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ID
19
*
F<
$
OPERATION
No.
ID
533-3
: Work
on the startsr
motor
Op.
ID
533-3
327
41
42
43
44
45
Check
with
a 110
volt
or
preferably
a 220
volt
test
lamp,
the
insulation
of the
positive
brush
holder
(5
to
their
bracket.
If
the
insulation
is
defective,
replace
the
assembly.
To
connect
the
positive
brush
(8).
Solder
the
brush
wire
on
its
coil
connection
using
a soldering
iron.
NOTE
- Never
use
killed
hydrochloric
acid,
but
special
soldering
paste
or
resin.
To
assemble
the
field
coils
:
) in
relation
a)
Put
on
the
terminal
(20)
the
insulating
washers
(21)
and
the
insulating
bush
(22).
Fit
the
terminal
on
the
starter
motor.
Then
fix
provisionally,
positioning
the
slot
of
the
terminal
to
allow
the
fitting
of
the
connection.
NOTE
-
To
ensure
correct
positioning
of the
pole
pieces
and
coils
in the
body
of the
starter
and
to
obtain
a clearance
of
0.5
mm
maximum
it is
necessary
to
use
a mandrel
of
76.8
mm
diameter.
b)
Insert
the
field
coils
(19),
take
the
precaution
of fitting
the
ends
of
the
connections
in
the
slot
of
the
terminal.
Fit
the
pole
pieces
(18).
Tighten
the
screws
(17)
provisionally.
cl
Insert
the
mandrel
between
the
pole
pieces,
in
a press
(use
the
mandrel
MR-1601-
1 with
the
support
block
MR-1601-3,
see
Pl.
122).
Lock
the
screws
fixing
the
pole
pieces
(use
the
screwdriver
MR-1601-4
fitted
on a
bench
press,
see
PI.
122).
Take
out
the
mandrel
from
the
opposite
side
to
that
from
which
it was
put
in
. . . . . .
d)
With
a soldering
iron,
tin
solder
the
connection
and
the
terminal.
e)
Put
on
the
terminal
(20)
the
two
fibre
washers
(16),
the
steel
washer
(15).
Tighten
the
nut
(14)
. . . . . . . . . . . .
To
assemble
the
bearing
plates
:
NOTE
- The
bearings
of the
bearing
plates
are
made
of porous
bronze.
Before
assembly,
soak
the
bearings
for
approximately
24
hours
in
a bath
of
engine
oil,
so that
the
bronze
becomes
impregnated,
no
further
oiling
should
be
necessary.
Put
the
bearings
(13)
in
position,
using
a shouldered
mandrel,
E,
stop
driving
in when
the
bearing
is
level
with
the
outer
face
of
the
bearing
plate
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..f.......................
To
assembly
the
pinion
assembly
:
Screw
the
pinion
(27)
on the
shaft,
fit
the
plain
washer
(26),
the
spring
(25),
the
sleeve
(23).
Lock
by
fitting
the
circlip
(24).
Slide
the
sleeve
(23)
up
to the
stop.
TOOLS
Mandrel
MR-
160 1 - 1
Support
block
MR-
160
1 - 3
Screwdriver
MR-1601-4
16 mm
box
spanner
Shouldered
mandrel
:
Small
dia.
= 15.5
Length
= 15
Large
dia.
= 18
Length
= 150
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- Starter Motor
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