YASKAWA U1000 Quick Start Manual
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YASKAWA U1000 Quick Start Manual

Industrial matrix drive
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Low Harmonic Regenerative Drive for Industrial Applications
U1000 Industrial MATRIX Drive
Quick Start Guide
Type: CIMR-UU
Models: 200 V Class: 7.5 to 75 kW (10 to 100 HP ND)
400 V Class: 5.5 to 580 kW (7.5 to 775 HP ND)
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
MANUAL NO. TOEP C710636 04D

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  • Page 1 Low Harmonic Regenerative Drive for Industrial Applications U1000 Industrial MATRIX Drive Quick Start Guide Type: CIMR-UU Models: 200 V Class: 7.5 to 75 kW (10 to 100 HP ND) 400 V Class: 5.5 to 580 kW (7.5 to 775 HP ND) To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance.
  • Page 2 Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

  • Page 3: Table Of Contents

    U1000 MATRIX Quick Start Guide PREFACE.........................4 RECEIVING......................13 MECHANICAL INSTALLATION................18 ELECTRICAL INSTALLATION................25 START-UP PROGRAMMING AND OPERATION..........60 TROUBLESHOOTING....................84 DRIVE SPECIFICATIONS..................93 PARAMETER TABLE....................95 STANDARDS COMPLIANCE................98 YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...

  • Page 4: Preface

    • When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.
  • Page 5 Do not attempt to modify or alter the drive in any way not explained in this manual. Failure to comply could result in death or serious injury. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. Do not allow unqualified personnel to use equipment.
  • Page 6 Crush Hazard Do not carry the drive by the front cover. Failure to comply may result in minor or moderate injury from the main body of the drive falling. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 7 When wiring over long distances, be sure to take preventative measures such as using thick cables or series wiring to lower the impedance of wiring. Contact Yaskawa or your Yaskawa agent for details.
  • Page 8 Grounding the Power Supply Yaskawa recommends using a dedicated ground for the power supply, as the drive is designed to run with a 1:1 ratio relative to the power supply. Ground other devices should as directed in the specifications for those devices. Take particular care when connecting sensitive electronic equipment such as OA devices.
  • Page 9 Selecting a Circuit Breaker or Circuit Interrupter Yaskawa recommends installing a Ground Fault Circuit Interrupter (GFCI) to the power supply side. The GFCI should be designed for use with AC drives (e.g., Type B according to IEC/EN 60755).
  • Page 10 Figure i.1 shows the allowable load characteristics for a Yaskawa standard motor. Use a motor designed specifically for operation with a drive when 100% continuous torque is needed at low speeds. 25% ED (or 15 min)
  • Page 11 • In Open Loop Vector Control for PM motors, the allowable load inertia is approximately 50 times higher than the motor inertia. Contact Yaskawa or a Yaskawa agent for questions concerning applications with larger inertia. • When using a holding brake in Open Loop Vector Control for PM motors, release the brake prior to starting the motor.

  • Page 12: Yaskawa Electric Toep C710636 04D U1000 Industrial Matrix Drive Quick Start Guide

    Customers who intend to use the product described in this manual for devices or systems relating to transportation, health care, space aviation, atomic power, electric power, or in underwater applications must first contact their Yaskawa representatives or the nearest Yaskawa sales office.

  • Page 13: Receiving

    E – Serial number Figure i.3 Drive Nameplate Information Example <1> The address of the head office of Yaskawa Electric Corporation (responsible for product liability) is shown on the nameplate. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 14 E – Serial number Figure i.4 Drive Nameplate Information Example <1> The address of the head office of Yaskawa Electric Corporation (responsible for product liability) is shown on the nameplate. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 15 Figure i.5 Harmonic Filter Module Nameplate Information Example <1> The address of the head office of Yaskawa Electric Corporation (responsible for product liability) is shown on the nameplate. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 16 Capacity kW (HP) Current A Capacity kW (HP) Current A 4o0011 5.5 (7.5) 4o0011 3.7 (5) 4o0014 7.5 (10) 4o0014 5.5 (7.5) 4o0021 11 (15) 4o0021 7.5 (10) YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 17 300 (400) 4o0477 260 (350) 4o0590 375 (500) 4o0590 300 (400) 4o0720 450 (600) 4o0720 375 (500) 4o0900 560 (750) 4o0900 450 (600) 4o0930 580 (775) 4o0930 560 (750) YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...

  • Page 18: Mechanical Installation

    Place a temporary cover over the top of the drive during installation. Remove the temporary cover before start-up, as the cover will reduce ventilation and cause overheat. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 19 NOTICE: Install the drive upright as specified in the manual. Failure to comply may damage the drive due to improper cooling. Single Drive Installation Figure i.8 Figure i.9 show the installation distance required to maintain sufficient space for airflow and wiring. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 20 Do not transport the drive over long distances. Read the following precautions and instructions before installing the drive. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 21 Follow the procedure described below when suspending the drive or harmonic filter module with eye bolts or hanging brackets. o 0028 to 2 o 0130 and 4 o 0011 to 4 o 0124 Drive Models 2 YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 22 2. Four hanging brackets are attached to the top of IP20/NEMA 1, UL Type 1 drives 2o0154F, 2o0192F, 4o0156F, and 4o0180F. Figure i.13 Location of Hanging Brackets (Drive Models 2o0154 to 2o0248 and 4o0156 to 4o0414) 2. Pass wire through the holes of all four hanging brackets. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 23 3. Lower the harmonic filter module when ready to install in the enclosure panel. Stop lowering the harmonic filter module when it is near the floor, then slowly begin lowering the harmonic filter module again very slowly until the harmonic filter module is placed correctly. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 24 Drive and Harmonic Filter Module Dimensions NOTICE Refer to the U1000 Industrial MATRIX Drive Technical Manual SIEP C710636 04 for IP20/NEMA 1, UL Type 1 and IP00/ Open Chassis dimensions. The U1000 Industrial MATRIX Drive Technical Manual is posted on the Yaskawa website, www.yaskawa.com.

  • Page 25: Electrical Installation

    NOTICE: Do not connect more than one multi-function input to one terminal. Improper wiring may result in drive malfunction. Use an external power supply when sharing a terminal with more than one input. Do not use the built-in +24 V power supply. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 26 24 V Control Power Supply Unit Terminals <20> twisted-pair shielded line control circuit terminal main circuit terminal shielded line Figure i.17 Drive Standard Connection Diagram (Example: Model 2o0028) YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 27 <20> Models UUoPoooo and UUoWoooo have terminals 24, 0, and FE. The main circuit power supply can be turned off separately even when power is supplied to the control circuit. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 28 24 V Control Power Supply <21> Unit Terminals twisted-pair shielded line control circuit terminal main circuit terminal shielded line Figure i.18 Drive Standard Connection Diagram (Example: Model 4o0720) YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 29 <21> Models UUoPoooo and UUoWoooo have terminals 24, 0, and FE. The main circuit power supply can be turned off separately even when power is supplied to the control circuit. Note: Use a stand-alone EMC filter for models 4o0720 to 4o0930. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 30 Figure i.20 Connecting Main Circuit Terminals <1> A Momentary Power Loss Recovery Unit can be connected as an option. Do not connect an AC power supply to these terminals. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 31 X1, Y1, Z1 Filter module output 2 DC voltage terminals that connect to the drive models 4o0720 to p2, n2 DC voltage output 4o0930 100 Ω or less Grounding terminal YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 32 Insulation Barrier Insulation barriers are packaged with drive models 4o0477 to 4o0930 to provide added protection between terminals. Yaskawa recommends using the provided insulation barriers to ensure proper wiring. Refer to Figure i.21 for instructions on placement of the insulation barriers.
  • Page 33 Line drop voltage (V) = 3 × wire resistance (Ω/km) × wire length (m) × current (A) × 10 Refer to UL Standards Compliance on page 103 for information on UL compliance. The wire gauges listed in the following tables are Yaskawa recommendations. Refer to local codes for proper wire gauge selections. Three-Phase 200 V Class Drives Table i.8 Drive Wire Gauge and Torque Specifications (Three-Phase 200 V Class)

  • Page 34: I.4 Electrical Installation

    (3 to 2/0) (156 to 200) 2.5 to 4 2.5 to 4 1.2 to 2.0 p1, n1 (14) (14 to 12) (14) (14 to 12) (10.4 to 17.4) YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 35 (10 to 5) (34.7 to 43.4) 2.5 to 4 2.5 to 4 1 to 1.4 p1, n1 (14) (14 to 12) (14) (14 to 12) (8.9 to 12.4) YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 36 (3 to 2/0) (156 to 200) 2.5 to 4 2.5 to 4 1.2 to 2.0 p1, n1 (14) (14 to 12) (14) (14 to 12) (10.4 to 17.4) YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 37 (3/0 to 400) (278 to 347) 2.5 to 4 2.5 to 4 1.2 to 2.0 p1, n1 (14) (14 to 12) (14) (14 to 12) (10.4 to 17.4) YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 38 (14 to 6) (17.4 to 21.7) 2.5 to 4 2.5 to 4 1.2 to 2.0 p2, n2 (14) (14 to 12) (14) (14 to 12) (10.4 to 17.4) YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 39 (14 to 12) (10.4 to 17.4) 2.5 to 4 2.5 to 4 1.2 to 2.0 p2, n2 (14) (14 to 12) (14) (14 to 12) (10.4 to 17.4) YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 40 4o0720 to 4o0930 that are connected with harmonic filter module. Do not loop the ground wire. Figure i.24 Multiple Drive Wiring YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 41 Safe Disable inputs. Set the S3 jumper to select between sinking, sourcing mode, and the power supply as explained on page 47. Safe Disable function common Safe disable function common YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...

  • Page 42: Output Terminals

    <1> Enable the termination resistor in the last drive in a MEMOBUS/Modbus network by setting DIP switch S2 to the ON position. Refer to Sinking/Sourcing Mode for Digital Inputs on page 47 for more information. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...

  • Page 43: Terminal Configuration

    – (4.4 to 8.9) (20 to 14) Ferrule-Type Wire Terminals Yaskawa recommends using CRIMPFOX 6, a crimping tool manufactured by PHOENIX CONTACT, to prepare wire ends with insulated sleeves before connecting to the drive. See Table i.15 for dimensions. Figure i.26 Ferrule Dimensions...
  • Page 44 Strip length 5.5 mm. D – Blade depth of 0.4 mm or less Blade width of 2.5 mm or less Figure i.27 Terminal Board Wiring Guide YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 45 CN500 of the harmonic filter module. Insert both ends of the cable then gently pull the cable to ensure a secure connection. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...

  • Page 46: Cable Specifications

    Cable Specifications Table i.16 Module Communications Connector Cable Specifications Cable Length Cable Connector Exterior Cable Example Approximately Half-pitch I/O connector 5 m (16.4 ft) (1.27 mm [0.05 in.]) YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 47 WARNING! Electrical Shock Hazard. Be sure to remove the jumper wire connected to the HC terminals if using en external power supply for a sequence input without using a safety input. Failure to comply will short circuit the external power supply. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 48 15 Vdc. The load resistance must be adjusted so that the current is lower than 16 mA. External Power Supply (V) Load Impedance (kΩ) 12 to 15 Vdc ±10% 1.0 kΩ or higher YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 49 When changing the setting of jumper S5, parameters H4-07 and H4-08 must be set accordingly. The default selection is voltage output for both terminals. Table i.22 Jumper S5 Settings Terminal Voltage Output Current Output Terminal AM Terminal FM YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 50 (Drives are shipped with the SW screw installed at the OFF position.) Table i.26 Asymmetrical Grounded Network Characteristics Diagram Grounded at the corner of the delta Grounded at the middle of the side YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 51 MA MB MC A – SW (ON) B – Screw (OFF) Figure i.35 EMC Filter Switch Location (Drive Models 2E0028, 2W0028, 4E0011 to 4E0034, and 4W0011 to 4W0034) YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 52 (Drive Models 2E0042, 2W0042, 2E0054, 2W0054, 4E0040 to 4E0077, and 4W0040 to 4W0077) A – SW (ON) B – Screw (OFF) Figure i.37 EMC Filter Switch Location (Drive Models 2E0104, 2W0104, 2E0130, 2W0130, 4E0096, 4W0096, 4E0124, and 4W0124) YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 53 (Drive Models 2E0154, 2W0154, 2E0192, 2W0192, 4E0156, 4W0156, 4E0180, and 4W0180) A – SW (ON) B – Screw (OFF) Figure i.39 EMC Filter Switch Location (Drive Models 2E0248, 2W0248, 4EU0216, 4W0216, 4E0240, and 4W0240) YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 54 24 V Control Power Supply Unit Location A –Power Supply Terminal Block TB1 Figure i.41 24 V Control Power Supply Unit Location (Models 2P0028, 2W0028, 4P0011 to 4P0034, and 4W0011 to 4W0034) YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 55 (Models 2P0104, 2W0104, 2P0130, 2W0130, 4P0096, 4W0096, 4P0124, and 4W0124) A –Power Supply Terminal Block TB1 Figure i.44 24 V Control Power Supply Unit Location (Models 2P0154, 2W0154, 2P0192, 2W0192, 4P0156, 4W0156, 4P0180, and 4W0180) YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 56 Tightening screws beyond the specified tightening torque may cause erroneous operation, damage the terminal block, or cause a fire. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 57 0.25 to 1.5 (24 to 16 AWG) Ferrule-Type Wire Terminals Yaskawa recommends using CRIMPFOX 6, a crimping tool manufactured by PHOENIX CONTACT, to prepare wire ends with insulated sleeves. See Table i.29 for dimensions. Figure i.49 Ferrule Dimensions Table i.29 Ferrule Terminal Types and Sizes...

  • Page 58: External Power Supply

    • If the cable between the drive and motor exceeds 50 m, adjust the carrier frequency set to C6-02 accordingly. Properly ground the drive. Tighten control circuit and grounding terminal screws. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 59 4o0930, and Module Communications Connector port CN500 of the harmonic filter module. The cable between drive models 4o0720 to 4o0930 and harmonic filter module should not exceed 5 m (16.4 ft.). YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...

  • Page 60: Start-Up Programming And Operation

    <2> The LO/RE key can only switch between LOCAL and REMOTE when the drive is stopped. To disable the LO/RE key to prohibit switching between LOCAL and REMOTE, set parameter o2-01 to 0. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...

  • Page 61: Lcd Display

    (F1) HOME Pressing returns to the top menu (Frequency Reference). Pressing returns to the previous display. Indicates forward motor operation. FWD/REV Indicates reverse motor operation. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 62 RESET Pressing resets the existing drive fault error. <1> Displayed when in Frequency Reference Mode. <2> Displayed when in Frequency Reference Mode and Monitor Mode. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 63 <5> The Frequency Reference appears after the initial display that shows the product name. <6> The information that appears on the display will vary depending on the drive. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 64 1 when the drive is set up to run two motors. Note: When changing control modes, all parameter settings depending upon the setting of A1-02 will be reset to the default. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 65 An oPE04 error appears on the digital operator when a terminal block with settings saved to its built-in memory is installed in a drive that has edited parameters. Set A1-03 to 5550 to use the parameter settings saved to the terminal block memory. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 66 This setting requires a pulse train signal to terminal RP to provide the frequency reference. Follow the directions below to verify that the pulse signal is working properly. Verifying the Pulse Train is Working Properly • Set b1-01 to 4 and set H6-01 to 0. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 67 For these control modes, parameter b2-01 sets the starting frequency for DC Injection Braking at Stop. When the output frequency falls below the setting of b2-01, DC Injection Braking is enabled for the time set in parameter b2-04. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 68 When the Run command is removed, the drive will shut off its output and the motor will coast (uncontrolled deceleration) to stop. The stopping time is determined by the inertia and the friction in the driven system. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...

  • Page 69: I.5 Start-Up Programming And Operation

    Note: If an overcurrent (oC) fault occurs during DC Injection Braking to Stop, lengthen the momentary power loss minimum baseblock time (L2-03) until the fault no longer occurs. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 70 C1-01 to C1-08: Accel, Decel Times 1 to 4 Four different sets of acceleration and deceleration times can be set in the drive by digital inputs, motor selection, or switched automatically. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 71 2. Attempting to use the digital input setting “Accel/Decel time 2 selection” (H1-oo = 1A) together with motor 1/2 switching triggers an oPE03 error, indicating contradictory multifunction input settings. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 72 The drive has two different duty modes from which to select based on the load characteristics. The drive rated current, overload capacity, and maximum output frequency will change depending upon the duty mode selection. Use parameter C6-01 to select Heavy Duty (HD) or Normal Duty (ND) for the application. Refer to the U1000 Technical Manual for details. Parameter Name...
  • Page 73 <2> Setting units are determined by parameter o1-03. The default is “Hz” (o1-03 = 0) in V/f, V/f w/PG, OLV, CLV, and OLV/PM control modes. The default for AOLV/PM and CLV/PM control modes expresses the frequency reference as a percentage (o1-03 = 1). YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 74 Frequency Reference 14 (d1-14) Frequency Reference 15 (d1-15) Frequency Reference 16 (d1-16) <1> − − − − Jog Frequency Reference (d1-17) <1> The Jog frequency overrides all other frequency references. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 75 0.0 to 110.0% 0.0% Internal frequency reference d2-01 Frequency Reference Upper Limit Operating range Frequency Reference Lower Limit d2-02 Set frequency reference Figure i.65 Frequency Reference: Upper and Lower Limits YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 76 Use this setting if no motor overheat protection is desired or if multiple motors are connected to a single drive. If multiple motors are connected to a single drive, install a thermal relay for each motor as shown in Figure i.66. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 77 Use this setting when operating a drive-dedicated motor that allows constant torque in a speed range of 1:100. This motor type is allowed to run with 100% load from 1% up to 100% speed. Running the motor below 1% speed with 100% load will trigger an overload fault. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 78 Because the motor is self-cooled, the overload tolerance drops when the motor speed is lowered. The drive appropriately adjusts the electrothermal trigger point according to the motor overload characteristics and protects the motor from overheat throughout the entire speed range. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 79 Connect the PTC between terminals AC and A3 and set jumper S4 on the terminal board to “PTC” as shown in Figure i.68. Set H3-05 to 0 and H3-06 to E. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 80 Tuning parameters for induction motors will not be available. Inertia Tuning and ASR Gain Tuning parameters and setting options will be visible only when the drive is set for operation with CLV or CLV/PM. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 81 Check the following items before operation: • Ensure the area around the motor is safe. • Ensure external emergency stop circuitry is working properly and other safety precautions have been taken. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...

  • Page 82: During Operation

    Closed Loop Vector Control (A1-02 = 3) Set F1-01 and F1-05. – Set ASR proportional gain to C5-01 and ASR integral time to C5-02. Perform ASR Tuning if possible. – YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 83 Bias adjustment: Set the minimum voltage/current signal and adjust the analog input bias (H3-04 for A1, H3-12 for A2, H3-08 for A3) until the frequency reference value reaches the desired minimum value. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...

  • Page 84: Troubleshooting

    Troubleshooting NOTICE Refer to the U1000 Industrial MATRIX Drive Technical Manual SIEP C710636 04 for information on Troubleshooting and complete product instructions necessary for proper installation, set-up, troubleshooting and maintenance. The U1000 Industrial MATRIX Drive Technical Manual is posted on the Yaskawa website, www.yaskawa.com.
  • Page 85 • Setting L8-09 to 1 enables ground fault detection. Output Phase Loss • Phase loss on the output side of the drive. • Setting L8-07 to 1 or 2 enables Phase Loss Detection. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 86 • Detection requires setting multi-function analog inputs H3-02, H3-10, or H3-06 to E. Motor Overload The electronic motor overload protection tripped Drive Overload The thermal sensor of the drive triggered overload protection. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 87 • For 400 V class drives: approximately 350 V Control Power Supply Voltage Fault Voltage is too low for the control drive input power. Undervoltage 3 (Soft-Charge Bypass Relay Fault) The soft-charge bypass relay failed. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 88 An external fault condition is present. External Fault (input terminal S1) External fault at multi-function input terminal S1. External Fault (input terminal S2) External fault at multi-function input terminal S2. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 89 The current has exceeded the value set for Torque Detection Level 1 (L6-02) for longer than the allowable time (L6-03). Overtorque Detection 2 The current has exceeded the value set for Torque Detection Level 2 (L6-05) for longer than the allowable time (L6-06). YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 90 Correct the setting for the control method. Multi-Function Analog Input Selection Error oPE07 A contradictory setting is assigned to multi-function analog inputs H3-02, H3-10, or H3-06 and PID functions conflict. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 91 Motor Data Error Er-02 Minor Fault Er-03 STOP Button Input Er-04 Line-to-Line Resistance Error Er-05 No-Load Current Error Er-08 Rated Slip Error Er-09 Acceleration Error Er-10 Motor Direction Error YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 92 Note: If the Run command is present, the drive will disregard any attempts to reset the fault. Remove the Run command before attempting to clear a fault situation. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...

  • Page 93: Drive Specifications

    Energy Saving Control, MEMOBUS/Modbus Comm. (RS-422/RS-485 max, 115.2 kbps), Fault Restart, Application Presets, DriveWorksEZ (customized function), Removable Terminal Block with Parameter Backup Function, Online Tuning, Overexcitation Deceleration, Inertia (ASR) Tuning, High Frequency Injection. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 94 <7> An IP20/NEMA 1, UL Type 1 enclosure drive requires an IP20/NEMA 1, UL Type 1 kit. Models 4o0720 to 4o0930 are not compatible with IP20/NEMA 1, UL Type 1 enclosures. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...

  • Page 95: Parameter Table

    Overload capability: 120% of drive rated Middle Output Normal Duty current for 60 s E1-12 Frequency Voltage 2 E1-08 E1-10 E1-13 Base Voltage E1-09 E1-07 E1-06 E1-11 E1-04 Frequency (Hz) YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 96 1: Coast to stop H3-12 H3-10 when 0 V (0 or 4 mA) is input at H5-04 Communication Error Setting 2: Fast Stop terminal A2. (CE) 3: Alarm only YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 97 A1-02, Control Method Selection. Tuning) Motor Overload Sets the motor thermal overload protection L1-02 Protection Time (oL1) time. <1> Available in drive software versions PRG: 1015 and later. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...

  • Page 98: Standards Compliance

    Verify the following installation conditions to ensure that other devices and machinery used in combination with drive models UooEoooo and UooWoooo also comply with EMC guidelines. Place the drive in the enclosure. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 99 (Al) must be used. Failure to comply may result in death or serious injury. A – Braided shield cable C – Cable clamp (conductive) B – Metal panel Figure i.72 Ground Area YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 100 Refer to EMC Filters on page 102 for EMC filter installation. Install an EMC filter to the input side specified by Yaskawa for compliance with European standards. Place the drive in the enclosure. Use braided shield cable for the drive and motor wiring, or run the wiring through a metal conduit.
  • Page 101 U/T1 Motor W/T2 W/T3 p2 n2 Ground r1/ 11 control circuit terminal shielded line main circuit terminal Figure i.76 Wiring Diagram for EMC (Models 4o0720 to 4o0930) YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 102 Figure i.78 B84143B1600S080 4o0930 B84143B1600S080 1600 24.5 490 × 140 × 260 235 × 240 Figure i.78 L1’ L2’ L3’ Figure i.77 EMC Filter Dimensions (Models 4o0477 and 4o0590) YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 103 Table i.41 Correspondence of Harmonic Filter Module and Drive Models 4o0720 to 4o0930 Drive Model Harmonic Filter Module 4o0720 EUJ71180o.o 4o0900 EUJ71181o.o 4o0930 EUJ71182o.o • Install the drive and peripherals in a suitable enclosure for end use. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 104 Refer to Closed-Loop Crimp Terminal Recommendations on page 104 for closed-loop crimp terminal recommendations. The wire gauges listed in the following tables are Yaskawa recommendations. Refer to local codes for proper wire gauge selections. Note: mark indicates the terminals for protective ground connection.
  • Page 105 <2> R2-5 TP-003 100-123-030 AD-900 4o0011 YA-4 R5.5-5 TP-005 100-054-030 R8-5 AD-901 TP-008 100-054-032 R2-5 TP-003 100-123-030 <2> AD-900 4o0014 R5.5-5 YA-4 TP-005 100-054-030 R8-5 AD-901 TP-008 100-054-032 YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 106 100-061-113 <2> YA-5 R38-10 AD-954 TP-038 100-061-114 R60-10 AD-955 TP-060 100-051-266 4o0156 TD-322 70-10 100-064-251 TD-311 TP-080 YF-1 TD-323 80-10 100-051-267 YET-300-1 TD-312 TD-324 R100-10 TP-100 100-051-269 TD-312 YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...

  • Page 107: I.9 Standards Compliance

    <2> TD-322 70-12 TP-080 100-054-036 TD-311 TD-323 <2> 80-12 TP-080 100-051-268 TD-312 YF-1 4o0477 YET-300-1 TD-324 R100-12 TP-100 100-051-270 TD-312 R150-12 TP-150 100-051-273 TD-325 TD-313 R150-12 TP-150 100-051-273 YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 108 Use crimp insulated terminals or insulated shrink tubing for wiring connections. Wires should have a continuous maximum allowable temperature of 75 °C (167 °F) 600 Vac UL-approved vinyl-sheathed insulation. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 109 For installation in Canada, provide branch circuit protection in accordance with the Canadian Electrical Code and any applicable provincial codes. Use UL classified fuses to fulfill this requirement. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 110 60 Hz and at 150% of the full load amp rating (E2-01) of the motor. Adjusting the value of L1-02 can shift the set of oL1 curves up the y axis of the diagram below, but will not change the shape of the curves. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 111 For installation in Canada, branch circuit protection must be provided in accordance with the Canadian Electrical Code and any applicable provincial codes. To fulfill this requirement, use the UL classified fuses. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...

  • Page 112: Safety Standards

    Refer to Closed-Loop Crimp Terminal Recommendations on page 104 for closed-loop crimp terminal recommendations. The wire gauges listed in the following tables are Yaskawa recommendations. Refer to local codes for proper wire gauge selections. The external power supply shall be a CSA certified or cUL Listed Class 2 power source only or equivalent. Refer to Table i.
  • Page 113 Safe Disable inputs have been designed to meet the requirements of the EN ISO 13849-1, Category 3 PLe, and IEC/EN 61508, SIL3. A Safe Disable Status Monitor for error detection in the safety circuit is also provided. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 114 To avoid an uncontrolled stop during normal operation, make sure that the Safe Disable inputs are opened first when the motor has completely stopped. Returning to Normal Operation after Safe Disable The Safe Disable function can only be deactivated when a Run command is not active. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 115 Find the cause and correct the problem. • In normal operation, confirm the EDM signal according to Table i.49. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...

  • Page 116: Revision History

    Revision: EMC filter switch for models 2E0248, 2W0248, 4EU0216, 4W0216, 4E0240, and Installation 4W0240 Parameter Table Addition: H2-06 = 0 (0.1 kWh units) July 2014 – – First Edition. This manual supports drive software version PRG: 1014. YASKAWA ELECTRIC TOEP C710636 04D U1000 Industrial MATRIX Drive Quick Start Guide...
  • Page 118 U1000 Industrial MATRIX Drive Quick Start Guide YASKAWA AMERICA, INC. 2121, Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: +1-800-YASKAWA (927-5292) or +1-847-887-7000 Fax: +1-847-887-7310 http://www.yaskawa.com DRIVE CENTER (INVERTER PLANT) 2-13-1, Nishimiyaichi, Yukuhashi, Fukuoka, 824-8511, Japan Phone: +81-930-25-2548 Fax: +81-930-25-3431 http://www.yaskawa.co.jp...

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