Installing Clutch Cage - KTM 2008 690 SMC EU Repair Manual

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30/ASSEMBLING THE ENGINE

Installing clutch cage

19.10
Install supporting plate
300057-10
Install the clutch cage
Info
Turn the clutch cage and oil pump gear wheels backwards and forwards
slightly to help them mesh more easily.
Mount the half washers with the sharp edge facing outward.
Info
Grease the half washers to ease assembly.
300058-10
Position the stepped washer with the cut-out towards the half washers.
Insert the clutch package
Info
If necessary, turn the main shaft a little to ease access.
Make sure that the upper clutch disc is offset by one notch.
302123-10
Position a new lock washer and install the nut
Lock the clutch cage and primary gear using the special tool, and tighten the nut.
Guideline
Nut, inner clutch hub
Gear segment (75029081000) (
Info
302121-10
Make sure that the crankshaft is not blocked.
Secure the nut with the lock washer
Lock the clutch cage and primary gear using the special tool.
Gear segment (75029081000) (
Mount and tighten the nut
Guideline
Nut, primary gear
302122-10
and needle bearing
.
.
in the clutch cage.
.
M20x1.5
100 Nm
(73.8 lbf ft)
p. 215)
.
p. 215)
.
M20LHx1.5
90 Nm
(66.4 lbf ft)
136
Loctite
®
243™
Loctite
®
243™

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