CITROËN ID 19 Repair Manual page 277

ID
19 OPERATION No. ID 443-l : r0rk on the steer& relay
Op. ID 443-l 271
14
15
16
17
18
19
20
21
22
23
cl
Turn the steering wheel in order to align the steering. Tighten the bearing cap fixing screws . . . . . . . . . . . . . . . . .
Fit the battery tray. Fit and connect the battery
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fit the front wheels. Tighten the fixing screws to 108 to 144 ft. lbs (15 to 20 m. kg).
Lower the car to the ground (jacking bracket 2505-T, see Pl. 111) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjust the track (see Op. ID 440-o).
Adjust the steering lock (see Op. ID 440-o).
Fit the left-hand front wing, the support and the spare wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REPLACEMENT OF A LOWER RELAY LEVER (on the car).
Removal (see Pl.
94).
Remove the wing on the side where the work is to be done.
Jack up the front of the car (jacking bracket 2505-T, see Pl. 111).
Removethewheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disconnect the upper lever (1) from the relay shaft (42). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOTE - If the left-hand lever is to be replaced, remove the battery, the tray and the bracket.
To remove the relay shaft :
a)
Remove the rubber protector (49) of the lower nut.
b)
Force the locking metal of the nut inwards: use combination pliers. Remove the nut (50) (spanner 1989-T, see
Pl.
96,
fig. 1)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
c) Remove the relay lever assembly (42), the outer bearing bush (51) and the upper and lower bearing balls.
Force the locking metal of the upper nut (52) inwards.
Remove the upper nut (52) (spanner 1988-T, see Pl.
96,
fig. 3). Remove the outer bush of the upper bearing.. . . . . . .
Refitting (see Pl. 94).
To fit the relay lever :
a) On the new shaft fit: the rubber protection ring
(49),
the lower nut (50) complete with felt washer and the outer bush
of the lower bearing (51).
TOOLS
12 mm box spanner
12 mm box spanner
Jacking bracket 25 05 -T
12-14 mm spanners and
box spanners
Jacking bracket 2505-T
14-16 mm box spanners
Spanner 1989-T
Spanner 1988-T