Arctic Cat 2008 Prowler XT Utility UTV Manuals

Manuals and User Guides for Arctic Cat 2008 Prowler XT Utility UTV. We have 1 Arctic Cat 2008 Prowler XT Utility UTV manual available for free PDF download: Service Manual

Arctic Cat 2008 Prowler XT Service Manual

Arctic Cat 2008 Prowler XT Service Manual (174 pages)

Brand: Arctic Cat | Category: Utility Vehicle | Size: 25 MB

Table of Contents

Section 1 - General Information

3
- Table of Contents
  3
- General Specifications
  4
- Engine/Transmission
  5
Section 2 - Periodic Maintenance/Tune-Up

9
- Periodic Maintenance Chart
  10
- Battery
  11
- Lubrication Points
  11
- Periodic Maintenance
  11
- Fuses
  12
- Air Filter
  13
- Valve/Tappet Clearance (Feeler Gauge Procedure)
  14
- Valve/Tappet Clearance (Valve Adjuster Procedure)
  14
- Testing Engine Compression
  15
- Adjusting Engine RPM (Idle)
  16
- Gas/Vent Hoses
  16
- Muffler/Spark Arrester
  16
- Spark Plug
  16
- Engine/Transmission Oil - Filter
  17
- Front Differential - Rear Drive/Differential Lubricant
  18
- Tires
  18
- Driveshaft/Coupling
  19
- Ignition Timing
  19
- Nuts/Bolts/Cap Screws
  19
- Steering Components
  19
- Suspension/Shock Absorbers/Bushings
  19
- Headlight/Taillight-Brakelight
  20
- Switches
  20
- Electrical Connections
  21
- Frame/Welds
  21
- Hydraulic Brake System
  21
- Shift Lever
  21
- Parking Brake
  23
- Burnishing Brake Pads
  25
- Checking/Replacing V-Belt
  25
- Coolant
  25
- Troubleshooting Brake System
  27
Removing Engine/

30
- Removing Top-Side Components
  34
- Top-Side Components
  34
- Servicing Top-Side Components
  38
- Installing Top-Side Components
  45
- Removing Right-Side Components
  51
- Right-Side Components
  51
- Installing Right-Side Components
  53
- Left-Side Components
  56
- Removing Left-Side Components
  56
- Servicing Left-Side Components
  59
- Installing Left-Side Components
  60
- Center Crankcase Components
  63
- Separating Crankcase Halves
  63
- Disassembling Crankcase Half
  64
- Servicing Center Crankcase Components
  65
- Assembling Crankcase Half
  69
- Installing Engine/Transmission
  71
- Joining Crankcase Halves
  71
Section 4 - Fuel/Lubrication/Cooling

78
- Fuel/Lubrication/Cooling
  78
- Carburetor (Prowler/Xt)
  79
- Carburetor Schematic (Prowler/Xt)
  79
- Carburetor Specifications (Prowler/Xt)
  79
- Electronic Fuel Injection (XTX)
  83
- Engine RPM (Idle) (Prowler/Xt)
  85
- Gas Tank
  85
- Gas/Vent Hoses
  88
- Oil Filter/Oil Pump
  88
- Liquid Cooling System
  89
- Oil Cooler (XTX)
  89
- Radiator
  90
- Thermostat
  91
- Fan
  92
- Water Pump
  92
- Electric Fuel Pump/Fuel Level Sensor (XTX)
  93
- Fuel Level Sensor (XT)
  95
- Vacuum Pulse Fuel Pump (Prowler/Xt)
  95
- Troubleshooting (Prowler/Xt)
  97
- Troubleshooting (XTX)
  97
Section 5 - Electrical System

98
- Electrical System
  98
- Battery
  99
- Specifications
  99
- Accessory Receptacle/Connector
  100
- Brakelight Switch
  100
- RPM Limiter
  100
- Testing Electrical Components
  100
- Coolant Temperature and Cooling Fan Switches (Prowler/Xt)
  101
- Engine Coolant Temperature (ECT) Sensor (XTX)
  101
- Fan Motor
  102
- Fuses
  102
- Power Distribution Module (PDM)
  102
- Ignition Coil
  103
- EFI Sensors/Components (XTX)
  104
- Speed Sensor (XT/XTX)
  104
- 2WD/4WD Selector Switch
  105
- Differential Lock Switch
  105
- Headlight Switch
  105
- Ignition Switch
  105
- Front Drive Actuator
  106
- Reverse Override Switch
  106
- Stator Coils (Prowler/Xt)
  107
- (CKP) Sensor (XTX)
  108
- Stator Coil/Crankshaft Position
  108
- Starter Motor
  109
- Starter Relay
  109
- CDI Unit (Prowler/Xt)
  110
- Electronic Control Unit (ECU) (XTX)
  110
- Regulator/Rectifier
  110
- ECU Error Codes (XTX)
  111
- Headlights
  111
- Ignition Timing
  111
- Neutral Start/Start-In-Gear/2Wd Relays
  111
- Taillight-Brakelight
  111
- Tilt Sensor (XTX)
  112
- Throttle Position Sensor (TPS) (XTX)
  113
- Troubleshooting
  116
Section 6 - Drive System

118
- Drive System
  119
- Front Drive Actuator
  119
  - Suspension
    119
- Front Differential
  120
- Drive Axles
  132
- Rear Differential (XTX)
  137
- Rear Gear Case (Prowler/Xt)
  137
- Hub
  138
- Hydraulic Brake Caliper
  140
- Universal Joints
  141
- Troubleshooting
  144
Section 7 - Suspension

145
- Shock Absorbers
  146
- Suspension
  146
- Front A-Arms
  147
- Rear A-Arms
  149
- Wheels and Tires
  151
  - Tire Size
    151
- Troubleshooting
  152
Section 8 - Steering/Frame

153
- Steering Assembly
  154
- Steering/Frame
  154
- Steering Wheel
  156
- Steering Wheel Shaft
  157
- Steering Shaft Assembly
  159
- Steering Knuckles
  161
- Checking/Adjusting Front Wheel Alignment
  163
- Front Bumper Assembly (XT/XTX)
  164
- Hood
  164
- Fenders
  165
- Floor
  165
- Belly Panel
  166
- Cargo Box
  166
- Exhaust System
  166
- Taillight Assembly
  167
- Seats
  168
- Troubleshooting
  169
- Controls/Indicators
  171
  - Master Cylinder Assembly
    172
  - Accelerator Pedal
    172
  - Front Differential Lock
    173
  - Shift Lever
    173
    
    Indicator Lights
    174

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