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690 Enduro R EU 2013
KTM 690 Enduro R EU 2013 Manuals
Manuals and User Guides for KTM 690 Enduro R EU 2013. We have
2
KTM 690 Enduro R EU 2013 manuals available for free PDF download: Repair Manual, Setup Instruction
KTM 690 Enduro R EU 2013 Repair Manual (234 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 12.36 MB
Table of Contents
Table of Contents
4
Table of Contents 2
4
1 Means of Representation
7
Symbols Used
7
Formats Used
7
2 Safety Advice
8
Repair Manual
8
Degrees of Risk and Symbols
8
Work Rules
8
3 Important Notes
9
Guarantee, Warranty
9
Operating and Auxiliary Substances
9
Spare Parts, Accessories
9
Figures
9
4 Serial Numbers
10
Chassis Number
10
Type Label
10
Engine Number
10
Key Number
10
Fork Part Number
10
Shock Absorber Part Number
11
5 Motorcycle
12
Raising the Motorcycle with the Lift Stand
12
Removing the Motorcycle from the Lift Stand
12
Raising the Motorcycle with the Work Stand
12
Removing the Motorcycle from the Work Stand
13
Starting
13
Starting the Motorcycle to Make Checks
14
6 Fork, Triple Clamp
15
Adjusting the Compression Damping of the Fork
15
Adjusting the Rebound Damping of the Fork
15
Bleeding the Fork Legs
15
Cleaning the Dust Boots of the Fork Legs
16
Loosening the Fork Protection
16
Positioning the Fork Protector
16
Removing the Fork Legs
17
Installing the Fork Legs
18
Servicing the Fork
19
Disassembling the Fork Legs
20
Disassembling the Cartridge
23
Disassembling the Tap Compression
24
Checking the Fork Legs
25
Assembling the Tap Compression
26
Assembling the Cartridge
27
Assembling the Fork Legs
29
Checking the Steering Head Bearing Play
33
Adjusting the Play of the Steering Head Bearing
33
7 Handlebar, Controls
35
Handlebar Position
35
Adjusting Handlebar Position
35
Checking the Routing of the Throttle Cable
35
Checking the Play in the Throttle Cable
36
Adjusting the Play in the Throttle Cable
36
8 Frame
38
Removing the Engine Guard
38
Installing the Engine Guard
38
9 Shock Absorber, Swingarm
39
Adjusting the High-Speed Compression Damping of the Shock Absorber
39
Adjusting the Low-Speed Compression Damping of the Shock Absorber
39
Adjusting the Rebound Damping of the Shock Absorber
40
Measuring the Unloaded Rear Wheel Sag
40
Checking the Static Sag of the Shock Absorber
40
Checking the Riding Sag of the Shock Absorber
41
Adjusting the Spring Preload of the Shock Absorber
41
Adjusting the Riding Sag
42
Removing the Shock Absorber
42
Installing the Shock Absorber
43
Servicing the Shock Absorber
44
Removing the Spring
45
Dismantling the Damper
45
Disassembling the Piston Rod
46
Checking the Damper
47
Removing the Heim Joint
48
Installing the Heim Joint
49
Assembling the Piston Rod
50
Assembling the Damper
51
Bleeding and Filling the Damper
53
Filling the Damper with Nitrogen
55
Installing the Spring
56
10 Exhaust
58
Removing the Manifold
58
Installing the Manifold
58
Removing the Main Silencer
59
Installing the Main Silencer
60
11 Air Filter
61
Removing the Air Filter
61
Installing the Air Filter
61
Removing the Air Filter Box
61
Installing the Air Filter Box
62
12 Fuel Tank, Seat, Trim
64
Opening the Filler Cap
64
Closing Filler Cap
64
Removing the Seat
64
Mounting the Seat
65
Taking off the Side Cover
65
Mounting the Side Cover
65
Checking the Fuel Pressure
66
Changing the Fuel Filter
67
Changing the Fuel Pump
70
13 Wheels
73
Checking the Tire Air Pressure
73
Checking the Tire Condition
73
Checking the Brake Discs
74
Checking the Spoke Tension
74
Checking the Rim Run-Out
75
Front Wheel
75
Removing the Front Wheel
75
Installing the Front Wheel
76
Removing the Brake Disc of the Front Brake
76
Installing the Brake Disc of the Front Brake
77
Rear Wheel
77
Removing Rear Wheel
77
Installing the Rear Wheel
77
Removing the Brake Disc of the Rear Brake
78
Installing the Brake Disc of the Rear Brake
79
Checking the Chain Tension
79
Adjusting the Chain Tension
79
Adjusting Chain Guide
80
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
80
Cleaning the Chain
82
Checking the Rear Hub Rubber Dampers
82
14 Wiring Harness, Battery
84
Removing the Battery
84
Installing the Battery
84
Disconnecting the Battery
84
Connecting the Battery
85
Recharging the Battery
85
Checking the Charging Voltage
86
Changing the Main Fuse
87
Changing Fuses of Individual Power Consumers
87
Adjusting the Engine Characteristic
88
15 Brake System
90
Checking the Front Brake Linings
90
Changing the Front Brake Linings
90
Checking the Free Travel of the Hand Brake Lever
92
Adjusting the Free Travel of the Hand Brake Lever
92
Checking the Front Brake Fluid Level
92
Adding Front Brake Fluid
93
Changing the Front Brake Fluid
93
Checking the Rear Brake Linings
95
Changing the Rear Brake Linings
95
Checking the Free Travel of Foot Brake Lever
96
Adjusting the Basic Position of the Foot Brake Lever
97
Checking Rear Brake Fluid Level
97
Adding Rear Brake Fluid
98
Changing the Rear Brake Fluid
98
16 Lighting System, Instruments
100
Combination Instrument
100
Setting Kilometers or Miles
100
Setting the Clock
100
Setting/Resetting Display TRIP 1
100
Setting/Resetting Display TRIP 2
100
Setting the Wheel Circumference
101
Checking the Headlight Setting
102
Adjusting the Headlight Range
102
Removing the Headlight Mask with the Headlight
102
Installing the Headlight Mask with the Headlight
103
Changing the Parking Light Bulb
103
Changing the Headlight Bulb
104
Changing the Turn Signal Bulb
104
17 Engine
106
Removing the Engine
106
Installing the Engine
108
Engine Disassembly
112
Clamping the Engine into the Engine Assembly Stand
112
Draining the Engine Oil
112
Removing Starter Motor
113
Removing Valve Cover
113
Removing the Alternator Cover
113
Removing Spacer
113
Removing Gear Position Sensor
113
Removing Oil Filter
114
Removing Thermostat
114
Setting Engine to Ignition Top Dead Center
114
Removing Water Pump Wheel
115
Removing Clutch Cover
115
Removing Spacer and Spring
116
Removing Spark Plug
116
Removing Timing Chain Tensioner
116
Removing Camshafts
116
Removing Cylinder Head
117
Removing Piston
117
Removing Rotor
117
Removing Timing Chain Rails
118
Removing Timing Chain and Timing Chain Sprocket
118
Removing Crankshaft Position Sensor
119
Removing Clutch Cage
119
Removing Primary Gear
120
Removing Starter Drive
120
Removing Shift Shaft
121
Removing Shift Drum Locating
121
Removing Locking Lever
121
Removing Oil Pumps
121
Removing Left Engine Case
122
Removing Crankshaft and Balancer Shaft
122
Removing Transmission Shafts
123
Work on Individual Parts
124
Work on the Right Section of the Engine Case
124
Work on the Left Section of the Engine Case
125
Work on the Clutch Cover
127
Removing Crankshaft Bearing Inner Ring
127
Removing Balancer Shaft Drive Wheel
127
Changing the Connecting Rod, Conrod Bearing, and Crank Pin
127
Checking Crankshaft Run-Out at Bearing Pin
129
Installing Balancer Shaft Drive Wheel
129
Installing Crankshaft Bearing Inner Ring
130
Measuring Axial Clearance of Crankshaft and Balancer Shaft
130
Cylinder - Nikasil ® Coating
131
Checking/Measuring the Cylinder
131
Checking/Measuring the Piston
132
Checking Piston Ring End Gap
133
Checking Piston/Cylinder Mounting Clearance
133
Checking Oil Pumps for Wear
133
Replacing Autodecompressor
134
Preparing Timing Chain Tensioner for Installation
134
Checking Timing Assembly
135
Removing Rocker Arm
135
Changing Camshaft Bearing
136
Removing Valves
137
Checking Valves
137
Checking Valve Springs
138
Checking Valve Spring Retainer
138
Checking Cylinder Head
138
Installing Valves
139
Installing Rocker Arm
139
Disassembling the Antihopping Clutch
140
Checking the Clutch
140
Preassembling the Antihopping Clutch
142
Checking Shift Mechanism
143
Preassembling Shift Shaft
143
Disassembling the Main Shaft
144
Dismantling Countershaft
144
Checking the Transmission
145
Assembling the Main Shaft
146
Assembling Countershaft
147
Checking the Starter Drive
148
Removing Freewheel
148
Checking Freewheel
149
Installing Freewheel
149
Engine Assembly
150
Installing Transmission Shafts
150
Installing Crankshaft and Balancer Shaft
151
Installing Left Engine Case
152
Installing Oil Pumps
152
Installing Locking Lever
153
Installing Shift Drum Locating
153
Installing Shift Shaft
153
Installing Starter Drive
153
Installing Primary Gear
154
Clutch Cage, Installing
154
Installing Crankshaft Position Sensor
155
Installing Timing Chain and Timing Chain Sprocket
156
Installing Timing Chain Rails
156
Installing Rotor
156
Adjusting Crankshaft Position Sensor Distance
157
Setting Engine to Top Dead Center
157
Installing Piston
157
Installing Cylinder Head
159
Installing Camshafts
159
Installing Timing Chain Tensioner
160
Checking Valve Clearance
160
Adjusting Valve Clearance
161
Installing Spark Plug
162
Installing Spacer and Spring
162
Installing Clutch Cover
162
Mounting Water Pump Cover
162
Installing Thermostat
163
Installing the Oil Filter
163
Installing Gear Position Sensor
163
Installing the Spacer
164
Installing Oil Screens
164
Installing Alternator Cover
165
Installing the Starter Motor
165
Installing Valve Cover
166
Removing the Engine from the Engine Assembly Stand
166
18 Clutch
167
Checking/Rectifying the Fluid Level of the Hydraulic Clutch
167
Changing the Hydraulic Clutch Fluid
167
19 Water Pump, Cooling System
168
Draining the Coolant
168
Filling/Bleeding the Cooling System
168
Checking the Antifreeze and Coolant Level
169
Checking the Coolant Level
170
20 Lubricationsystem
171
Lubrication System
171
Oil Circuit
171
Checking the Engine Oil Level
171
Checking the Engine Oil Pressure
172
Changing the Engine Oil and Filter, Cleaning the Oil Screens
173
Draining the Engine Oil
173
Removing the Oil Filter
174
Installing the Oil Filter
174
Cleaning the Oil Screens
175
Filling up with Engine Oil
176
Adding Engine Oil
176
21 Ignition System
177
Alternator - Checking the Stator Winding
177
Checking the Spark Plug Connector
177
Ignition Coil - Checking the Secondary Winding
178
22 Technical Data
179
Engine
179
Engine Tolerance, Wear Limits
179
Engine Tightening Torques
181
Capacities
182
Engine Oil
182
Coolant
182
Fuel
182
Chassis
182
Electrical System
183
Tires
183
Fork
184
Shock Absorber
184
Chassis Tightening Torques
185
23 Cleaning/Protectivetreatment
187
Cleaning/Protective Treatment
187
Cleaning the Motorcycle
187
Checks and Maintenance Steps for Winter Operation
188
24 Storage
189
Preparing for Use after Storage
189
25 Service Schedule
190
26 Wiring Diagram
192
190
192
192
194
194
196
196
198
198
200
200
202
202
204
204
206
206
208
208
210
Substances
212
27 Substances
214
Auxiliary Substances
214
28 Auxiliarysubstances
216
Special Tools
216
29 Specialtools
229
30 Standards
229
Index
230
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KTM 690 Enduro R EU 2013 Setup Instruction (18 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 0.64 MB
Table of Contents
Means of Representation
4
Recharging the Battery
8
Installing the Battery
10
Closing Filler Cap
10
Fitting Heel Protector
12
Setting the Clock
13
Technical Data - Tightening Torques for Chassis
14
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