Table Of Contents - Arctic Cat ROV 2013 Service Manual

General Information ........................................................ 2
General Specifications.........................................................2
Torque Specifications ..........................................................3
Torque Conversions (ft-lb/N-m)............................................4
Break-In Procedure .............................................................4
Gasoline - Oil - Lubricant.....................................................4
Genuine Parts......................................................................5
Preparation For Storage ......................................................5
Preparation After Storage ....................................................5
Periodic Maintenance...................................................... 7
Periodic Maintenance Chart ................................................7
Lubrication Points ................................................................8
Air Filter ...............................................................................8
Valve/Tappet Clearance.......................................................8
Testing Engine Compression...............................................9
Spark Plug ...........................................................................9
Muffler/Spark Arrester .......................................................10
Engine/Transmission Oil - Filter .........................................10
Front Differential - Rear Drive Lubricant ............................11
Driveshaft/Coupling ...........................................................12
Nuts/Bolts/Cap Screws ......................................................12
Headlight/Taillight-Brakelight .............................................12
Shift Lever..........................................................................13
Hydraulic Brake System ....................................................13
Burnishing Brake Pads ......................................................15
Checking/Replacing V-Belt ................................................15
Troubleshooting Brake System ..........................................17
Engine/Transmission .................................................... 18
Troubleshooting .................................................................19
Removing Engine/Transmission ........................................21
Top-Side Components .......................................................23
Removing Top-Side Components ......................................24
Servicing Top-Side Components .......................................27
Installing Top-Side Components........................................34
Left-Side Components.......................................................39
Removing Left-Side Components......................................39
Servicing Left-Side Components .......................................41
Installing Left-Side Components........................................43
Right-Side Components ....................................................46
Removing Right-Side Components ...................................46
Servicing Right-Side Components ...................................49
Installing Right-Side Components .....................................50
Center Crankcase Components ........................................53
Separating Crankcase Halves ...........................................53
Disassembling Crankcase Half..........................................53
Servicing Center Crankcase Components ........................55
Assembling Crankcase Half...............................................60
Joining Crankcase Halves .................................................62
Installing Engine/Transmission ..........................................63
Fuel/Lubrication/Cooling .............................................. 66
Electronic Fuel Injection ....................................................66
Gas Tank ...........................................................................67
Gas/Vent Hoses.................................................................69
Oil Filter/Oil Pump .............................................................69
Liquid Cooling System.......................................................70
Radiator .............................................................................70
Thermostat ........................................................................72
Fan.....................................................................................72
Water Pump.......................................................................72
Electric Fuel Pump/Fuel Level Sensor...............................73
Troubleshooting .................................................................75
Electrical System........................................................... 76
Battery ...............................................................................76
RPM Limiter.......................................................................77
Testing Electrical Components ..........................................77
Switches ............................................................................77

Table of Contents

Electrical Connections....................................................... 77
Accessory Receptacle/Connector ..................................... 77
Brakelight Switch............................................................... 77
Engine Coolant Temperature (ECT) Sensor ..................... 78
Fan Motor .......................................................................... 78
Power Distribution Module (PDM) ..................................... 79
Ignition Coil ....................................................................... 79
Manifold Absolute Pressure (MAP) Sensor....................... 80
Speed Sensor ................................................................... 80
Electronic Power Steering (EPS) ...................................... 81
Ignition Switch ................................................................... 82
Headlight Switch ............................................................... 82
Drive Select Switch ........................................................... 82
Reverse Override Switch................................................... 83
Front Drive Actuator .......................................................... 83
Stator Coil/Crankshaft Position (CKP) Sensor .................. 84
Starter Motor ..................................................................... 85
Starter Relay ..................................................................... 85
Electronic Control Module (ECM)...................................... 86
Regulator/Rectifier ............................................................ 86
Headlights ......................................................................... 86
Taillight-Brakelight ............................................................. 87
Ignition Timing................................................................... 87
EFI Diagnostic System...................................................... 87
Tilt Sensor ......................................................................... 92
Throttle Position Sensor (TPS).......................................... 93
Troubleshooting ................................................................. 95
Drive System ..................................................................96
Front Drive Actuator .......................................................... 96
Front Differential ................................................................ 97
Drive Axles ...................................................................... 108
Rear Gear Case .............................................................. 113
Hub.................................................................................. 115
Hydraulic Brake Caliper................................................... 117
Universal Joints ............................................................... 121
Troubleshooting ............................................................... 123
Suspension...................................................................124
Front Shock Absorbers.................................................... 124
Rear Shock Absorbers .................................................... 124
Front A-Arms ................................................................... 130
Rear A-Arms ................................................................... 132
Wheels and Tires ............................................................ 134
Troubleshooting ............................................................... 135
Steering/Frame/Controls .............................................136
Electronic Power Steering (EPS) .................................... 136
Steering Assembly .......................................................... 139
Steering Wheel................................................................ 140
Upper Steering Shaft....................................................... 140
Intermediate Steering Shaft Assembly............................ 141
Steering Knuckles ........................................................... 142
Accelerator Pedal ............................................................ 144
Shift Lever ....................................................................... 144
Shift Cable....................................................................... 145
LCD Gauge/Indicator Lights............................................ 146
Checking/Adjusting Front Wheel Alignment .................... 147
Front Bumper Assembly.................................................. 147
Hood................................................................................ 148
Fenders ........................................................................... 148
Floor ................................................................................ 149
Dashboard....................................................................... 149
Belly Panel ...................................................................... 150
Exhaust System .............................................................. 150
Cargo Box ....................................................................... 150
Taillight Assembly............................................................ 151
Seat................................................................................. 151
Troubleshooting ............................................................... 152
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