Removing Ball Joints From Knuckle; Removal From Knuckle - Pontiac TRANS AM 1977 Service Manual

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FRONT SUSPENSION
3C-17
inward.
Fig.
3 ' 2 - 3 0
Removing Ball Joints From Knuckle
Raise the vehicle on a hoist. Vehicle must be supported
on wheels so that lower ball joint is in a loaded condition.
To inspect for wear, wipe the grease fitting and nipple
free of dirt and grease as for a grease job. If the round nipple
is flush or inside the cover surface, replace the ball joint.
Ball stud tightness in knuckle boss can be checked by
shaking wheel and observe or feel for movement of stud end
and/or nut at knuckle boss, or by removing cotter pin to
check torque. Looseness can mean a bent stud or an "opened
up" hole in knuckle. Defective parts must be replaced.
Removal From Knuckle
1. Raise vehicle on hoist.
2. Remove the tire and wheel assembly.
3. Support the lower control arm with a hydraulic floor
jack.
4. Remove cotter pin from lower ball stud and loosen
the ball stud nut but do not remove.
5. Install Tool 5-23742 with the cup end over the upper
ball stud nut.
6. Turn the threaded end of 5-23742 until ball stud is free
of steering knuckle.
7. Remove Tool 5-12742 and remove nut from ball stud.
Replacement
1. Install Tools 3-9519-10, 3-9519-7 and 3-9519-17 and
turn hex head screw until ball joint is pushed out (Fig. 3C-32).
2. Position new ball joint so that bleed vent is facing
inward and using Tools 5-95 10- 10, 5-95 19- 16 and 5-95 19-17
turn hex head screw until new ball joint is seated (Fig. 3C-33).
3. Install lube fitting and lube new joint.
Installation To Knuckle
CAUTION:
See
CAUTION
on page I of this
section regarding the fasteners referred to in steps
2 and 4.
NOTE: Inspect the tapered hole in the steering knuckle.
Remove any dirt and if any out-of-roundness,
deformation, or damage is noted, the knuckle MUST be
replaced.
1. Mate the lower control arm ball stud to the steering
knuckle.
2. Install the ball stud nut and torque to specifications.
3. Install the cotter pin. Do not back off nut to insert
cotter pin. Advance nut to the next slot that lines up with
the hole in the stud.
4. Install the tire and wheel assembly.
5. Lower the vehicle to the floor.

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Firebird 1977

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