CITROËN ID 19 Repair Manual page 148

146 OPERATION No. ID 330-2
: Preparing the gearbox for srripping down
ID 19
TOOLS
STRIPPING (see Pl. 49)
Remove the mechanical brake connecting cable (1) (see Pl. 99).
Remove the brake cylinder connecting pipe (spanner 2221-T or 2219-T, see ~1.61, fig.3) . . . , . . . . . . . . . . . . . . . . . . .
Remove the brake units and the rear supports.
It may sometimes be necessary to remove a brake shoe .
Remove the flange fitted to hold the fan, dynamo and pump driving shaft during removal.
Extract the pin and remove the castle nut (86) ( p s anner 1640-T, see P1.55, fig.5)
Remove the drive shaft and bearing assembly from the front.
Remove the greaser, if fitted. Remove the starter motor contact nose s,crews
. . . . . . . . . . . . . . . . . . . . . . .
. . . .
. . . .
. . . .
. . . .
Spanner 1640-T
8-12 mm box spanners
Remove the earth lead and the end thrust block and support assembly (115) (see P1.48) . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 mm box spanner
Drain the gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 mm box spanner
ASSEMBLY (see P1.48 and 49)
Fit the drive shaft and bearing assembly (87). Grease the assembly.
Spanner 2219-T or
2221-T
12 mm spanner and
box spanner
14-19 mm box spanners
4
'5
6
7
j%-.
hole if
. . . . . . . . . .
Spanner 1640-T
Tighten the castle nut (86) ( p s anner 1640-T, see P1.55, fig.5) and insert the split pin. Drill a 2.5 mm dia
there is notone opposite a recess' . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fit the greaser. Fit a front dynamo fixing screw without tightening (plain and spring washer under head). Fit the
starter motor nose contact screws and locknuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . , . . . . . . . . . . . . . . . . . . . . 14 mm box spanner
Fit the brake units:
a)
Fit the brake' units and rear support assemblies.
Tighten the fixing screws and insert a locking piece (see Pl. 100
fig. 1).
If necessary, open the shoes (fork 2128-T, in order to release the pawl, and spanner 2l29~T to separate the shoes)
(see P1.101, fig.1) or remove the shoes (spanner 2127-T, see P1.101)
. . . . . . . . . . .I.. . . . . . . . . . . . . . . . . . . . . . . .
9
10
Fit the brake cylinder connecting pipe. Tighten the unions moderately (spanner 2219-T or 2221-T, see P1.61, fig.3).
Make sure that the drain plug is tightened . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fit the mechanical brake connecting cable (1) (see Pl. 99).
Spanner 2219-T or
2221-T
11
I
Fit the end thrust block and support assembly (115) (see P1.48) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . .
I
14 mm box spanner
b)
After replacing, take up the play by adjusting the control lever (4) or by placing the shoes in position. Secure
them by means of the trunnion (11) and the fixing screw (12) (see P1.99 and 100).
14-19 mm box spanners
Spanner 2127-T
Fork 2128-T
Spanner 2129-T