CITROËN ID 19 Repair Manual page 328

322
6
7
OPERATION No. ID 533-3 :Work on rhe
starter motor
Dismantling (see PI. 118 and 119).
Remove the circlip (1) disengage the distance washers (2).
Remove the nuts (3) fixing the front and rear end bearing plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I
Disengage the Bendix housing (4). Disengage the armature (5) with the intermediate bearing (6). Disengage the rear
thrust washer (7). Disengage the end bearing plate brush holder (8) from the body of the starter, remove the
positive brush
(9) f ram its brush holder, completely remove the rear bearing plate (8).
Remove the Bendix assembly (10) f rom the armature shaft (5). Disengage the Woodruff key (11). Disengage the
intermediate bearing plate (6)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
To dismantle the end bearing plate brush holder :
a)
Grind the heads of the rivets of the positive brush holder (12), drive out the rivebs.
Remove the insulating washers
and insulating bushes.
b) Grind the heads of the rivets of the negative brush holder (13), drive out the rivets. Disengage the negative brush.
Drive out the bearings (14) from the rear bearing plate (8) and the centre bearing plate (6) and from the Bendix
housing (4) using a shouldered mandrel
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOTE - If the field coils are to be removed, it is preferable to remove the positive brush after this operation.
With a soldering iron, heat the brush wire on its connection and disengage by pulling the wire with pliers.
To remove the field coils :
a) Unscrew the nut (15),
remove the serrated washer (16), the steel washer (17), the shouldered insulating bush (18).
i b)
R emove the four screws fixing the pole pieces (use the special screwdriver MR-1601-4, fitted on a bench press,
seeP1. 122) .,........................................................................................
c) Mark and remove the pole pieces (19).
I
d) Remove the field coils (20) with the terminal (21).
Remove the insulating washer (22).
e)
Unsolder the terminal (21).
I
ID 19
TOOLS
10 mm box spanner
16 mm spanner
Shouldered mandrel :
Small dia. = 15.5
Length = 15
Large dia. = 18.5
Length = 150
14 mm box spanner
Screwdriver MR-1601-4