CITROËN ID 19 Repair Manual page 173

tD 19
OPERATION NO. ID 33
I-
1
: Replacement of the gearbox cover Op.ID 331-1 167
14
18
23
1 Remove the spare wheel and the air deflector panel.
Remove the battery and the battery tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drain the radiator and retain the liquid which contains anti-freeze mixture.
Remove the radiator (see Op.ID 232-l).
Disconnect the gear selector control from the box cover (see Op. 334-1, paragraphs 5 to 10).
Disconnect the earth lead from the gearbox cover (1st model)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . , . . . . . .
Support the engine and gearbox assembly using a covered chain round the water pump cover (chain sling 1697-T, see
P1.42) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
Remove the clip securing the exhaust down pipe to its bracket. Remove the fixing screws securing the exhaust down
pipe bracket to the gearbox support (lower section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Remove the lower adjusting nuts of the front support rods (6) of the brake units (see P1.99) . . . . . . . . . . . . . . . . . . . . . . . .
9
10
11
Remove the screws securing the gearbox support brackets to the crossmember (lower part) . . . . . . . . . . . . . . . . . . . . . . .
Remove the screws securing the crossmember (upper part) to the sidemember.
Disengage the crossmembers,
retaining the adjusting shims found between crossmember and sidemembers
. . . . , . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remove the adjusting nuts of the front brake connecting cable (1) and remove the cable (see Pl.99) . . . . . . . . . . . . . . . .
PARTICULAR POINTS.
As s embly
Adjust the selector fork shaft of the lst, 2nd and reverse speeds: engage the gear, bring the threaded plug into contact with the shaft, then unscrew
l/4 of a turn and lock the locknut.
With the cover Jitted, adjust the selector fork shaft of the 3rd and 4th speed: engage the gear, bring the threaded plug into contact with the shaft,
the latter should not move, then unscrew 118 of a turn and lock the locknut.
Adjust the heights of the brake
units:
the linings should stand dightly proud of the discs at the front by approximately 1 mm.
I'
TOOLS
REMOVAL
12 mm box spanner
14mmboxspanner
Chain sling 1697-T
12-14 mm box spanners
21 mm spanner and
box spanner
14 mm box spanner
14 mm box spanner
12 mm spanner and
box spanner