Disassembling The Main Shaft; Dismantling Countershaft - KTM 2008 690 SMC EU Repair Manual

30/ENGINE - WORK ON INDIVIDUAL PARTS

Disassembling the main shaft

18.34
0303
6 6
5 5
–
Fix the main shaft in the vise with the geared end facing downward.
Guideline
Use soft jaws.
–
Remove stop disk and second-gear fixed gear

–
Remove the sixth-gear idler gear
–
Remove the split needle bearing
–
Remove lock ring .

–
Remove the third/fourth-gear sliding gear
–
Remove lock ring .

–
Remove stop disk and the fifth-gear idler gear

–
Remove bearing bush .


Dismantling countershaft

18.35
1 1
3 3
bm bm
bn bn
bo bo
bp bp
–
Fix the countershaft in the vise with the geared end facing downward.
Guideline
Use soft jaws
bl bl
7 7
bk bk
8 8
3 3
4 4
2 2
1 1
.

.

and stop disk .
 
.

.

2 2
4 4
6 6
5 5
7 7
bq bq
9 9
br br
bs bs
9 9
300127-03
8 8
bk bk
bl bl
300128-01
125