Arctic Cat 2009 Prowler Manuals

Manuals and User Guides for Arctic Cat 2009 Prowler. We have 1 Arctic Cat 2009 Prowler manual available for free PDF download: Service Manual

Arctic Cat 2009 Prowler Service Manual

Arctic Cat 2009 Prowler Service Manual (174 pages)

Brand: Arctic Cat | Category: Utility Vehicle | Size: 26.13 MB

Table of Contents

Section 1 - General Information

3
Section 2 - Periodic Maintenance/Tune-Up

9
- Periodic Maintenance Chart
  10
- Air Filter
  11
- Lubrication Points
  11
- Periodic Maintenance
  11
- Valve/Tappet Clearance (Feeler Gauge Procedure)
  12
- Valve/Tappet Clearance (Valve Adjuster Procedure)
  12
- Testing Engine Compression
  13
- Engine/Transmission Oil - Filter
  14
- Muffler/Spark Arrester
  14
- Spark Plug
  14
- Front Differential - Rear Drive/Differential Lubricant
  15
- Driveshaft/Coupling
  16
- Headlight/Taillight-Brakelight
  16
- Nuts/Bolts/Cap Screws
  16
- Shift Lever (Prowler/Xtx)
  17
- Hydraulic Brake System
  18
- Shift Lever (XT)
  18
- Parking Brake
  20
- Burnishing Brake Pads
  22
- Checking/Replacing V-Belt
  22
- Troubleshooting Brake System
  24
Prowler/Xt/Xtx

27
- Removing Top-Side Components
  31
- Top-Side Components
  31
- Servicing Top-Side Components
  35
- Installing Top-Side Components
  42
- Removing Right-Side Components
  47
- Right-Side Components
  47
- Installing Right-Side Components
  50
- Left-Side Components
  53
- Removing Left-Side Components
  53
- Servicing Left-Side Components
  56
- Installing Left-Side Components
  57
- Center Crankcase Components
  60
- Disassembling Crankcase Half
  60
- Separating Crankcase Halves
  60
- Servicing Center Crankcase Components
  62
- Assembling Crankcase Half
  67
- Joining Crankcase Halves
  68
- Installing Engine/Transmission
  69
Section 4 - Fuel/Lubrication/Cooling

76
- Fuel/Lubrication/Cooling
  76
- Carburetor Specifications (650 CC)
  77
- Electric Choke (650 CC)
  77
- Carburetor (650 CC)
  78
- Electronic Fuel Injection (550/700 CC)
  82
- Engine RPM (Idle) (650 CC)
  83
- Gas Tank
  84
- Gas/Vent Hoses
  86
- Oil Cooler (700 CC)
  87
- Oil Filter/Oil Pump
  87
- Liquid Cooling System
  88
- Radiator
  88
- Fan
  90
- Thermostat
  90
- Water Pump
  91
- Electric Fuel Pump/Fuel Level Sensor (550/700 CC)
  92
- Vacuum Pulse Fuel Pump (650 CC)
  93
- Fuel Level Sensor (650 CC)
  94
- Troubleshooting (550/700 CC)
  96
- Troubleshooting (650 CC)
  96
Section 5 - Electrical System

97
- Electrical System
  97
- Battery
  98
- Specifications
  98
- RPM Limiter
  99
- Testing Electrical Components
  99
- Accessory Receptacle/Connector
  100
- Brakelight Switch
  100
- Electrical Connections
  100
- Switches
  100
- (550/700 CC)
  101
- Coolant Temperature and Cooling Fan Switches (650 CC)
  101
- Engine Coolant Temperature (ECT) Sensor
  101
- Fan Motor
  102
- Power Distribution Module (PDM)
  102
- Ignition Coil
  103
- EFI Sensors/Components (550/700 CC)
  104
- Speed Sensor
  104
- Headlight Switch
  105
- Ignition Switch
  105
- 2WD/4WD Selector Switch (XT)
  106
- 2Wd/4Wd/Differential Lock Switch (Prowler/Xtx)
  106
- Differential Lock Switch (XT)
  107
- Reverse Override Switch
  107
- Front Drive Actuator
  108
- Stator Coils (650 CC)
  108
- Stator Coil/Crankshaft Position
  109
- Starter Motor
  110
- CDI Unit (650 CC)
  111
- Electronic Control Unit (ECU) (550/700 CC)
  111
- Starter Relay
  111
- Headlights
  112
- Ignition Timing
  112
- Regulator/Rectifier
  112
- Taillight-Brakelight
  112
- ECU Error Codes (550/700 CC)
  113
- Tilt Sensor (550/700 CC)
  113
- Throttle Position Sensor (TPS) (550/700 CC)
  115
- Troubleshooting
  118
Section 6 - Drive System

120
- Drive System
  121
- Front Drive Actuator
  121
  - Suspension
    121
- Front Differential
  122
- Drive Axles
  134
- Rear Differential (XTX)
  139
- Rear Gear Case (Prowler/Xt)
  139
- Hub
  140
- Hydraulic Brake Caliper
  142
- Universal Joints
  143
- Troubleshooting
  146
Section 7 - Suspension

147
- Shock Absorbers
  148
- Suspension
  148
- Front A-Arms
  149
- Rear A-Arms
  151
- Wheels and Tires
  153
  - Tire Size
    153
- Troubleshooting
  154
Section 8 - Steering/Frame

155
- Steering Assembly
  156
- Steering/Frame
  156
- Steering Wheel
  159
- Upper Steering Shaft
  159
- Lower Steering Shaft Assembly
  161
- Steering Knuckles
  162
- Checking/Adjusting Front Wheel Alignment
  164
- Front Bumper Assembly (XT/XTX)
  165
- Hood
  165
- Fenders
  166
- Floor
  166
- Belly Panel
  167
- Cargo Box (XT/XTX)
  167
- Exhaust System
  167
- Taillight Assembly
  168
- Seats
  169
- Troubleshooting
  169
- Controls/Indicators
  171
  - Master Cylinder Assembly
    172
  - Accelerator Pedal
    172
  - Front Differential Lock (XT)
    173
  - Shift Lever
    173
    
    Indicator Lights
    174

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