic noise filter. Selecting a Circuit Breaker or Circuit Interrupter • Yaskawa recommends installing a Residual Current Device (RCD) to the power supply side. The RCD should be designed for use with AC drives (e.g., Type B according to IEC/EN 60755).
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If a device that generates voltage surge or voltage distortion, such as a thyristor-controlled DC drive or electromagnetic mixer is installed in the same power supply system as the converter, consult with your Yaskawa representative or the nearest Yaskawa sales office.
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Customers who intend to use the product described in this manual for devices or systems relating to transportation, health care, space aviation, atomic power, electric power, or in underwater applications must first contact their Yaskawa representatives or the nearest Yaskawa sales office.
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CONVERTER MODELS AND ENCLOSURE TYPES ..... . 25 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Failure to comply may cause the main body of the converter to fall, resulting in minor or moderate injury. NOTICE Observe proper electrostatic discharge procedures (ESD) when handling the converter and circuit boards. Failure to comply may result in ESD damage to circuitry. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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YASKAWA ELECTRIC CORPORATION MADE IN JAPAN <1> 2-1 Kurosaki-shiroishi, Yahatanishi-Ku, Kitakyusyu 806-0004 Japan <1> The address of the head office of Yaskawa Electric Corporation (responsible for product liability) is shown on the nameplate. Figure 1.1 Converter Nameplate Information Example Figure 1.1 EUJ710800...
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0005 0010 0020 0030 0040 0060 0100 0130 0185 0270 0370 0630 <1> Converters with these specifications do not guarantee complete protection for the environmental conditions indicated. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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200 V Class – 2A0090 – 2A0130 4A0005 4A0030 4A0010 4A0040 4A0020 4A0060 – 4A0100 Three-Phase – 4A0130 400 V Class – 4A0185 – 4A0270 – 4A0370 – 4A0630 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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1.3 Converter Models and Enclosure Types YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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HARMONIC FILTER MODULE INSTALLATION ......38 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Do not carry the converter by the front cover or the terminal cover. Failure to comply may result in minor or moderate injury from the main body of the converter falling. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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◆ Installation Orientation and Spacing Install the converter upright as illustrated in Figure 2.1 to maintain proper cooling. Figure 2.1 Figure 2.1 Correct Installation Orientation YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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A – 50 mm minimum C – 60 mm minimum B – 30 mm minimum D – 120 mm minimum Figure 2.3 Space Between Converter and Drive (Parallel Mounting) YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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• Do not attempt to flip the converter over while it is suspended by the wires. • Do not leave the converter unattended while it is suspended by the wires. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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When vertical suspension of the converter is required in an enclosure panel, the orientation of the eye bolts for these converter models can be easily changed by turning the eye bolts counterclockwise 90 degrees. Figure 2.6 Figure 2.6 Adjusting Angle of Eye Bolts YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Lower the converter when ready to install in the enclosure panel. Stop lowering the converter when it is near the floor then begin lowering the converter again very slowly until the converter is placed correctly. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Unit: mm <1> If you install the digital operator in a control panel or other enclosure, use the optional remote control extension cable. Figure 2.9 Digital Operator Dimensions YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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400 V Class 2A0005 4A0005 IP20/Open Type Enclosure 2A0010 4A0010 2A0020 4A0020 4A0030 4A0040 2A0030 4A0060 2A0050 4A0100 IP00/Open Type Enclosure 2A0065 4A0130 2A0090 4A0185 2A0130 4A0270 4A0370 4A0630 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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– 2A0010 – – 2A0020 Table 2.5 Dimensions for IP20/Open Type Enclosure: 400 V Class Dimensions mm Weight Model Figure 4A0005 – – 4A0010 – – 4A0020 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Table 2.7 Dimensions for IP00/Open Type Enclosure: 400 V Class Dimensions mm Weight Model Figure 4A0030 4A0040 4A0060 4A0100 4A0130 4A0185 4A0270 1140 1110 4A0370 1140 1110 4A0630 1250 1380 1100 1345 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Install the harmonic filter module on the floor with the faceplate facing forward. Figure 2.9 A – Faceplate B – Top cover Figure 2.10 Correct Installation Orientation YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Figure 2.11 A – Suspension Holes (Two on Each Side) B – Holding Frames (One on Each Side) Figure 2.12 Suspension Locations for the Harmonic Filter Module YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Model Figure EUJ71088 EUJ71089 EUJ71090 EUJ71091 EUJ71092 EUJ71093 EUJ71094 EUJ71095 EUJ71096 Note: indicates the last digit (0 to 9) of the harmonic filter module model number. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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2.3 Harmonic Filter Module Installation YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Tighten all terminal screws to the specified tightening torque. Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Failure to comply could result in damage to the converter and will void warranty. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. Check all the wiring to ensure that all connections are correct after installing the converter and connecting any other devices.
Always confirm that the breaker or contactor on the converter output (DC) side is turned on before applying power to the converter. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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<7> Multi-function analog outputs work with devices such as analog frequency meters, ammeters, voltmeters, and wattmeters. They are not intended for use as a feedback-type signal. <8> When wiring the GA700, refer to Wiring on page 18 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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<7> Multi-function analog outputs work with devices such as analog frequency meters, ammeters, voltmeters, and wattmeters. They are not intended for use as a feedback-type signal. <8> When wiring the GA700, refer to Wiring on page 18 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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<7> Multi-function analog outputs work with devices such as analog frequency meters, ammeters, voltmeters, and wattmeters. They are not intended for use as a feedback-type signal. <8> When wiring the GA700, refer to Wiring on page 18 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
<1> Connect ground wiring first, followed by the main circuit, and then wire the control circuit. Power lines and signal wiring exit through the opening provided. Figure 3.13 Reattaching the Terminal Cover on an IP20/Open Type Enclosure Model YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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<1> Connect ground wiring first, followed by the main circuit, and then wire the control circuit. Power lines and signal wiring exit through the opening provided. Figure 3.15 Reattaching the Terminal Cover on an IP00/Open Type enclosure Model YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
2A0020, 4A0005 to 4A0040 do not use a screw to affix the front cover). Pinch in on the tabs found on each side of the front cover, then pull forward to remove it from the converter. Figure 3.17 Figure 3.17 Remove the Front Cover (2A0005 to 2A0020 and 4A0005 to 4A0020) YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Figure 3.20 Reattach the Front Cover (2A0030 to 2A0130, and 4A0030 to 4A0370) After connecting the hooks to the converter, press firmly on the cover to lock it into place. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Insulation Barrier ■ Insulation barriers are packaged with models 4A0270 to 4A0630 to provide added protection between terminals. Yaskawa recommends using the provided insulation barriers to ensure proper wiring. Refer to Figure 3.21 Figure 3.22 for instructions on placement of the insulation barriers.
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<1> Gauges listed here are for use in Japan. <2> Gauges listed here are for use in the United States. <3> Gauges listed here are for use in Europe and China. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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<1> Gauges listed here are for use in Japan. <2> Gauges listed here are for use in the United States. <3> Gauges listed here are for use in Europe and China. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Wire the main circuit terminals after the terminal board has been properly grounded. Main Circuit Connection Diagram ■ Refer to Main Circuit Connection Diagram on page 50 when wiring terminals on the main power circuit of the converter. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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G – Z C – T/L3 H – r D – Ground Terminal I – E – X J – t Figure 3.24 Harmonic Filter Module Terminal Configuration YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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, t 2 to 5.5 14 to 10 2.5 to 6 1.1 to 1.2 14 to 22 6 to 4 16 to 25 8.9 to 10.7 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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3 to 3/0 50 to 70 8.9 to 10.7 EUJ71094 r, , t 2 to 5.5 14 to 10 2.5 to 6 1.1 to 1.2 8.9 to 10.7 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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, and t terminals. Figure 3.29 EUJ71080 , EUJ71081 , EUJ71082 to EUJ71087 , EUJ71088 , EUJ71089 EUJ71090 to EUJ71096 Figure 3.26 Wiring the r, , and t Terminals YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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EUJ71087 , EUJ71088 , EUJ71089 EUJ71090 to EUJ71096 Figure 3.27 Wiring a Harmonic Filter Module Reverse the previous procedure and connect the faceplate and top cover. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
<4> Set DIP switch S2 to the ON position to enable the termination resistor in a MEMOBUS/Modbus network. <5> Monitor outputs work with devices such as analog frequency meters, ammeters, voltmeters, and wattmeters. They are not intended for use as a feedback-type signal. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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• Use DIP switch S4 on the terminal board to select between analog and PTC input. Frequency reference common – E (G) Ground for shielded lines and option cards – – YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Communications output (-) <1> Shield ground <1> Enable the termination resistor in the last converter in a MEMOBUS/Modbus network by setting DIP switch S2 to the ON position. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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0.2 to 1.5 etc. (24 to 16) E (G) (16) 0.5 to 1.0 0.5 to 2 1.25 E (G) M3.5 – – (4.4 to 8.9) (20 to 14) (12) YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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3.9 Control Circuit Wiring Ferrule-Type Wire Terminals ■ Yaskawa recommends using CRIMPFOX 6, a crimping tool manufactured by PHOENIX CONTACT, to prepare wire ends with insulated sleeves before connecting to the converter. Refer to Table 3.13 for dimensions. Figure 3.33 Figure 3.30 Ferrule Dimensions...
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NOTICE: The analog signal wiring between the converter and the operator station or peripheral equipment should not exceed 50 meters when using an analog signal from a remote source. Failure to comply could result in poor system performance. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Voltage input (-10 to +10 V or 0 to 10 V) I (right position) Current input (4 to 20 mA or 0 to 20 mA): default setting YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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The converter can connect to a USB port on a PC using a USB 2.0, AB-type cable (sold separately). After connecting the converter to a PC, Yaskawa DriveWizard Plus software can be used to monitor converter performance and manage parameter settings. Contact Yaskawa for more information on DriveWizard Plus.
The line between the input-side AC reactor and converter must be 10 m or shorter and the DC bus line – between the converter and drive must be 5 m or shorter. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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TEST RUN CHECKLIST ..........93 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Do not remove covers or touch circuit boards while the power is on. Failure to comply could result in death or serious injury. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
<1> Displayed when in DC Bus Voltage Reference Mode. <2> Displayed when in DC Bus Voltage Reference Mode and Monitor Mode. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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A Run command was input from an external terminal in any mode other than Drive Mode. The STOP key on the digital operator was pressed during REMOTE operation. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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<4> The DC Bus Voltage Reference appears after the initial display that shows the product name. <5> The information that appears on the display will vary depending on the converter. Figure 4.2 Digital Operator Menu and Screen Structure YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Note: The converter will not accept a change to the value of DC bus voltage reference until the ENTER key is pressed after the value of DC bus voltage reference is entered. This feature prevents accidental setting of the value of DC bus voltage reference. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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(1). “1” Flashes. Digital Inputs “1” ← → -PRMSET- Run Source 1 b1-02=1 *1* Press the key and enter 0. Digital Inputs “1” ← → YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Home DATA until b1-02 appears. - VERIFY - PRG Run Source 1 Press the key to access the setting value. b1-02 = Operator “1” Home DATA YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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It is possible to switch between LOCAL and REMOTE modes using one of the digital input terminals S1 through S8 (set the corresponding parameter H1- to “1”). Setting H1- to 1 disables the LO/RE key on the digital operator. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Data displayed varies by the type of fault. Refer to Troubleshooting on page 95 for more - MODE - Fault information. are lit. Ext Fault S3 RESET Example: External Fault YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
WARNING! Sudden Movement Hazard. Ensure all I/O circuits such as start/stop and safety circuits are set properly prior to application of main power to the converter. Failure to comply could result in sudden machine operation, which could result in death or serious injury. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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WARNING! Sudden Movement Hazard. Ensure all I/O circuits such as start/stop and safety circuits are set properly prior to application of main power to the converter. Failure to comply could result in sudden machine operation, which could result in death or serious injury. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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During Run 1 signal is on. Stop the drive if the During Run 1 signal turns off. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Connect the “During MC on” signal from the converter to a multi-function contact input terminal on the drive that is assigned to External Search Command 2. (Contact your Yaskawa representative if you are using Yaskawa drive that does not have External Search Command 2.) Stopping the Converter for Faults in Peripheral Devices ■...
If A2-33 is set to 0, recently viewed parameters will not be saved to the group of User Parameters. A2- parameters are now available for manual programming. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Copies all parameters from the LCD operator to the converter. Verify (o3-01 = 3) Compares the parameters in the converter with the parameter settings saved on the LCD operator for matches. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
To give Run command and DC bus voltage reference from the control circuit terminals, press the to set REMOTE. (The LO/RE indicator is lit off while REMOTE is set.) YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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4.7 Test Run Checklist YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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DIAGNOSING AND RESETTING FAULTS ......121 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Do not remove covers or touch circuit boards while the power is on. Failure to comply could result in death or serious injury. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
◆ Types of Alarms, Faults, and Errors Check the digital operator for information about possible faults if the converter fails to operate. If problems occur that are not covered in this manual, contact the nearest Yaskawa representative with the following information: •...
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CPF21. Note: Fault trace (i.e., the fault history) is not kept when CPF00, CPF01, CPF06, CPF24, oFA00, oFb00, oFC00, Uv1, Uv2, and Uv3 occur. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Converter Overheat Overvoltage PAUv Power Supply Undervoltage Pre-alarm Input Phase Loss Detection MEMOBUS/Modbus Test Mode Fault Phase Order Fault Undervoltage Resonance Detection <1> Output when H2- = 2F. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Model, voltage class, capacity mismatch rdEr Error reading data rEAd Reading parameter settings (flashing) vAEr Voltage class, capacity mismatch vFyE Parameter setting mismatch vrFy Comparing parameter settings (flashing) YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
The connector pins on the option card do not line up properly with the connector pins on the The option card is not properly connected to converter. the converter. Reinstall the option card. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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• Cycle power to the converter. There is a self-diagnostic error in the control • If the problem continues, replace the control board or the entire converter. Contact Yaskawa or circuit. a Yaskawa representative for instructions on replacing the control board.
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Turn off the power and check the connection between the control board and the converter. There is an error in EEPROM control circuit. If the problem continues, replace the control board or the entire converter. Contact Yaskawa or a Yaskawa representative for instructions on replacing the control board.
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• Correct the parameter setting. writing to the EEPROM. • Cycle power to the converter. If the problem continues, replace the control board or the entire converter. Contact Yaskawa or a Hardware problem Yaskawa representative for instructions on replacing the control board.
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Excessive leakage current at the drive output Reduce the amount of stray capacitance. If the problem continues, replace the control board or the entire converter. Contact Yaskawa or a Hardware problem Yaskawa representative for instructions on replacing the control board.
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• Cycle power to the converter. Option card or hardware is damaged. • If the problem continues, replace the control board or the entire converter. Contact Yaskawa or a Yaskawa representative for instructions on replacing the control board. Digital Operator...
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• Cycle power to the converter. Option card or hardware is damaged. • If the problem continues, replace the control board or the entire converter. Contact Yaskawa or a Yaskawa representative for instructions on replacing the control board. Digital Operator...
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( ) and r1/ 11, 1/ 21, t1/ 31 Correct the wiring. the wiring of the main circuit terminals (R/L1, S/L2, and T/L3) is not correct. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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• Check the wiring to the drive. • Turn the power supply off and then on again to check operation. IGBT short circuit detection circuit fault. If the problem continues, contact your Yaskawa representative or nearest Yaskawa sales office. Digital Operator Fault Name...
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If the value of U4-05 has exceeded 90%, replace the board or the converter. For information on converter has deteriorated. board replacement, consult with your Yaskawa representative or the nearest Yaskawa sales office. Cycle the power supply and see if the fault occurs again.
Baseblock Cause Possible Solutions External baseblock signal was entered via one Check external sequence and baseblock signal input timing. of the multi-function input terminals (S1 to S8). YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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• If the problem continues, replace either the control board or the entire converter. For instructions on replacing the control board, contact Yaskawa or your nearest sales representative. Install a termination resistor at both ends of a communication line. Set the internal termination Termination resistor setting is incorrect.
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• Remove the external fault input from the PLC. occurs. There is a problem with the PLC program. Check the PLC program and correct problems. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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The phase rotation direction has changed in the Correct the wiring. input power supply. The detected power supply frequency exceeded Improve the power supply. the allowable value. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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• Replace the cooling fan. Refer to page for details. Internal cooling fan has stopped. • After replacing the converter, set parameter o4-03 to 0 to reset the cooling fan operation time. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Investigate the cause and implement countermeasures. A phase loss occurred in the input power Refer to Diagnosing and Resetting Faults on page 121 for details. supply. The interphase voltage balance is bad. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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A filter resonance fault was detected or there is a harmonic component on the Resonance Detection power supply side. Cause Possible Solutions There is noise on the power supply line. Investigate the source of the noise and implement countermeasures. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Set A1-03 to 5550 to load the parameter settings stored in the terminal board to the converter. replaced). Initialize parameters after converter replacement by setting A1-03 to 2220. The removable terminal block with parameter backup was replaced. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Adjustment Cause Possible Solutions • The setting of o2-04 (Drive Model Selection) For information on clearing the fault, consult with your Yaskawa representative or the nearest changed. Yaskawa sales office. • ERPROM failed for the input voltage offset. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Voltage Class, Capacity Mismatch vAEr vFyE Parameter settings in the converter and those saved to the copy function are not the same vrFy Comparing Parameter Settings (flashing) YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Note: If the Run command is present, the converter will disregard any attempts to reset the fault. Remove the Run command before attempting to clear a fault situation. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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5.7 Diagnosing and Resetting Faults YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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CONVERTER REPLACEMENT ........148 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Do not use improper combustible materials. Failure to comply could result in death or serious injury by fire. Attach the converter to metal or other noncombustible material. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Failure to comply could result in damage to the converter and will void warranty. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. Check all the wiring to ensure that all connections are correct after installing the converter and connecting any other devices.
◆ Recommended Daily Inspection Table 6.1 outlines the recommended daily inspection for the Yaskawa converter. Check the following items on a daily basis to avoid premature deterioration in performance or product failure. Copy this checklist and mark the “Checked” column after each inspection.
Page 127
Digital Operator • Inspect for dust or other foreign material that may with the display or keypad. have collected on surrounding components. • Clean the digital operator. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
A percentage of the maintenance period is displayed on the digital operator by viewing the appropriate monitor parameter. When the maintenance period reaches 100%, there is increased risk that the converter may malfunction. Yaskawa recommends checking the maintenance period regularly to ensure maximum performance life.
Page 129
<1> Parameter o4-03 is set in increments of 10 hours. For example, setting o4-03 to 30 set the operating time for cooling fan maintenance 300 hours and the Cooling Fan Operation Time monitor (U4-03) will show 300 hours. <2> The maintenance period depends on the operating environment of the converter. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
To ensure maximum useful product life, replace all cooling fans when performing maintenance. Contact a Yaskawa representative or the nearest Yaskawa sales office to order replacement cooling fans as required. For converters with multiple cooling fans, replace all the fans when performing maintenance to ensure maximum product performance life.
Page 131
K – Circuit board cooling fan unit case (L) F – Circulation fan L – Circuit board cooling fan unit case (R) Figure 6.1 Cooling Fan Component Names (2A0030 to 2A0130, 4A0005 to 4A0630) YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Remove the cooling fan cartridge. Disconnect the pluggable connector and remove the fan. Figure 6.3 Figure 6.3 Remove the Cooling Fan: 2A0005 to 2A0020, 4A0005 to 4A0020 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Figure 6.6 Reattach the Fan Finger Guard: 2A0005 to 2A0020, 4A0005 to 4A0020 Turn on the power supply and set o4-03 to 0 to reset the Maintenance Monitor cooling fan operation time. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 134
Place the power supply connectors and cable back into the recess of the converter. Figure 6.9 A – Back B – Front Figure 6.9 Cooling Fan Power Supply Connectors: 2A0030, 4A0030, 4A0040 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 135
Figure 6.12 Reattach the Fan Finger Guard: 2A0030, 4A0030, 4A0040 Turn on the power supply and set o4-03 to 0 to reset the Maintenance Monitor cooling fan operation time. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 136
Figure 6.13 Cooling Fan Replacement: Fan Unit and Connectors Remove the screws holding the fan unit in place and slide the fan unit out of the converter. Figure 6.14 Figure 6.14 Remove the Fan Unit YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Connector for fan B1 Connector for fan B2 Figure 6.16 Cooling Fan Wiring: 2A0050, 4A0060, 4A0100 Make sure that the protective tube does not stick out beyond the fan guard. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Position the protective tube so the fan connector sits in the center of the protective tube. Protective tube In the space between fans 1 and 2, place the fan connector for fan B2 in front of the fan connector for fan B1. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Figure 6.20 Install the Cooling Fan Unit: 2A0130, 4A0130, 4A0185 Reattach the covers and digital operator. Turn on the power supply and set o4-03 to 0 to reset the Maintenance Monitor cooling fan operation time. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 140
Note: The fan unit can be removed simply by loosening these screws. Figure 6.22 Screw B Slide Panel Screw B Screw A Screw A Figure 6.22 Remove the Fan Unit: 4A0270, 4A0370 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Place the cooling fan connectors and guide the lead wires so that they are held in place by the cable hooks. Figure 6.25 Cooling Fan B1 Cooling Fan B2 Cooling Fan B3 Hook Relay Connector Relay Connector Relay Connector Figure 6.25 Cooling Fan Wiring: 4A0270, 4A0370 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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B – Circuit board cooling fan case Figure 6.28 Fan Unit Disassembly: 4A0270, 4A0370 Position the protective tube so the fan connector sits in the center of the protective tube. Protective tube YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Figure 6.30 Install the Cooling Fan Unit: 4A0270, 4A0370 Reattach the covers and digital operator. Turn on the power supply and set o4-03 to 0 to reset the Maintenance Monitor cooling fan operation time. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 144
Figure 6.32 Screw B Screw B Slide Panel Slide Panel Screw A Screw A Screw B Screw A Screw B Figure 6.32 Removing the Fan Unit: 4A0630 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Cooling Fan B2 Cooling Fan B3 Cooling Fan B4 Hook Relay Connector Relay Connector Relay Connector Relay Connector Relay Connector Relay Connector Figure 6.35 Cooling Fan Wiring: 4A0630 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Figure 6.38 A – Circuit Board Cooling Fan C – Protective tube B – Circuit Board Cooling Fan Case Figure 6.38 Replacing the circuit board cooling fans: 4A0630 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 147
Reattach the covers and digital operator. Turn the power supply back on and reset the cooling fan operation time for the Maintenance Monitor by setting o4-03 to 0. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Replace the converter if the main power circuitry is damaged. Contact your local Yaskawa representative before replacing parts if the converter is still under warranty. Yaskawa reserves the right to replace or repair the converter according to Yaskawa warranty policy.
Page 149
Slide the terminal board as illustrated by the arrows to remove it from the converter along with the bottom cover. Figure 6.44 Figure 6.44 Remove the Terminal Board and Disconnected Removable Terminal Board YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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A1-03 to 5550. Reset timers used for the Maintenance Monitor function by setting parameters o4-01 through o4-12 back to 0, and parameter o4-13 to YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Carry all standard configuration and peripheral devices in a method suitable for the weight of the device. Incorrectly handling devices could cause them to fall and result in injury or damage to the device. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Do not operate damaged equipment. Failure to comply could result in further damage to the equipment. Do not connect or operate any equipment with visible damage or missing parts. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Converter Options and Peripheral Devices Table 7.1 lists the names of the various peripheral devices, accessories, and options available for Yaskawa converters. Contact Yaskawa or your Yaskawa agent to order these peripheral devices. • Peripheral Device Selection: Refer to the Yaskawa catalog for selection and part numbers.
2. When connecting a converter to the GA700, use an EMC noise filter designed for the D1000. Do not use models of the GA700 models with built-in EMC noise filters. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
2 to 1 25 to 35 8.9 to 10.7 X, Y, Z U, V, W 2A0050 3 to 2/0 50 to 70 8.9 to 10.7 X, Y, Z YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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<1> Gauges listed here are for use in Japan. <2> Gauges listed here are for use in the United States. <3> Gauges listed here are for use in Europe and China. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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<1> Gauges listed here are for use in Japan. <2> Gauges listed here are for use in the United States. <3> Gauges listed here are for use in Europe and China. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
• Motor cable type and length Select an interrupter that senses all types of current (AC and DC) and high frequency currents to safely protect the system. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 160
An external attachment can be used to project the heatsink outside of an enclosure to ensure that there is sufficient air circulation around the heatsink. Contact a Yaskawa sales representative or Yaskawa directly for more information on this attachment. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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A.4 DERATING DATA..........166 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
(DC) [A] Rated Input Current Rating 1040 (AC) [A] Rated Output Voltage DC660 V <1> Rated output capacity is calculated with a rated input voltage of 400 V. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
<1> Ground protection cannot be provided when the impedance of the ground fault path is too low, or when the converter is powered up while a ground fault is present at the output. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Standard ratings are valid for installation altitudes up to 1000 m. For installations from 1000 m to 3000 m, the converter rated voltage and the rated input current must be derated for 1% per 100 m. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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B.3 DEFAULTS BY CONVERTER MODEL ....... . 190 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Digital Monitor Card (DO-A3) Maintenance Monitor Settings Communication Option Card Operation Status Monitors Communication Option Card Fault Trace Multi-Function Digital Inputs Fault History Multi-Function Relay Outputs Maintenance Monitors YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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A2-17 through A2-32 for quicker access. <1> Parameter setting value is not reset to the default value when the converter is initialized. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 170
Set the time to decrease from 100% to 0%. (266H) Vref Dec Ramp t Min.: 0.0 s Time 400 V Class: 800 V/C1-21 (V/s) Max.: 100.0 s 200 V Class: 400 V/C1-21 (V/s) YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 171
DC5. <1> This parameter is not available in model 4A0630. <2> Default setting is dependent on parameter o2-04, Drive Model Selection. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 172
F4-08 Terminal V2 Signal 0: 0 to 10 V 0: 0-10 VDC Min.: 0 (398H) Level 1: -10 to 10 V 1: -10 +10 VDC Max.: 1 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 173
Min.: 0 (3A0H) Output Selection Max.: 160 F6, F7: Communication Option Card For details on a specific option card, refer to the instruction manual for the option card. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 174
Open: Parameters cannot be edited (except for U1-01 if the reference Program lockout Program Lockout source is assigned to the digital operator). Closed: Parameters can be edited and saved. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 175
Closed: Fault occurred. Through mode Not Used Set this value when using the terminal in the pass-through mode. Minor fault Minor Fault Closed: An alarm has been triggered. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 176
Sets the level of the input value selected in H3-06 when 10 (415H) Terminal A3 Gain Min.: -999.9% Setting V is input at terminal A3. Max.: 999.9% YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 177
Sets the signal level at terminal FM that is equal to 100% of the (41EH) Terminal FM Gain Min.: -999.9% Monitor Gain selected monitor value. Max.: 999.9% YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 178
H5-07 RTS Control 0: Disabled. RTS is always on. 0: Disabled Min: 0 (42BH) Selection 1: Enabled. RTS turns on only when sending. 1: Enabled Max: 1 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 179
L2-35. Set the effective Default: 554 V value in L2-35. Min.: 0 V Faults are not detected if you set this parameter to 0. Max.: 800 V YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 181
Selection The o1-01 parameter sets the item to display instead of the Max.: 914 output voltage. The o1-02 parameter sets the item to display at power up. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 182
Operation Time 0: Power-On Time 1: Logs operation time when the converter output is active Min.: 0 (50CH) Selection 1: Running Time (output operation time). Max.: 1 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 183
(terminal S4 enabled) Digital input 5 (terminal S5 enabled) Digital input 6 (terminal S6 enabled) Digital input 7 (terminal S7 enabled) Digital input 8 (terminal S8 enabled) YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 184
(7A9H) (INV) (INV) available No signal U1-29 Software No. CPU 3 SW PWM ID output – (7AAH) (PWM) Number Note: This parameter is available in 4A0630. available YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 185
Shows the control voltage reference (Vd) in the converter for the current 10 V: 200 V (1090H) Reference (Vd) (Vd) control on the power supply side. 400 V Class 10 V: 400 V YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 186
Previous Fault available Power Supply No signal U2-57 Side Power at AC Power Shows the power on the power supply side. output 1 kW (846H) Previous Fault available YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 187
This value will output Operation Time TIme reset to 0 and start counting again after reaching 99999. available <5> YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 188
000 000 000 kWh No signal U9-02 Electric Power output 1MWh U9-03 (821H) (MWh) Consumed available U9-02 No signal U9-03 Electric Power U9-01 output 1kWh (822H) (kWh) Consumed available YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 189
(A) from the condition “8192 = power supply rated current (A)” Note: Fault trace (i.e., the fault history) is not kept when CPF00, CPF01, CPF06, CPF24, oFA00, oFb00, oFC00, Uv1, Uv2, and Uv3 occur. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
A slave that receives a command from the master will perform the specified function and send a response back to the master. Figure C.1 Master (PLC or other) Slave (converter) Figure C.1 Connecting Multiple Converter to a PLC YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
8-bit (fixed) Communication Parameters Parity Select even, odd, or none Stop bit 1-bit (fixed) Protocol MEMOBUS/Modbus (using RTU mode only) Max Number of Slaves 31 converters (RS-485) YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Shut the power off and wait until the display on the digital operator goes out completely. Turn the power back on. The converter is now ready to begin communicating with the master. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 195
Note: 1. Set DIP switch S2 to the ON position on the converter located at the end of the network. Set DIP switch S2 to the OFF positions on all other slave devices. 2. Set H5-07 to 1 when using the RS-485 interface. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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To set the DIP switch, use tweezers or a tool with a tip width of approximately 0.8 mm. Figure C.5 DIP Switch S2 RS-422/ RS-485 switch (OFF: Default) Termination Resistor (1/2 W, 110 W) Figure C.5 Communication Terminals and DIP Switch S2 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Selects the stopping method after a communications error (CE) has occurred. Name Setting Range Default H5-04 Stopping Method after CE 1, 3 Setting 1: Stop operation Setting 3: Alarm only (continue operation) YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Setting 1: Enter command not necessary Parameter value changes become effective immediately without the need to send an Enter command. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Run Command Selection 1 External Reference 1 b1-18 Voltage Reference Source Refer to Voltage Reference Source on page 170 b1-02 (181H) on page 170 for details. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
H5-06 until it responds. Increase H5-06 if the converter response causes overrun in the master. Figure C.8 PLC→Converter Converter→PLC PLC→Converter Time Command message Response message Command message 24 bit length H5-06 setting Figure C.8 Minimum Response Wait Time YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
A converter MEMOBUS/Modbus register always has a data length of two bytes. Data written into converter registers must also always have a length of two bytes. Register data read out from the converter will always consist of two bytes. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 202
Perform a CRC-16 calculation on the response message data as described above as a validation check. The result should match the CRC-16 checksum received within the response message. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Slave Address Slave Address Function Code Function Code Upper Upper Test Code Test Code Lower Lower Upper Upper Data Data Lower Lower Upper Upper CRC-16 CRC-16 Lower Lower YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Starting Data Lower Upper Next Data Lower Upper CRC-16 Lower Note: Double the number of the data quantity for the number of bytes in the command message. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Analog Monitor Option AO-A3 Analog Output 1 (10 V/4000 H) 001CH Analog Monitor Option AO-A3 Analog Output 2 (10 V/4000 H) 001DH Digital Output Option DO-A3 Output (Binary) 001EH - 001FH Reserved YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 206
Cooling Fan Error (Fan) bit 9 MEMOBUS/Modbus Communication Error (CE) bit A Option Communication Error (bUS) bit B - bit E Reserved bit F Serial Communication Transmission Error (CALL) YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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7 to bit F Reserved 003EH - 003FH Reserved 0040H - 004AH Used for various monitors U1-. Refer to U: Monitors on page 183 for parameter details. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 208
7 Overvoltage (ov) bit 8 Heatsink Overheat (oH) bit 9 Overheat 1 (oH1) bit A Reserved bit B Converter Overload (oL2) bit C - bit F Reserved YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 209
Input Phase Loss 3 (PF3) bit B - E Reserved bit F AC Fuse Blowout (FUA) bit 0 Resonance Detection (vrE) 00C7H bit 1 to F Reserved YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 210
SI-S EEPROM Error (EEP) bit 8 External Fault 1 (input terminal S1) (EF1) bit 9 External Fault 2 (input terminal S2) (EF2) bit A - bit F Reserved YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 211
Option not properly connected (oFA01) 00D8H bit 2 - 4 Reserved bit 5 A/D Conversion Error (oFA05) bit 6 Option Response Error (oFA06) bit 7 - F Reserved YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 212
Control Response Selection 2 Error (oFA42) bit D Control Response Selection Error (oFA43) bit E, F Reserved 00DCH - 00FBH Reserved <1> Communication error contents are saved until the fault is reset. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 213
Clock Fault (CPF16) 013DH Control Response Selection 2 Error (oFA42) 0092H Timing Fault (CPF17) 013EH Control Response Selection Error (oFA43) 0093H Control Circuit Fault (CPF18) – – YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 214
006AH Power Supply Resonance Detection (vrE) 0031H MECHATROLINK Watchdog Timer Error (E5) 006BH Power Supply Undervoltage Pre-Alarm (PAUv) MECHATROLINK Station Address Setting Error 0032H – – (AEr) YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
The Enter command registers are write-only and if these registers are read, the register address will be invalid (Error code: 02H). An Enter command is not required when reference or broadcast data are sent to the converter. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Note: If the slave address specified in the command message is 00H, all slaves execute the write function, but do not return response messages to the master. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Remove the wire jumpers from terminal R+, R-, S+, S-, and S6-SC. Reset jumper S3 to its original position and set terminal S6 to its original function. Return to normal operation. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 218
C.12 Self-Diagnostics YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 219
D.3 UL STANDARDS ..........240 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 220
Do not use improper combustible materials. Failure to comply could result in death or serious injury by fire. Attach the converter to metal or other noncombustible material. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 221
Do not modify the converter circuitry. Failure to comply could result in damage to the converter and will void warranty. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.
Page 222
CE mark in combination with other devices, it is ultimately the responsibility of the user to ensure compliance with CE standards. After setting up the device, verify that conditions meet European standards. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 223
D.2 European Standards ◆ EU Declaration of Conformity Figure D.2 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
Page 224
D.2 European Standards Figure D.3 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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D.2 European Standards Figure D.4 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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D.2 European Standards Figure D.5 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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D.2 European Standards Figure D.6 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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D.2 European Standards Figure D.7 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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NOTICE: If a fuse is open or a Residual Current Device (RCD) is tripped, check the wiring and the selection of peripheral devices to identify the cause. Contact Yaskawa before restarting the converter or the peripheral devices if the cause cannot be identified.
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When installing IP00/Open Type enclosure converters and standard configuration devices, use an enclosure that prevents foreign material from entering the converter and devices from above or below. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Voltage circuits if the converter output is 250 Vac 1 A max. or 30 Vdc 1 A maximum. Figure D.2 Wiring Diagram for CE Low Voltage Directive Compliance YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Verify the following installation conditions to ensure that other devices and machinery used in combination with this converter also comply with EMC guidelines. Install an EMC noise filter to the input side specified by Yaskawa for compliance with European standards. Place the converter and EMC noise filter in the same enclosure.
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■ Main Circuit Terminal Wiring Yaskawa recommends using closed-loop crimp terminals on all converter models. To maintain UL/cUL or CSA approval, UL Listed or CSA Certified closed-loop crimp terminals are specifically required when wiring the converter main circuit terminals on models 2A0030 to 2A0130, 4A0030 to 4A0630. Use only the tools recommended by the terminal manufacturer for crimping.
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(283 to 354) 2A0090 1.1 to 1.2 r1/ 11, 1/ 21, t1/ 31 14 to 10 (9.7 to 10.6) 32 to 40 1/0 to 4/0 (283 to 354) YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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– + (47.8 to 53.1) 4A0040 1.1 to 1.2 r1/ 11, 1/ 21, t1/ 31 14 to 10 (9.7 to 10.6) 9.0 to 11 (79.7 to 97.4) YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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(283 to 354) 4A0630 1.1 to 1.2 r1/ 11, 1/ 21, t1/ 31 14 to 10 (9.7 to 10.6) 32 to 40 2/0 to 300 (283 to 354) YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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D.3 UL Standards Closed-Loop Crimp Terminal Recommendations Yaskawa recommends UL Listed or CSA Certified crimp terminals made by JST and Tokyo DIP (or equivalent) for the insulation cap. Table D.7 matches the wire gauges and terminal screw sizes with Yaskawa-recommended crimp terminals, tools, and insulation caps.
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Die Jaw Model No. Number 2A0005 to 2A0020, M3.5 R2-3.5 YA-4 AD-900 TP-003 100-106-516 4A0005 to 4A0020 2A0030 to 2A0130, R2-4 YA-4 AD-900 TP-003 100-106-517 4A0030 to 4A0630 YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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NOTICE: If a fuse is open or a Residual Current Device (RCD) is tripped, check the wiring and the selection of the peripheral devices. Check the wiring and the selection of peripheral devices to identify the cause. Contact Yaskawa before restarting the converter or the peripheral devices if the cause cannot be identified.
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Figure D.19 Capacitor Cover (2A0030 to 2A0130, 4A0030 to 4A0370) Figure D.25 Converter (outside panel) Opening to capacitors Converter (inside panel) Capacitor cover Installation screw Figure D.20 Capacitor Cover (4A0630) YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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Revision: Address All Chapter Revision: Reviewed and corrected entire documentation. February 2014 <1> Appendix D Revision: Harmonic Filter Module and Recommended Fuses August 2013 – – First Edition. YASKAWA ELECTRIC SIEP C710656 06F YASKAWA Power Regenerative Converter - D1000 Technical Manual...
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YASKAWA AMERICA, INC. 2121, Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: +1-800-YASKAWA (927-5292) or +1-847-887-7000 Fax: +1-847-887-7310 http://www.yaskawa.com In the event that the end user of this product is to be the military and said product is to...
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