KTM 690 ENDURO EU 2008 Manuals

Manuals and User Guides for KTM 690 ENDURO EU 2008. We have 3 KTM 690 ENDURO EU 2008 manuals available for free PDF download: Repair Manual, Owner's Manual, Setup Instructions

KTM 690 ENDURO EU 2008 Repair Manual (231 pages)

Brand: KTM | Category: Motorcycle | Size: 13 MB

Table of Contents
4
Means of Representation
7
Important Notes
8
Location of Serial Numbers
9
Motorcycle
11
01/Fork, Triple Clamp
14
02/Handlebar, Instruments
32
03/Frame
34
- Removing the Engine Guard
  34
- Installing the Engine Guard
  34
04/Shock Absorber, Swingarm
35
05/Exhaust
53
06/Air Filter
57
07/Fuel Tank, Seat, Trim
60
- Opening Filler Cap
  60
- Closing Filler Cap
  60
- Removing the Seat
  60
- Mounting the Seat
  60
- Taking off the Side Cover
  60
- Mounting the Side Cover
  61
- Checking the Fuel Pressure
  61
- Changing the Fuel Filter
  62
09/Front Wheel
65
10/Rear Wheel
68
11/Wiring Harness, Battery
74
- Removing the Battery
  74
- Installing the Battery
  74
- Disconnecting the Battery
  74
- Connecting the Battery
  75
- Recharging the Battery
  75
- Checking the Charging Voltage
  76
- Changing the Main Fuse
  76
- Changing Fuses of Individual Power Consumers
  77
- Adjusting the Engine Characteristic
  78
13/Brake System
79
14/Light System, Instruments
89
30/Engine
95
- Removing the Engine
  95
- Installing the Engine
  97
30/Disassembling the Engine
101
- Clamping Engine into Engine Work Stand
  101
- Draining the Engine Oil
  101
- Removing Starter Motor
  101
- Removing Valve Cover
  101
- Removing the Alternator Cover
  102
- Removing Spacer
  102
- Removing Gear Position Sensor
  102
- Removing Oil Filter
  102
- Removing Thermostat
  103
- Setting Engine to Ignition Top Dead Center
  103
- Removing Water Pump Wheel
  103
- Removing Clutch Cover
  104
- Removing Spacer and Spring
  104
- Removing Spark Plug
  104
- Removing Timing Chain Tensioner
  105
- Removing Camshafts
  105
- Removing Cylinder Head
  105
- Removing Piston
  105
- Removing Rotor
  106
- Removing Timing Chain Rails
  106
- Removing Timing Chain and Timing Chain Sprocket
  107
- Removing Crankshaft Position Sensor
  107
- Removing Clutch Cage
  107
- Removing Primary Gear
  109
- Removing Starter Drive
  109
- Removing Shift Shaft
  109
- Removing Shift Drum Locating
  109
- Removing Locking Lever
  110
- Removing Oil Pumps
  110
- Removing Left Engine Case
  110
- Removing Crankshaft and Balancer Shaft
  111
- Removing Transmission Shafts
  111
30/Engine - Work on Individual Parts
113
- Work on the Right Section of the Engine Case
  113
- Work on the Left Section of the Engine Case
  114
- Work on the Clutch Cover
  115
- Removing Crankshaft Bearing Inner Ring
  116
- Removing Balancer Shaft Drive Wheel
  116
- Changing the Conrod Bearing
  116
- Checking Crankshaft Run-Out at Bearing Pin
  118
- Installing Balancer Shaft Drive Wheel
  118
- Installing Crankshaft Bearing Inner Ring
  118
- Measuring Axial Clearance of Crankshaft and Balancer Shaft
  119
- Cylinder - Nikasil Coating
  119
- Checking/Measuring the Cylinder
  120
- Checking/Measuring the Piston
  120
- Checking Piston Ring End Gap
  121
- Checking Piston/Cylinder Mounting Clearance
  122
- Checking Oil Pumps for Wear
  122
- Replacing Autodecompressor
  122
- Preparing Timing Chain Tensioner for Installation
  123
- Checking Timing Assembly
  124
- Removing Rocker Arm
  124
- Changing Camshaft Bearing
  124
- Removing Valves
  125
- Checking Valves
  126
- Checking Valve Springs
  126
- Checking Valve Spring Retainer
  126
- Checking Cylinder Head
  126
- Installing Valves
  127
- Installing Rocker Arm
  128
- Dismantling Antihopping Clutch
  128
- Checking the Clutch
  129
- Preassembling Antihopping Clutch
  130
- Checking Shift Mechanism
  131
- Preassembling Shift Shaft
  131
- Disassembling the Main Shaft
  132
- Dismantling Countershaft
  132
- Checking the Transmission
  133
- Assembling the Main Shaft
  134
- Assembling Countershaft
  135
- Checking Electric Starter Drive
  136
- Removing Freewheel
  136
- Checking Freewheel
  137
- Installing Freewheel
  137
30/Assembling the Engine
139
- Installing Transmission Shafts
  139
- Installing Crankshaft and Balancer Shaft
  140
- Installing Left Engine Case
  140
- Installing Oil Pumps
  141
- Installing Locking Lever
  141
- Installing Shift Drum Locating
  141
- Installing Shift Shaft
  142
- Installing Starter Drive
  142
- Installing Primary Gear
  142
- Installing Clutch Cage
  143
- Installing Crankshaft Position Sensor
  144
- Installing Timing Chain and Timing Chain Sprocket
  144
- Installing Timing Chain Rails
  145
- Installing Rotor
  145
- Adjusting Crankshaft Position Sensor Distance
  145
- Setting Engine to Top Dead Center
  146
- Installing Piston
  146
- Installing Cylinder Head
  147
- Installing Camshafts
  148
- Installing Timing Chain Tensioner
  148
- Checking Valve Clearance
  149
- Adjusting Valve Clearance
  149
- Installing Spark Plug
  150
- Installing Spacer and Spring
  150
- Installing Clutch Cover
  150
- Mounting Water Pump Cover
  151
- Installing Thermostat
  151
- Installing the Oil Filter
  151
- Installing Gear Position Sensor
  152
- Installing the Spacer
  152
- Installing Oil Screens
  153
- Installing Alternator Cover
  153
- Installing Starter Motor
  154
- Installing Valve Cover
  154
- Taking Engine off Universal Mounting Rack
  154
32/Clutch
155
- Checking/Rectifying the Fluid Level of the Hydraulic Clutch
  155
35/Water Pump, Cooling System
156
- Draining Coolant
  156
- Filling the Cooling System
  156
- Checking the Antifreeze and Coolant Level
  157
- Checking the Coolant Level
  158
38/Lubrication System
159
- Oil Circuit
  159
- Checking the Engine Oil Level
  159
- Checking the Engine Oil Pressure
  160
- Changing the Engine Oil and Filter, Cleaning the Oil Screens
  161
- Draining Engine Oil
  161
- Removing the Oil Filter
  162
- Installing the Oil Filter
  162
- Cleaning the Oil Screens
  163
- Filling up with Engine Oil
  164
- Adding Engine Oil
  164
39/Ignition System
165
41/Throttle Valve Body
167
Technical Data - Engine
175
- Capacity - Engine Oil
  175
- Capacity - Coolant
  175
Technical Data - Tolerance, Wear Limits of Engine
176
Technical Data - Engine Tightening Torques
178
Technical Data - Chassis
180
- Lighting Equipment
  180
- Capacity - Fuel
  181
Technical Data - Fork
182
Technical Data - Shock Absorber
183
Technical Data - Chassis Tightening Torques
184
Cleaning/Protective Treatment
186
- Cleaning the Motorcycle
  186
- Protective Treatment for Winter Operation
  187
Storage
188
- Putting into Operation after Storage
  188
Service Schedule
189
Wiring Diagram
190
- 188
  190
- 190
  192
- 192
  194
- 194
  196
- 196
  198
- 198
  200
- 200
  202
- 202
  204
- 204
  206
- 206
  208
Substances
210
Auxiliary Substances
212
Special Tools
214
Standards
226
Index
227

KTM 690 ENDURO EU 2008 Owner's Manual (179 pages)

KTM Owner's Manual Motorcycle 690 ENDURO EU, 690 ENDURO AUS/UK

Brand: KTM | Category: Motorcycle | Size: 2 MB

Table of Contents
5
Means of Representation
9
Important Notes
10
View of Vehicle
14
- View of Vehicle, Front Left Side
  14
- View of Vehicle, Rear Right Side
  16
Location of Serial Numbers
18
- Chassis Number
  18
- Type Label
  18
- Key Number
  19
- Engine Number
  19
- Fork Part Number
  20
- Shock Absorber Part Number
  20
Operating Elements
21
- Clutch Lever
  21
- Hand Brake Lever
  21
- Light Switch
  22
- Headlight Flasher Switch
  23
- Flasher Switch
  23
- Flasher Switch
  24
- Horn
  24
- Horn
  25
- Emergency off Switch
  25
- Electric Starter Button
  26
- Ignition/Steering Lock
  26
- Combination Instrument
  27
- Combination Instrument - Function Buttons
  27
- Combination Instrument - Tachometer
  28
- Combination Instrument - Control Lamps
  28
- Combination Instrument - Display
  29
- Combination Instrument - Speed Display
  30
- Setting Kilometers or Miles
  30
- Combination Instrument - Time
  31
- Setting the Clock
  31
- Combination Instrument - ODO Display
  32
- Combination Instrument - Setting/Resetting TRIP 1 Display
  32
- Combination Instrument - Setting/Resetting TRIP 2 Display
  33
- Combination Instrument - TRIP F Display
  34
- Combination Instrument - Coolant Temperature Indicator
  34
- Opening Filler Cap
  35
- Closing Filler Cap
  35
- Handrails
  36
- Seat Release
  36
- Passenger Footrests
  37
- Shift Lever
  37
- Foot Brake Pedal
  38
- Side Stand
  39
General Tips and Hints on Putting into Operation
40
- Advice on First Use
  40
- Running in the Engine
  42
- Loading the Vehicle
  42
Riding Instructions
44
- Checks before Putting into Operation
  44
- Starting
  45
- Starting up
  47
- Shifting, Riding
  47
- Braking
  50
- Stopping, Parking
  51
- Refueling
  53
Greasing and Service Table
55
- Important Maintenance Work to be Carried out by an Authorized KTM Workshop
  55
- Important Maintenance Work to be Carried out by an Authorized KTM Workshop. (as Additional Order)
  57
Maintenance Work on Chassis and Engine
58
Cleaning the Chain
71
Checking the Chain Tension
72
Adjusting Chain Tension
73
Checking Rear Sprocket / Engine Sprocket for Wear
75
Checking Chain Wear
76
Adjusting Chain Guide
77
Checking Brake Discs
77
Checking Free Play of Hand Brake Lever
78
Adjusting Free Travel of Handbrake Lever
79
Checking Front Brake Fluid Level
80
Adding Brake Fluid for Front Brake
80
Brake Linings
82
Checking the Front Brake Linings
83
Changing the Front Brake Linings
83
Checking Free Play of Foot Brake Lever
87
Adjusting Basic Position of Foot Brake Pedal
87
Checking Rear Brake Fluid Level
88
Topping up Brake Fluid of Rear Brake
89
Checking the Rear Brake Linings
91
Changing Rear Brake Linings
91
Removing Front Wheel
94
Fitting Front Wheel
96
Removing Rear Wheel
97
Fitting Rear Wheel
98
Checking the Rear Hub Rubber Dampers
99
Tire Condition Checking
100
Checking Tire Air Pressure
102
Checking Spoke Tension
103
Removing the Seat
104
Mounting the Seat
105
Removing the Battery
105
Installing the Battery
106
Recharging the Battery
107
Changing the Main Fuse
109
Changing Fuses of Individual Power Consumers
111
Adjusting the Engine Characteristic
113
Removing Headlight Mask with Headlight
115
Refitting the Headlight Mask with the Headlight
116
Changing the Headlight Bulb
117
Changing the Parking Light Bulb
118
Changing the Flasher Bulb
119
Checking Headlamp Setting
120
Adjusting the Headlight Range
121
Removing the Air Filter
121
Installing the Air Filter
122
Cooling System
123
Checking the Antifreeze and Coolant Level
124
Checking the Coolant Level
126
Draining Coolant
128
Filling the Cooling System
129
Adjusting Basic Position of Clutch Lever
131
Checking/Correcting Fluid Level of Hydraulic Clutch
131
Checking Play in Gas Bowden Cable
132
Adjusting Play in Gas Bowden Cable
133
Removing the Engine Guard
134
Installing the Engine Guard
134
Checking Engine Oil Level
135
- Changing Engine Oil and Oil Filter, Cleaning Oil Screens
  135
- Draining Engine Oil
  136
- Removing the Oil Filter
  137
- Mounting Oil Filter
  139
- Cleaning Oil Screens
  139
- Filling up with Engine Oil
  141
- Topping up Engine Oil
  142
Troubleshooting
143
Flashing Code
146
Cleaning
149
- Cleaning Motorcycle
  149
Conservation for Winter Operation
151
Storage
152
- Putting into Operation after Storage
  153
Technical Data - Engine
154
- Capacity - Engine Oil
  155
- Capacity - Coolant
  155
Technical Data - Engine Tightening Torques
156
Technical Data - Chassis
159
- Lighting Equipment
  160
- Capacity - Fuel
  161
Technical Data - Fork
162
Technical Data - Shock Absorber
163
Technical Data - Chassis Tightening Torques
165
Substances
168
Auxiliary Substances
171

KTM 690 ENDURO EU 2008 Setup Instructions (17 pages)

Packaging 4

Brand: KTM | Category: Motorcycle | Size: 0 MB

Means of Representation
4
Mounting the Seat
8
Recharging the Battery
8
Installing the Battery
9
Opening Filler Cap
9
Closing Filler Cap
9
Removing Rear Fairing
10
Fitting Rear Fairing
10
Setting the Clock
12
Setting Kilometers or Miles
12
Technical Data - Chassis Tightening Torques
13

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