CITROËN ID 19 Repair Manual page 167

ID 19 OPERATION No. ID 330 - 3 : Overhauli~ the fearbox
Op.ID 330-3
161
36
37
38
4
b)
c)
d)
e)
The adjusting shim being 3.7 mm thick, it will be necessary to replace it by a shim of a thickness: 3.7 - 0.25
= 3.45 mm.
Remove the lower bearing cover plate (7), the nut (lo), extract the cage and bearing assembly, replace the shim.
Refit the lower bearing cover plate. The joints should be fitted greased. Insert a spring washer under the head
of the screws. Put "Hermetic"
under the heads of the screws passing through the casing.
Checkthe adjustment(fixture 2044-T) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Put the tubular distance piece (13) on the mginshaft (20) (see Pl. 43).
Measure the distance "d" between the joint face of the gearbox and clutch bell housing and the rear end of the
tubular distance piece (13).
Measure the distance "e" between the joint face of the gearbox and clutch bell housing and the face of the sealing
joint (11) on the hub of the thrust race (93).
Take the difference between the two dimensions (e-d) and choose from those sold by our Spare Parts Department
a shim (12) of appropriate thickness to bring this difference to 16.2 t 1 mm.
Fit the sealing joint (11).
0
Fit the speedometer pinion, the bush and the flange. Tighten the fixing screw (spring washer under the head).
Fit the filler and drain plugs (joints under the heads).
Smear with "Hermetic" and fit the steel plug (27) 1 c osing
the hole for the reverse speed pinion spindle (see Pl. 45,
fig.2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
To fit and adjust the differential (see P1.45 and 51).
4
b)
4
d)
Put the crown wheel and differential assembly together with its bearings in the clutch bell housing.
Connect the clutch bell housing to the gearbox. Smear the face of the joint with liquid "Hermetic" or linseed oil.
Fit the screws and nuts assembling the casings.
To fit the differential shaft and bearing assembly, right side.
Place against the outer bearing race of the differential a distance piece 3.3 mm thick and an adjusting washer
3.2 mm thick, in order to obtain a thickness of 6.5 mm.
The distance pieces and washers are sold by our Spare Parts Department.
Remove the gearbox from the stand and let it rest vertically on the clutch bell housing face.
Put the dial gauge support 1766-T, together with the dial gauge 2437-T fitted with the extension 2438-T on the
left hand housing (see Pl .5 1, fig. 2).
In order to carry out this operation it is necessary for the pressure plate (A) to be totally enclosed in the recess
in the support base (B) and the dial gauge should indicate about 10 mm when the extension is in contact with the
bearing face (P) of the housing.
TOOLS
14 mm box spanner
Fixture 2044-T
12 mm box spanner
21 mm spanner