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ID
19
OPERATION
No.
ID
410-
3 : &~hau~in~
a front
h&axle
Op.
ID
410-3
209
g)
to
remove
the
lower
ball
:
Remove
the
flange
(17),
withdraw
the
ball,
the
upper
socket
(18)
and
the
spring
(19)
. . . . . . . . . . . . . . . . . . . . . . . .
14 mm
box
spanner
h)
Remove
the
upper
ball
lubricator
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..~...............
8 mm
box
spanner
Clean
the
parts.
ASSEMBLY
(see
Pl.
62).
c
To
prepare
the
pivot
:
a)
Place
the
pivot
in
a vice
(vice
support
1922-T,
see
Pl.
66,
fig.
1)
. . . . I..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
\
b)
Fit
the
upper
ball.
Place
the
lower
socket
(5)
in
position
in
the
pivot
(fixture
1857-T,
see
Pl.
i63,
fig.
2).
. . . . . . . . . . . . . . . . . . . . . . . .
IMPORTANT
NOTE
- The
use
of
a hammer
or
of force
to
insert
the
socket
may
damage
the
pivot
(ovality
of
the
bearing
housings).
Remove
the
flange.
Insert
the
distance
piece
(4)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
c)
Determine
the
thickness
of
the
adjusting
shims
(6)
(see
Op.
ID
413-O).
d)
To
fit
the
lower
ball
:
1.
Place
the
upper
socket
(18),
the
ball
and
the
flange
(17)
in
position
on
the
pivot.
(Use
a tube
having
an
internal
diameter
of
39 mm
and
a length
of
100
mm).
Tap
lightly
with
a hammer.
Measure
the
distance
between
the
pivot
and
the
flange
with
feeler
gauges.
Pass
the
feelers
all
round
the
flange
(17)
in
order
to
check
that
the
faces
are
parallel.
The
clearance
must
be
constant,
for
example:
1. 30 mm.
Since
the
ball
joint
must
be
adjusted
to
have
a clearance
of
0. 10 mm,
select
two
washers
1.30
t 0.10
=
1.40
mm
thick
from
among
those
sold
by
our
Spare
Parts
Department
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.
Remove
the
parts.
3.
Place
the
spring
(19)
in
its
housing.
Place
adhesive
grease
in
the
ball
joint
housing
and
smear
the
parts.
Fit
the
upper
socket
(18),
the
ball,
the
flange
(17)
and
the
adjusting
washers.
Tighten
the
screws
to
36
ft.
lbs
(5
m.kg).
This
torsion
must
be
adhered
to for
excess
tightening
will
deform
the
pivot...............................................................................................
e)
To
fit
the
driveshaft
(see
Pl.
62)
:
1.
Place
the
pivot
in
a vice
(vice
support
1922-T,
see
Pl.
66,
fig.
1).
Put
the
cone
(13)
and
the
spring
(14)
in
position.
Insert
the
driveshaft
in
the
pivot
hub,
the
holes
of the
driving
plate
of the
driveshaft
opposite
the
dogs
(16)
on the
hub
and
the
hole
for
the
locking
screw
(9)
of
the
nut
(10)
opposite
the
threaded
bore
in
the
hub.
Engage
the
driving
dogs
in
their
housings
by
tapping
the
end
of
the
driveshaft.
(40
m.kg)
(spanner
1920-T,
see
Pl.
66,
fig.
2)
Tighten
the
nut
(10)
to
288
ft.
lbs
,..............
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TOOLS
Vice
support
1922-T
Fixture
1857-T
Tube
:
Internal
dia.
= 39
mm
Length
=
100
mm
Torsion
spanner
2471-T
14 mm
socket
Vice
support
1922-T
Spanner
1920-T
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