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Related Manuals for CITROËN ID 19
Summary of Contents for CITROËN ID 19
- Page 3 METHOD OF USING THE REPAIR MANUAL This Manual includes all the main service operations. Primarily it is intended for left-hand drive cars but the application to right-hand drive cars should present no difficulties as any differences are obvious. CLASSIFICATION We have shown at the beginning of this manual a classification of the main units of the car. The three figured number in front of each unit corresponds to the operation number relating to this particular unit METHOD OF NUMBERING The number is composed of :...
- Page 4 TOOLS The special tools used for repairing the ID 19 are indicated as follows : By a number, suffixed by the letter T. These tools are sold by Établissements FENWICK, 15, rue Fénelon, Paris (10 ). They should not be ordered direct but orders should be passed through the usual channels as for normal spare parts requirements.
- Page 5 GENERAL CLASSIFICATION The number in front of each unit corresponds to the operation number relating to this particular unit. ENGINE ....................Crankcase .
- Page 6 PRESSURE RESERVE High pressure pump, pressure regulator accumulator, piping ........... Distribution block .
- Page 7 INDEX OF OPERATIONS SHOWN IN THE REPAIR MANUAL OPERATION PARAGRAPH PAGE COMPONENT DESCRIPTION GENERAL ... . . ID 00 Work on the hydraulic units ......ENGINE .
- Page 8 INDEX OF OPERATIONS SHOWN IN THE REPAIR MANUAL OPERATION PARAGRAPH PAGE COMPONENT DESCRIPTION Engine suspension ..ID 133-0 Adjustment of the engine suspension (on the car) ... . . ID 133-1 Work on the engine suspension .
- Page 9 INDEX OF OPERATIONS SHOWN IN THE REPAIR MANUAL OPERATION PARAGRAPH PAGE COMPONENT DESCRIPTION Exhaust ....ID 180-1 Work on the exhaust system ......Replacement of an exhaust manifold .
- Page 10 INDEX OF OPERATIONS SHOWN IN THE REPAIR MANUAL OPERATION PARAGRAPH PAGE COMPONENT DESCRIPTION CLUTCH ... . . ID 312-1 Replacement of a clutch ........ID 312-3 Overhauling a clutch .
- Page 11 INDEX OF OPERATIONS SHOWN IN THE REPAIR MANUAL OPERATION PARAGRAPH PAGE COMPONENT DESCRIPTION Replacement of a clutch fork (see Op. ID 314-1) ....Replacement of a clutch bearing (see Op. ID 314-1) ... . Replacement of a thrust bearing hub and a sealing ring (Cyclam) (see Op.
- Page 12 INDEX OF OPERATIONS SHOWN IN THE REPAIR MANUAL OPERATION PARAGRAPH PAGE COMPONENT DESCRIPTION ID 391-6 Overhauling a pressure regulator ......Pressure control valve bench test (see Op.
- Page 13 INDEX OF OPERATIONS SHOWN IN THE REPAIR MANUAL OPERATION PARAGRAPH PAGE COMPONENT DESCRIPTION ID 420-4 Work on the rear half axle ....... . Replacement of a wheel stub axle or wheel stub axle bearings Replacement of a bearing seal or a bearing bush .
- Page 14 INDEX OF OPERATIONS SHOWN IN THE REPAIR MANUAL OPERATION PARAGRAPH PAGE COMPONENT DESCRIPTION Rear anti-roll bars ..ID 434-4 Work on the anti-roll bars ....... . Replacement of an anti-roll bar .
- Page 15 INDEX OF OPERATIONS SHOWN IN THE REPAIR MANUAL OPERATION PARAGRAPH PAGE COMPONENT DESCRIPTION ID 451-1 Work on the front brakes ....... . Replacement of the front brake shoes .
- Page 16 INDEX OF OPERATIONS SHOWN IN THE REPAIR MANUAL OPERATION PARAGRAPH PAGE COMPONENT DESCRIPTION Dynamo ....ID 532-I Replacement of a dynamo ......ID 532-3 Overhauling a dynamo .
- Page 17 INDEX OF SPECIAL TOOLS SHOWN IN THE MANUAL No. OF SERVICE REFERENCE OF DESCRIPTION METHODS No. TOOL ON SALE REMARKS IMPORTANCE ILLUSTRATION NOTE : The numbers appearing in the column headed "IMPORTANCE" have the following significance :- Indispensable in all workshops. Indispensable in order to save time.
- Page 18 INDEX OF SPECIAL TOOLS SHOWN IN THE MANUAL No. OF SERVICE REFERENCE OF DESCRIPTION METHODS No. TOOL ON SALE REMARKS IMPORTANCE ILLUSTRATION Socket for connecting rod screws ..... . . 1624-T Valve spring compressor .
- Page 19 INDEX OF SPECIAL TOOLS SHOWN IN THE MANUAL No. OF SERVICE REFERENCE OF DESCRIPTION METHODS No. TOOL ON SALE REMARKS IMPORTANCE ILLUSTRATION GEARBOX Stand for supporting engine on the car and removing gearbox 1797-T Support fixture ........1799-T Spanner for clutch housing screws (two flats) .
- Page 20 INDEX OF SPECIAL TOOLS SHOWN IN THE MANUAL No. OF SERVICE REFERENCE OF DESCRIPTION METHODS No. TOOL ON SALE REMARKS IMPORTANCE ILLUSTRATION Spanner for hydraulic pipe union (13 mm opening) ..2222-T Spanner for hydraulic pipe union (15 mm opening) .
- Page 21 INDEX OF SPECIAL TOOLS SHOWN IN THE MANUAL No. OF SERVICE REFERENCE OF DESCRIPTION METHODS No. TOOL ON SALE REMARKS IMPORTANCE ILLUSTRATION Extractor for hub bearing (inner cup) ..... 2020-T Spring pliers .
- Page 22 INDEX OF SPECIAL TOOLS SHOWN IN THE MANUAL No. OF SERVICE REFERENCE OF DESCRIPTION METHODS No. TOOL ON SALE REMARKS IMPORTANCE ILLUSTRATION Fixture for adjustment of relay position ....1995-T Spanner for upper relay spindle nut .
- Page 23 ID 19 OPERATION No. ID 00 : Hydraulic system IMPORTANT NOTE If any irregularity of working occurs make certain that the hydraulic system is under pressure before doing anything else. To do this: With the engine idling : - Unscrew the bleed screw on the pressure control valve (one should be able to hear the release of pressure in the control valve).
- Page 24 ID 19 OPERATION No. ID 00 : Hydraulic system TOOLS b) Plastic pipes: Protect ends with cellulose tape. c) Rubber pipes: Use cylindrical pegs 8 mm dia. x 50 mm long and 12 mm dia. x 50 mm long. Protection of Hydraulic units after removal Seal the openings of the units as dismantling proceeds (see PI.89):...
- Page 25 ID 19 OPERATION No. ID00: Hydraulic system TOOLS Precautions prior to assembly. The steel pipes must be blown through with compressed air. Rubber tubes and sealing rings must be washed with alcohol and then blow off the parte with compressed air.
- Page 26 ID 19 OPERATION No. ID 100-1 : Replacement of the engine-gearbox PARTICULAR POINTS Removal 5 - 6 Release the pressure in the suspension system, drain and remove the fluid reservoir, remove the front suspension spheres. Remove the steering mark its position in relation to the relays and the steering wheel).
- Page 27 ID 19 OPERATION No. ID 100-1 : Replacement of the engine-gearbox TOOLS To remove the exhaust downpipe : a) Remove the coupling flanges on silencer and manifold. b) Remove collar for securing pipe on its support and withdraw pipe - ......
- Page 28 ID 19 OPERATION No. ID 100-1 Replacement of engine gearbox TOOLS Disconnect the flexible petrol feed pipe from the pump. Disconnect the accelerator control and the choke control from the carburettor ......
- Page 337 INDEX ILLUSTRATIONS 1 No. of COMPONENT DESCRIPTION Illustration ENGINE ... . . Longitudinal section. Cross section. Assembly of valve rockers. Valve seats. Fitting the valves Calibration of springs. Cylinder head. Sequence of tightening screws. Replacement of valve guides.
- Page 338 INDEX ILLUSTRATIONS No. of COMPONENT DESCRIPTION Illustration GEAR BOX ....Removal and replacement. Assembly. Shafts. Assembly of pinions. Differential. Cover (levers operating the selector shafts). Cover.
- Page 339 INDEX ILLUSTRATIONS No. of COMPONENT DESCRIPTION Illustration SUSPENSION ....Hydraulic system. Front axle suspension. Anti-roll bar and height corrector control. Rear axle assembly. Rear suspension cylinder.
- Page 340 INDEX ILLUSTRATIONS No. of COMPONENT DESCRIPTION Illustration ELECTRICAL ..... DUCELLIER dynamo 7158-A DUCELLIER dynamo 7l50-A. PARIS-RHÔNE dynamo G11. R91. PARIS-RHÔNE dynamo G11. R91. DUCELLIER starter 6003-A, DUCELLIER starter 6003-A.