APRILIA CAPONORD 1200 Service Station Manual page 78

Electrical system
8. Fuel Pump Connector.
9. Key and aerial key connector (check correct passage).
10.RH and LH light switch connectors, front stop switch, clutch switch, MAP sensor front fork (with
rubber plug well inserted), CDCi front fork.
11.ABS Control Unit Connector, correct positioning of the cap, and correct cabling passage.
12.Front and rear ABS sensor connector (speed).
13.Auxiliary fuses and VCU fuse (rubber housing correct positioning and closing).
14.Throttle motors connectors, check the Security Lock closing (yellow).
15.Map Sensor connectors (front and rear cylinder).
16.Intake air temperature (filter box).
17.Fuel injectors connectors (all 4).
18.Check the ground fastening on motor's rear cylinder head.
19.Check the correct fastening (to torque) of the screws on the positive cables of the starter relay
and the correct passage of the cable Battery-Starter relay.
20.Check the fastening of the positive cable on the starter motor. Check if the cap has a hole and if
it is well inserted.
21.Check the correct passage and fastening of the primary fuses and ABS under the saddle.
22.Check the correct connection VCU control unit and correct cabling passage.
23.Check if the gap of the corrugated under the saddle is hidden (downwards).
24.Check the connection of the rear CDCi shock absorber and if the cap is well inserted.
25.Check the passage of the rear CDCi cable and the correct cabling passage.
26.Check the connection of the rear shock absorber preload.
27.Check the connection of the USB port.
28.Check the connection of the starter relay (under the saddle) and if the fuses are 30A (green).
29.Check the connection of the relays: fans, safety, auxiliary and primary injection.
30.Check the connection on the (front) headlamp relay and the correct insertion of the lamps con-
nectors.
31.Check the fans connections (left and right).
32.Check the connection and the correct positioning of the front and rear Lambda probes.
33.Check the connection and the correct routing of the rotary sensor on saddle mounting (LH side).
34.Check the T.Map on the fork (LH stanchion) and correct cables fastening and routing.
35.Make sure that the cables on the handlebar area are all soft, by turning the handlebar they should
not be in traction.
36.Check correct insertion of the cap on the oil sensor and the presence of the clamp.
37.Check the connection of the motor's exhaust valve.
38.Check the connection of the auxiliary fuel level sensor.
39.Check that the RH light switch has the key "heated handgrips" and "cruise".
ELE SYS - 78
CAPONORD 1200