YASKAWA PG-F3 Installation Manual
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YASKAWA PG-F3 Installation Manual

Ac drive-option card, encoder type endat
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YASKAWA AC Drive-Option Card
Encoder Type (EnDat)
Installation Manual
Type PG-F3
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
安川インバータ オプションカード
エンコーダタイプ （
取扱説明書
形式 
PG-F3
製品を安全にお使い頂くために，本書を必ずお読みください。
また，本書をお手元に保管していただくとともに，最終的に本製品をご使用になる
ユーザー様のお手元に確実に届けられるよう，お取り計らい願います。
MANUAL NO. TOBP C730600 51A
用）
EnDat

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Summary of Contents for YASKAWA PG-F3

  • Page 1 YASKAWA AC Drive-Option Card Encoder Type (EnDat) Installation Manual Type PG-F3 To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual. 安川インバータ オプションカード エンコーダタイプ （ 用）...
  • Page 2 This Page Intentionally Blank...

  • Page 3: Table Of Contents

    Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice.

  • Page 4: Preface

    The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control.
  • Page 5 Indicates a hazardous situation, which, if not avoided, could result in death or serious injury. CAUTION Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury. NOTICE Indicates an equipment damage message. YASKAWA ELECTRIC TOBP C730600 51A YASKAWA AC Drive-Option Card PG-F3 Installation Manual...

  • Page 6: General Safety

    • The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual. When ordering a new copy of the manual due to damage or loss, contact your Yaskawa •...

  • Page 7: Product Overview

    PG-F3 allows the drive to maintain constant motor speed by adjusting the output frequency in response to any changes to the load. PG-F3 has a maximum input frequency of 50 kHz. Do not allow the input frequency for PG- F3 to exceed 50 kHz when operating the drive.

  • Page 8: Option Card Components

    D – Ground terminal (installation hole) Figure 1 Option Card ◆ Terminal Block Figure 2 IP IG CK CK A+ A– a+ a– FE B+ B– b– Figure 2 Terminal Block YASKAWA ELECTRIC TOBP C730600 51A YASKAWA AC Drive-Option Card PG-F3 Installation Manual...

  • Page 9: Electrical Installation

    Failure to comply could result in death or serious injury. Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with installation, adjustment and maintenance of AC drives and Option Cards. YASKAWA ELECTRIC TOBP C730600 51A YASKAWA AC Drive-Option Card PG-F3 Installation Manual...
  • Page 10 Do not connect or operate any equipment with visible damage or missing parts. Properly connect all pins and connectors. Failure to comply may prevent proper operation and possibly damage equipment. YASKAWA ELECTRIC TOBP C730600 51A YASKAWA AC Drive-Option Card PG-F3 Installation Manual...
  • Page 11 J – Front cover E – Insert connector CN5 here K – Digital operator F – Option card L – Terminal cover Figure 3 Installing an Option Card YASKAWA ELECTRIC TOBP C730600 51A YASKAWA AC Drive-Option Card PG-F3 Installation Manual...
  • Page 12 Note: There are only two screw holes on the drive for ground terminals. If three option cards are connected, two of the lead lines will need to share the same ground terminal. Figure 4 Figure 4 Connecting the Ground Terminal YASKAWA ELECTRIC TOBP C730600 51A YASKAWA AC Drive-Option Card PG-F3 Installation Manual...
  • Page 13 2. The drive will not be used as NEMA Type1 if there is any exposed wiring outside the enclosure. YASKAWA ELECTRIC TOBP C730600 51A YASKAWA AC Drive-Option Card PG-F3 Installation Manual...

  • Page 14: Connection Diagram

    A– B– A pulse monitor signal a– B pulse monitor signal b– Lead line main circuit terminal control circuit terminal Figure 6 Wiring the Option Card and PG YASKAWA ELECTRIC TOBP C730600 51A YASKAWA AC Drive-Option Card PG-F3 Installation Manual...
  • Page 15 PG-F3 Encoder – – 120 Ω A+, B+ 2.5 V Clock Data output 120 Ω Data input 26LS31 Level – Monitor Signal – Figure 7 The Interface Circuit YASKAWA ELECTRIC TOBP C730600 51A YASKAWA AC Drive-Option Card PG-F3 Installation Manual...
  • Page 16 Outputs a ratio of the B • Possible resolution: 1/n pulse frequency. Inverse B pulse Set F1-06 to monitor the pulse signal. b– monitor signal Varies by drive models. output YASKAWA ELECTRIC TOBP C730600 51A YASKAWA AC Drive-Option Card PG-F3 Installation Manual...
  • Page 17 Inverse A pulse Set F1-06 to monitor the pulse signal. a– monitor signal Varies by drive models. output Ground terminal for Ground Used for grounding shielded line. shielded cable. YASKAWA ELECTRIC TOBP C730600 51A YASKAWA AC Drive-Option Card PG-F3 Installation Manual...
  • Page 18 If U1-50 shows the forward direction as being the opposite of what is desired, then set parameter F1-05 to 1 to switch the direction of how the option card reads pulses from the encoder output. YASKAWA ELECTRIC TOBP C730600 51A YASKAWA AC Drive-Option Card PG-F3 Installation Manual...
  • Page 19 Connect PG-F3 and the encoder using a HEIDENHAIN 17-pin cable. For cables longer than 10 m, the signal “Sensor Up” must be connected to terminal IP on the PG-F3 option card, and “Sensor 0 V” must be connected to terminal IG. Table 4 Encoder Cable Specification...
  • Page 20 Wire Gauges and Tightening Torque Wire gauge specifications are listed below in Table Yaskawa recommends using crimp terminals for easy of wiring and to ensure proper connection. Crimp terminal specifications can be found in Table Table 5 Wire Gauges and Tightening Torque...
  • Page 21 0.4 mm or less from wire. Blade width of 2.5 mm or less Single wire or Strip length 5.5 mm stranded wire Figure 10 Terminal Block Wiring YASKAWA ELECTRIC TOBP C730600 51A YASKAWA AC Drive-Option Card PG-F3 Installation Manual...

  • Page 22: Related Parameters

    Reverse Rotation 0: Disabled F1-18 detection for PG 1 n: Number of times a dv3 situation must be detected to 0 to 10 (dv3) trigger a fault. YASKAWA ELECTRIC TOBP C730600 51A YASKAWA AC Drive-Option Card PG-F3 Installation Manual...
  • Page 23 <1> The input frequency from the encoder can be calculated as follows: Operation at max. Motor speed at maximum frequency output (r/min) × PG rating (p/rev) ＝ output frequency <2> Varies by drive models. YASKAWA ELECTRIC TOBP C730600 51A YASKAWA AC Drive-Option Card PG-F3 Installation Manual...

  • Page 24: Troubleshooting

    Motor brake engaged. Ensure the motor brake releases properly. Correct the brake control sequence and then verify that the brake has been Brake control sequence is incorrect. released. YASKAWA ELECTRIC TOBP C730600 51A YASKAWA AC Drive-Option Card PG-F3 Installation Manual...
  • Page 25 Non-Compatible Option Card at CN5-A Cause Possible Solution Non-compatible option card Switch the power off and reconnect the option card. See note <1> connected to port CN5-A. YASKAWA ELECTRIC TOBP C730600 51A YASKAWA AC Drive-Option Card PG-F3 Installation Manual...
  • Page 26 Encoder Comm. Data Error oFC53 Serial encoder CRC checksum error Cause Possible Solution Encoder cable wiring is wrong. Correct the wiring. Encoder cable is disconnected. Reconnect the cable. YASKAWA ELECTRIC TOBP C730600 51A YASKAWA AC Drive-Option Card PG-F3 Installation Manual...
  • Page 27 Encoder does not have enough power. Make sure the correct power supply is properly connected to the encoder. Correct the brake control sequence and then verify that the brake has been Brake control sequence is incorrect. released. YASKAWA ELECTRIC TOBP C730600 51A YASKAWA AC Drive-Option Card PG-F3 Installation Manual...
  • Page 28 <3> If only PG-B3/PG-X3 option card is connected to the drive, use the CN5-C connector. If two PG-B3/PG-X3 option cards are connected, use both CN5-B and CN5-C. YASKAWA ELECTRIC TOBP C730600 51A YASKAWA AC Drive-Option Card PG-F3 Installation Manual...

  • Page 29: Specifications

    Storage –20°C to 60°C allowed for short-term transport of the product Temperature Area of Use Indoor (free of corrosive gas, airborne particles, etc.) Altitude 1000 m or less YASKAWA ELECTRIC TOBP C730600 51A YASKAWA AC Drive-Option Card PG-F3 Installation Manual...

  • Page 30: Revision History

    MANUAL NO.  TOBP C730600 51A Published in Japan July 2009 09-7 Date of Date of original publication publication Date of Rev. Section Revised Content Publication − − July 2009 First edition YASKAWA ELECTRIC TOBP C730600 51A YASKAWA AC Drive-Option Card PG-F3 Installation Manual...
  • Page 31 Phone: 81-3-5402-4511 Fax: 81-3-5402-4580 http://www.yaskawa.co.jp YASKAWA ELECTRIC AMERICA, INC. 2121 Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: (800) YASKAWA (800-927-5292) or 1-847-887-7000 Fax: 1-847-887-7370 http://www.yaskawa.com YASKAWA ELÉTRICO DO BRASIL COMÉRCIO LTDA. Avenda Fagundes Filho, 620 Bairro Saude, São Paulo, SP04304-000, Brasil Phone: 55-11-3585-1100 Fax: 55-11-5581-8795 http://www.yaskawa.com.br...

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