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OPERATION
No.
ID
100
- 1 :
Replacement
of the engine gearbox
ID
19
44
45
46
47
48
49
50
51
Connect
cables
from
the
dynamo
to the
regulator.
Fit
the
battery
tray,
battery
and
battery
cover.
Mount
the
rear
tie-rod
fitted
with
the
starter
solenoid.
Connect
the
terminal
to
the
battery.
Connect
the
earth
lead.
Connect
the
starter
cable
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Set
the
ignition
timing
(see
Op.
ID
211-O).
I
Fill
the
cooling
system.
During
this
operation,
disconnect
the
heating
hose
from
inlet
manifold
in
order
to
release
air
from
engine.
52
Fill
the
suspension
system.
53
54
55
Place
the
exhaust
downpipe
support
in
position.
Insert
spacer
under
fixing
bracket
on
radiator
side.
Insert
the
radiator
and
bracket
fixing
screws
without
tightening
them
(spring
washers
under
heads).
Centre
radiator
so that
the
fan
blades
do
not
touch
the
cowling.
Tighten
the
radiator
and
the
exhaust
pipe
bracket
fixing
screws..
Fit
the
radiator
tie-bar
(plain
and
spring
washers).
Connect
the
flexible
air
pipe.
Fit
Ligarex
collar
(pliers
2483-T,
see
P1.17,
fig.
2)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fit
the
exhaust
downpipe.
Fit
flanges
and
tighten
the
nuts
(spring
washers).
Fit
fixing
collar
of the
pipe
to
the
bracket
and
tighten
the
nuts
(plain
and
spring
washers)
. . . . . . . . . . . . . . . . . . . . .
Mount
battery
support,
insert
distance
piece
between
battery
support
and
cross
support
of
gearbox.
Tighten
the
fixing
screws
(plain
and
spring
washers)
. . . . . . . . . . . . . . . . . . , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Couple
the
pipes,
for
the
return
of fluid,
to
reservoir.
Fit
clips
with
a rubber
ring
under
each
clip.
Place
the
fluid
reservoir
in
position
and
secure
with
clips.
Connect
feed
tube
to
the
H. P.
pump;
insert
a rubber
ring
under
each
clip..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fit
front
suspension
spheres.
Screw
them
down
by
hand.
Check
that
the
spacer
is
present
on
the
left-hand
side
sphere.
Disconnect
the
feed
pipe
for
the
high
pressure
pump
from
the
fluid
reservoir.
Fill
the
fluid
pump
through
the
feed
pipe.
Couple
the
feed
pipe
to
the
outlet
pipe
on
the
reservoir.
Fit
an
elastic
ring
on the
pipe
and
tighten
the
clip.
Check
engine
oil
level.
Loosen
the
bleed
screw
on
the
pressure
regulator.
Switch
on
the
engine
and
let
it
run
for
a few
minutes.
Tighten
the
bleed
screw.
Put
the
systems
under
pressure.
Check
the
unions
and
joints
for
leakage
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
With
the
engine
running,
check
the
levels
of
the
radiator
and
of
the
fluid
reservoir.
Top
up
if necessary.
TOOLS
8-12-14
mm
box
spanners
Pliers
2483-T
12 mm
box
spanner
2 mm
box
spanner
8 mm
box
spanner
12-14mm
box
spanners
8 mm
spanner
- Quick Links:
- Electrical
- Starter Motor
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