CITROËN ID 19 Manuals

Manuals and User Guides for CITROËN ID 19. We have 1 CITROËN ID 19 manual available for free PDF download: Repair Manual

CITROËN ID 19 Repair Manual

CITROËN ID 19 Repair Manual (483 pages)

Brand: CITROËN | Category: Automobile | Size: 44 MB

Table of Contents

Classification
3
Method of Numbering
3
Particular Points
3
Tools
4
Technical Information
4
Work on the Hydraulic Units
4
Work on the Body, and Underbody Repair
4
General Classification
5
Table of Contents
6
Pressure Reserve
11
- Distribution Block
  12
Front Axle
12
Rear Axle
12
Front Suspension
13
Rear Suspension
13
- Piping
  14
Electrical
15
- Dynamo
  16
  - Hydraulic System
    23
  - Storage
    23
  - Precautions During Work
    23
  - Precautions to be Taken after Disconnecting a Union
    23
  - Protection of Hydraulic Units after Removal
    24
  - Precautions Prior to Assembly
    25
  - Fitting the Seals
    25
  - Sealing Rings
    25
  - To Remove the Exhaust Downpipe
    27
  - To Remove the Radiator
    27
  - To Remove the Steering Assembly
    27
  - Adjustment of the Rear Flexible Mountings
    29
  - Positioning the Engine Gearbox Assembly
    29
  - To Fit the Gear Change Control
    30
  - To Adjust the Gear Change Control
    31
  - To Fit the Steering Gear
    31
  - To Fit Regulator
    31
- Starter Motor
  34
  - To Strip Engine
    34
  - Removing the Brake Units
    36
  - Fitting the Brake Units
    37
  - Fit the Dynamo
    37
  - To Strip the Cylinder Head
    41
  - To Strip the Oil Pump
    41
  - To Prepare the Cylinder Head
    42
  - Grind the Valve Seats
    42
  - Grinding in the Valves
    42
  - To Refit Oil Pump
    43
  - To Replace the Starter Ping
    44
  - Prepare the Parts for the Crankshaft
    44
  - To Clean the Crankshaft
    45
  - Crankshaft
    45
  - 45
  - To Fit the Connecting Rods
    46
  - To Fit the Camshaft
    46
  - To Fit the Cylinder Head
    46
  - Replacement of the Sump
    52
  - Replacement of the Oil Seals
    52
  - Replacement of a Camshaft
    72
  - Replacement of Rocker Tappets
    72
  - Replacement of a Timing Chain or Timing Gears
    73
- Engine Suspension
  78
- Adjustment of the Engine Suspension (on the Car)
  78
- Replacement of an Upper Front Crossmember
  80
- Work on the Engine Suspension
  80
- Manifolds
  87
- Replacement of a Solex 34 Pbic Carburetor
  88
- Carburettor
  90
- Controls
  90
- Replacement of an Accelerator Cable
  91
- Work on the Carburettor Controls
  91
- Replacement of an Accelerator Pedal
  92
- Replacement of a Choke Control
  92
  - Overhauling a Vokes Air Filter
    95
  - Overhauling a Miofilter Filter
    95
- Air Filter
  96
- Checking the Pump for Leaks
  99
- Petrol Pump
  100
  - Replacement of a Petrol Tank
    103
  - To Assemble the Tank
    104
  - Replacement of a Filler Pipe
    105
  - Replacement of an Air Pipe and an Air Vent Pipe
    105
- Petrol Tank
  105
- Replacement of a Petrol Gauge Tank Unit
  107
- Work on the Petrol Tank
  107
- Replacement of an Exhaust Manifold
  108
- Work on the Exhaust System
  108
  - Replacement of an Expansion Chamber
    109
  - Replacement of a Silencer
    110
- Replacement of the Exhaust Outlet Pipes
  111
- Adjustments on the Distributor
  113
- Bench Test of a Distributor
  113
  - Reconditioning an S.E.V. Distributor
    116
  - Reconditioning a Duceller Distributor
    118
- ID 211-3 Work on the Distributor
  118
- Replacement of an Advance Control
  120
- Replacement of an Oil Pump
  122
  - Adjustment of the Water Pump Pulley
    124
  - Adjustment of the Dynamo Pulley
    124
- Overhauling a Water Pump
  128
- Replacement of a Water Pump and Dynamo Belt
  129
- Replacement of a Dynamo and Water Pump Driving Pulley
  129
- Replacement of a Driving Shaft
  130
- Replacement of a Water Pump Pulley
  131
- Work on the Radiator
  132
- Replacement of a Radiator
  132
- Checking a Thermostat
  132
  - Replacement of a Thermostat
    133
  - Replacement of a Fan
    134
  - Replacement of a Fan Cowling
    134
  - Check the Height of the Pedal
    138
  - To Adjust the Length of the Sheath
    138
  - Replacement of a Clutch Fork
    139
  - Replacement of a Clutch Thrust Ball Bearing
    139
  - Replacement of a Thrust Ball Bearing Hub
    139
  - Replacement of a Sealing Ring
    141
  - To Remove the Reverse Gear Layshaft
    151
  - To Strip down the Mainshaft
    151
  - To Strip down the Intermediate Train
    151
  - To Dismantle the Differential
    151
  - To Strip down the Differential Shafts
    152
  - To Strip down the Cover Plate
    152
  - To Strip down the Clutch Bell Housing
    152
  - To Prepare the Clutch Bell Housing
    153
  - To Fit the Clutch Fork
    153
  - To Fit the Driving Shaft
    153
  - To Adjust the Position of the Driving Pulley
    154
  - To Prepare the Gearbox Cover
    155
  - To Fit the Forks
    155
  - To Prepare the Differential
    156
  - To Prepare the Differential Shafts
    156
  - To Prepare the Shaft and Bearing Assemblies
    157
  - To Prepare the Mainshaft
    157
  - Overhauling the Gearbox
    158
  - To Fit the Ball Pads
    159
  - To Prepare the Bevel Pinion Shaft
    160
  - To Assemble the Intermediate Train
    160
  - To Adjust the Reverse Speed Pinion
    161
  - To Assemble the Reverse Speed Sliding Pinion
    163
  - Thrust Washers
    164
  - Adjusting Washers
    164
  - To Assemble the Mainshaft
    165
  - To Assemble the Bevel Pinion Shaft
    165
  - To Adjust the Bevel Pinion Shaft
    165
  - To Adjust the Control Tube
    179
  - To Adjust the Ball Controls
    179
  - Replacement of a Ball Control
    180
  - To Adjust the Cable
    181
  - Replacement of the Balls of the Selector Bell-Crank Lever
    182
  - Replacement of a Selector Support or a Control Shaft
    183
  - Replacement of a Driveshaft or a Pivot
    185
  - To Disconnect the Driveshaft from the Pivot
    185
  - To Connect the Driveshaft to the Pivot
    185
  - Replacement of a Rudder Dust Cover
    186
  - Checking the Valve of the Suspension Pump for Leakage
    188
  - Checking a Pressure Control Valve on the Car
    188
  - Checking the Cutting out of the Control Valve
    189
  - Checking the Cutting in of the Control Valve
    190
  - Checking a Pressure Control Valve
    191
  - Checking for Leakage
    191
  - Adjusting the Position of the Suspension Pump
    192
  - Overhauling a Suspension Pump
    195
  - To Prepare the Parts
    196
  - To Fit the Pump
    196
  - To Prepare the Body of the Control Valve
    202
  - To Remove the Front Corrector Overflow Return Pipe
    205
  - To Remove the Rear Corrector Overflow Return Pipe
    205
  - Checking the Setting of the Suspension Non Return Valves
    207
  - Checking the Seating of the Valves
    207
  - Replacement of a Suspension Sphere or a Damper
    243
  - Replacement of a Height Corrector
    244
  - Replacement of a Suspension Cylinder
    245
  - Overhauling a Front Damper Valve
    248
  - Overhauling a Rear Damper Valve
    249
  - Overhauling a Suspension Cylinder
    249
  - Ovrehauling a Height Corrector
    251
  - Replacement of an Anti-Roll Bar
    252
  - Replacement of the Anti-Roll Bar Bearings
    253
  - Adjustment of the Lateral Position of the Steering Assembly
    266
  - Adjusting the Track
    267
  - Adjusting of the Steering Lock
    267
  - Replacement of a Pedal Gear
    301
  - Overhauling a Master Cylinder
    302
  - Adjustment of the Brake Handle Lock
    308
  - Adjusting the Connecting Cable
    308
  - Replacement of a Handbrake Lever
    309
  - To Check the Operation of the Handle
    310
  - To Regulate the Unlocking Mechanism
    310
  - To Adjust the Control Cable
    310
  - Replacement of a Handbrake Release Trigger
    311
  - Replacement of a Locking Ratchet
    312
  - Replacement of a Control Cable
    312
  - Replacement of a Connecting Cable
    313
  - Schedule of Parts
    315
  - Schedule of Wiring
    316
  - Overhauling a Duceller
    321
  - Index of Illustrations
    337
  - Engine
    341
  - Longitudinal Section
    341
  - Cross Section
    342
  - Assembly of the Valve Rockers
    343
  - Valve Seats
    344
  - Exhaust Valve Seat
    344
  - Inlet Valve Seat
    344
  - Table of Grinding Wheels
    344
  - Fitting the Valves
    345
  - Calibration of Springs
    346
  - Checking the Free Lengths of a Spring
    346
  - Checking the Length under Load
    346
  - Cylinder Head
    347
  - Sequence of Tightening Screws
    347
  - Replacement of the Valve Guides
    348
  - Extracting a Guide
    348
  - Fitting an Inlet Valve Guide
    348
  - Fitting an Exhaust Valve Guide
    348
  - Adjustment of the Oil Pump
    351
  - Simplified Assembly
    351
  - Assembly of Restrictor Jet
    351
  - Support for Pump
    351
  - Fitting Cylinder Barrel Joints
    352
  - Piston and Crankshaft Line
    353
  - Method of Using Ring Clip
    353
  - Rectification of a Cast Bearing
    353
  - Assembly of the Oil Seals
    354
  - Setting the Timing Wheels
    355
  - Position of Timing Marks
    355
  - Various Tools
    356
  - Retaining Clip
    356
  - Extractor
    357
  - Stands for Dismantled Engine
    358
  - Checking the Distance between Support and Crossmember
    361
  - Adjusting the Longitudinal Position of Rear Engine Supports
    362
  - Accelerator Control
    367
  - Air Filter
    368
  - Section of Guiot Pump
    370
  - Inspection for Leaks
    371
  - S.E.V. Distributor
    372
  - Ducellier Distributor
    373
  - Distributor
    374
  - Suction Advance Curve
    374
  - Centrifugal Advance Curve
    374
  - Water Pump
    375
  - Box Spanner
    376
  - Extractor Tap
    376
  - Clutch
    377
  - Assembly
    377
  - Adjustment of the Toggles
    378
  - Fixture for Clutch Adjustment
    378
  - Clutch Mechanism in the Engaged Position
    378
  - Checking the Adjustment
    378
  - Assembly of the Blocks
    379
  - Clutch Control
    380
  - Gearbox
    381
  - Shafts
    383
  - Main Shaft
    383
  - Bevel Pinion Shaft
    383
  - Assembly of Pinions
    384
  - Differential
    385
  - Reverse Speed Pinion
    386
  - Mainshaft Assembly
    386
  - Setting the Dial Gauge
    386
  - Cover
    387
  - View in Direction of Arrow F
    387
  - First Speed Selector Lever
    389
  - Clutch Housing
    390
  - Adjustment of Crown Wheel and Bevel Pinion
    391
  - Adjustment of Tooth Clearance
    391
  - Adjustment of the Differential Bearings
    392
  - Measuring the Depth of the Housing
    392
  - Gear Change Control
    400
  - Assembly of the Drive Shaft Dust Cover
    410
  - Adjustment of the Castor Angle
    411
  - Section of Hub
    412
  - Arm Pivot Bearing
    413
  - Method of Securing the Arm Pivot Bearing
    414
  - Holding the Arm in a Vice
    415
  - Extraction of the Hub
    416
  - Extracting the Hub Bearings
    417
  - Adjustment of Bearing Clearances
    418
  - Calibration of Dial Gauge with Bearing
    418
  - Fitting the Bearing Outer Races
    418
  - Front Axle Suspension
    420
  - Anti-Roll Bar and Height Corrector Control
    421
  - Rear Axle Assembly
    422
  - Rear Suspension Cylinder
    423
  - Manual Height Control Gear
    424
  - High Pressure Pump
    425
  - Pressure Control Valve and Pressure Distribution Block
    427
  - Height Corrector - Suspension Cylinder
    428
  - Sealing Plugs
    431
  - Steering Assembly
    432
  - Fitting the Steering Wheel
    433
  - Hydraulic System for Brakes
    440
  - Front Brake Unit
    441
  - Rear Brake Backplate
    444
  - Removing and Fitting the Return Springs
    445
  - Method of Using Pincers
    445
  - Pincers
    445
  - Grinding the Rear Brake Drum
    446
  - Rivetting the Brake - Cam Pins
    447
  - Centring the Brake Shoes
    448
  - Setting to the Diameter of the Drum
    448
  - Adjustment of the Brake Shoes
    448
  - Pedal Gear
    449
  - Master Cylinders
    450
  - Parking Brake Control
    451
  - Cable Adjustment
    452
  - Lifting Points on the Body
    453
  - Location of the Jacking Pad
    453
  - Checking the Camber
    454
  - Pre-Adjustment of the Front Height
    455
  - Gauge Rods
    455
  - Ducellier Dynamo
    456

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