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2009 Prowler XT
Arctic Cat 2009 Prowler XT Manuals
Manuals and User Guides for Arctic Cat 2009 Prowler XT. We have
1
Arctic Cat 2009 Prowler XT manual available for free PDF download: Service Manual
Arctic Cat 2009 Prowler XT Service Manual (174 pages)
Brand:
Arctic Cat
| Category:
Utility Vehicle
| Size: 26.13 MB
Table of Contents
Section 1 - General Information
3
Table of Contents
3
General Specifications
4
Torque Specifications
4
Tightening Torque (General Bolts)
5
Break-In Procedure
6
Gasoline - Oil - Lubricant
6
Genuine Parts
7
Preparation for Storage
7
Preparation after Storage
8
Section 2 - Periodic Maintenance/Tune-Up
9
Periodic Maintenance Chart
10
Air Filter
11
Lubrication Points
11
Periodic Maintenance
11
Valve/Tappet Clearance (Feeler Gauge Procedure)
12
Valve/Tappet Clearance (Valve Adjuster Procedure)
12
Testing Engine Compression
13
Engine/Transmission Oil - Filter
14
Muffler/Spark Arrester
14
Spark Plug
14
Front Differential - Rear Drive/Differential Lubricant
15
Driveshaft/Coupling
16
Headlight/Taillight-Brakelight
16
Nuts/Bolts/Cap Screws
16
Shift Lever (Prowler/Xtx)
17
Hydraulic Brake System
18
Shift Lever (XT)
18
Parking Brake
20
Burnishing Brake Pads
22
Checking/Replacing V-Belt
22
Troubleshooting Brake System
24
Prowler/Xt/Xtx
27
Removing Top-Side Components
31
Top-Side Components
31
Servicing Top-Side Components
35
Installing Top-Side Components
42
Removing Right-Side Components
47
Right-Side Components
47
Installing Right-Side Components
50
Left-Side Components
53
Removing Left-Side Components
53
Servicing Left-Side Components
56
Installing Left-Side Components
57
Center Crankcase Components
60
Disassembling Crankcase Half
60
Separating Crankcase Halves
60
Servicing Center Crankcase Components
62
Assembling Crankcase Half
67
Joining Crankcase Halves
68
Installing Engine/Transmission
69
Section 4 - Fuel/Lubrication/Cooling
76
Fuel/Lubrication/Cooling
76
Carburetor Specifications (650 CC)
77
Electric Choke (650 CC)
77
Carburetor (650 CC)
78
Electronic Fuel Injection (550/700 CC)
82
Engine RPM (Idle) (650 CC)
83
Gas Tank
84
Gas/Vent Hoses
86
Oil Cooler (700 CC)
87
Oil Filter/Oil Pump
87
Liquid Cooling System
88
Radiator
88
Fan
90
Thermostat
90
Water Pump
91
Electric Fuel Pump/Fuel Level Sensor (550/700 CC)
92
Vacuum Pulse Fuel Pump (650 CC)
93
Fuel Level Sensor (650 CC)
94
Troubleshooting (550/700 CC)
96
Troubleshooting (650 CC)
96
Section 5 - Electrical System
97
Electrical System
97
Battery
98
Specifications
98
RPM Limiter
99
Testing Electrical Components
99
Accessory Receptacle/Connector
100
Brakelight Switch
100
Electrical Connections
100
Switches
100
(550/700 CC)
101
Coolant Temperature and Cooling Fan Switches (650 CC)
101
Engine Coolant Temperature (ECT) Sensor
101
Fan Motor
102
Power Distribution Module (PDM)
102
Ignition Coil
103
EFI Sensors/Components (550/700 CC)
104
Speed Sensor
104
Headlight Switch
105
Ignition Switch
105
2WD/4WD Selector Switch (XT)
106
2Wd/4Wd/Differential Lock Switch (Prowler/Xtx)
106
Differential Lock Switch (XT)
107
Reverse Override Switch
107
Front Drive Actuator
108
Stator Coils (650 CC)
108
Stator Coil/Crankshaft Position
109
Starter Motor
110
CDI Unit (650 CC)
111
Electronic Control Unit (ECU) (550/700 CC)
111
Starter Relay
111
Headlights
112
Ignition Timing
112
Regulator/Rectifier
112
Taillight-Brakelight
112
ECU Error Codes (550/700 CC)
113
Tilt Sensor (550/700 CC)
113
Throttle Position Sensor (TPS) (550/700 CC)
115
Troubleshooting
118
Section 6 - Drive System
120
Drive System
121
Front Drive Actuator
121
Suspension
121
Front Differential
122
Drive Axles
134
Rear Differential (XTX)
139
Rear Gear Case (Prowler/Xt)
139
Hub
140
Hydraulic Brake Caliper
142
Universal Joints
143
Troubleshooting
146
Section 7 - Suspension
147
Shock Absorbers
148
Suspension
148
Front A-Arms
149
Rear A-Arms
151
Wheels and Tires
153
Tire Size
153
Troubleshooting
154
Section 8 - Steering/Frame
155
Steering Assembly
156
Steering/Frame
156
Steering Wheel
159
Upper Steering Shaft
159
Lower Steering Shaft Assembly
161
Steering Knuckles
162
Checking/Adjusting Front Wheel Alignment
164
Front Bumper Assembly (XT/XTX)
165
Hood
165
Fenders
166
Floor
166
Belly Panel
167
Cargo Box (XT/XTX)
167
Exhaust System
167
Taillight Assembly
168
Seats
169
Troubleshooting
169
Controls/Indicators
171
Master Cylinder Assembly
172
Accelerator Pedal
172
Front Differential Lock (XT)
173
Shift Lever
173
Indicator Lights
174
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